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PS21997-