C&H Technology PS415008 User Manual

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PS415008

®

Preliminary

Ordering Information:

Select the complete eight-digit
module part number from the table
below.
Example: PS415008 is a 5000 Volt,
800A Average Single Diode
Isolated POW-R-BLOKTM Module

Type

Voltage

Volts (x100)

Current

Amperes

(x100)

PS41

45
50

08

Description:

Powerex Single Diode Modules are designed
for use in applications requiring rectification
and isolated packaging. The modules are
isolated for easy mounting with other
components on a common heatsink.

Features:

 Electrically Isolated Heatsinking
 Compression Bonded Elements
 Metal Baseplate
 Low Thermal Impedance

for Improved Current Capability

Benefits:

 No Additional Insulation
Components Required

 Easy Installation
 No Clamping Components

Required
 Reduce Engineering Time

Applications:

 Bridge Circuits
 AC & DC Motor Drives
 Battery Supplies
 Power Supplies
 Large IGBT Circuit Front Ends

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Revision Date: 07/19/2012

PS415008

®

Preliminary

Absolute Maximum Ratings

Characteristics

Conditions

Symbol

Units

Repetitive Peak Reverse Blocking Voltage

V

RRM

Up to 5000

V

Non-Repetitive Peak Blocking Voltage
(t < 5 msec)

V

RSM

V

RRM

+ 100V

V

RMS Current Per Diode
(180 o Conduction)

180 Conduction, TC=64C

180 Conduction, TC=89C

180 Conduction, TC=108C

I

F(RMS)

I

F(RMS)

I

F(RMS)

1570

1256

942

A
A
A

Average Forward Current Per Diode
(180 o Conduction)

180 Conduction, TC=64C

180 Conduction, TC=89C

180 Conduction, TC=108C

I

F(AV)

I

F(AV)

I

F(AV)

1000

800

600

A
A
A

Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = 0

60 Hz
50 Hz

I

FSM

I

FSM

41,760
37,930

A
A

Peak One Cycle Surge Current, Non-Repetitive
Tj = 25C, Vr = Vrrm

60 Hz
50 Hz

I

FSM

I

FSM

27,840
25,290

A
A

Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = 0

60 Hz
50 Hz

I

FSM

I

FSM

36,000
32,700

A
A

Peak One Cycle Surge Current, Non-Repetitive
Tj = 125C, Vr = Vrrm

60 Hz
50 Hz

I

FSM

I

FSM

24,000
21,800

A
A

Peak Three Cycle Surge Current, Non-Repetitive

60 Hz, Tj = 125C, Vr = Vrrm

I

FSM

19,270

A

Peak Ten Cycle Surge Current, Non-Repetitive

60 Hz, Tj = 125C, Vr = Vrrm

I

FSM

15,140

A

I2t for Fusing for One Cycle
Tj = 125C, Vr = Vrrm

8.3 milliseconds
10 milliseconds

I2t
I2t

2.39 x 10 6

2.38 x 10 6

A2 sec
A2 sec

I2t for Fusing for One Cycle
Tj = 25C, Vr = 0 V

8.3 milliseconds
10 milliseconds

I2t
I2t

7.24 x 10 6

7.19 x 10 6

A2 sec
A2 sec

Operating Temperature

TJ

-40 to +150

C

Storage Temperature

T

stg

-40 to +150

C

Max. Mounting Torque, M6 Mounting Screw

132

15

in. – Lb.

Nm

Max. Mounting Torque, M10 Terminal Screw

106

12

in. – Lb.

Nm

Module Weight, Typical

5.33

kg

11.75

lb

V Isolation @ 25C

60Hz V

rms

60 sec

V

rms

4500

V

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Information presented is based upon manufacturers testing and projected capabilities.
This information is subject to change without notice.
The manufacturer makes no claim as to suitability of use, reliability, capability,
or future availability of this product.

Revision Date: 07/19/2012

PS415008

®

Preliminary

Electrical Characteristics, TJ=25C unless otherwise specified

Characteristics

Symbol

Test Conditions

Min.

Max.

Units

Repetitive Peak Reverse Leakage Current

I

RRM

Up to 5000V, TJ=150C

600

mA

Peak On-State Voltage

VFM

IFM=3000A, TJ=150C

2.40

V

Threshold Voltage, Low-level
Slope Resistance, Low-level

V

(TO)1

rT1

TJ = 150C, I = 15%I

T(AV)

to πI

T(AV)

0.950

0.430

V

mΩ

Threshold Voltage, High-level
Slope Resistance, High-level

V

(TO)2

rT2

TJ = 150C, I = πI

T(AV)

to I

TSM

1.098

0.380

V

mΩ

VFM Coefficients, Full Range

TJ = 150C, I = 50A to 10kA

VFM = A+ B Ln I +C I + D Sqrt I

A =
B =
C =
D =

0.87766

0.01004

3.67 E-04

2.40 E-03

Typical Reverse Recovery Time

trr

TJ = 25C, Ifm = 1500A.

dIr/dt = 25 A/us, tp = 190 us

30

us

Thermal Characteristics

Characteristics

Symbol

Max.

Units

Thermal Resistance, Junction to Case

R

ΘJ-C

Per Module

0.043

C/W

Thermal Impedance Coefficients

Z

ΘJ-C

Z

ΘJ-C

= K1 (1-exp(-t/1))

+ K2 (1-exp(-t/2))

+ K3 (1-exp(-t/3))
+ K4 (1-exp(-t/4))

K1 = 1.85 E-04
K2 = 1.40 E-03
K3 = 2.90 E-03

K4 =3.90 E-02



1

= 1.53 E-03



2

= 4.52 E-02



3

= 1.32



4

= 19.17

Thermal Resistance, Case to Sink Lubricated

R

ΘC-S

Per Module

0.009

C/W

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Revision Date: 07/19/2012

PS415008

®

Preliminary

30°

90°

180°

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 100 200 300 400 500 600 700 800 900 1000

Max. Power Dissipation Per Diode -Watts

Average On-State Current - If(av) - Amperes

Maximum On-State Power Dissipation

(Sinusoidal Waveform)

30°

90°

180°

30

50

70

90

110

130

150

0 100 200 300 400 500 600 700 800 900 1000

Max. Case Temperature -Tcase -°C_

Average On-State Current - If(av) - Amperes

Maximum Allowable Case Temperature

(Sinusoidal Waveform)

60°

120°

180°

360°

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

Max. Power Dissipation Per Diode -Watts

Average On-State Current -If(av) - Amperes

Maximum On-State Power Dissipation

(Rectangular Waveform)

60°

120°

180°

360°C

30

50

70

90

110

130

150

0 200 400 600 800 1000 1200 1400 1600

Max. Case Temperature -Tcase -°C

Average On-State Current -If(av) - Amperes

Maximum Allowable Case Temperature

(Rectangular Waveform)

0.00001

0.00010

0.00100

0.01000

0.10000

0.0001 0.001 0.01 0.1 1 10 100 1000

Thermal Impedance -Zjc - °C/W

Time - t - Seconds

Maximum Transient Thermal Impedance

(Junction to Case)

0.0

1.0

2.0

3.0

4.0

5.0

10 100 1000 10000

On-State Voltage - Vf - Volts

Instantaneous On-State Current - If Amperes

Maximum On-State Forward Voltage Drop

( Tj = 150 C )

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Revision Date: 07/19/2012

PS415008

®

Preliminary

1.0 10.0 100.0 1000.0

1,000

10,000

100,000

0.1 1 10 100

Duration of Surge (ms)

Peak Surge Current (A)

Number of Cycles @ 60Hz

Maximum Surge Current Ratings - 60Hz

Vr = Vrrm

Vr = 0V

Tj initial = 125oC

1 10 100 1000

1,000

10,000

100,000

0.1 1 10 100

Duration of Surge (ms)

Peak Surge Current (A)

Number of Cycles @ 50Hz

Maximum Surge Ratings - 50Hz

Vr = Vrrm

Vr = 0V

Tj initial = 125oC

1.0 10.0 100.0 1000.0

1.00E+05

1.00E+06

1.00E+07

1.00E+08

0.1 1 10 100

Duration of Surge (ms)

Maximum I

2

t (A)

Number of Cycles @ 60Hz

Maximum I2t Ratings - 60Hz

Vr = Vrrm

Vr = 0V

Tj initial = 125oC

1.0 10.0 100.0 1000.0

1.00E+05

1.00E+06

1.00E+07

1.00E+08

0.1 1 10 100

Duration of Surge (ms)

Maximum I

2

t (A)

Number of Cycles @ 50Hz

Maximum I2t Ratings - 50Hz

Vr = Vrrm

Vr = 0V

Tj initial = 125oC

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Revision Date: 07/19/2012

PS415008

®

Preliminary

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] POW-R-BLOK
www.pwrx.com Single Diode Isolated Module

800 Amperes / Up to 5000 Volts

TM

Revision Date: 07/19/2012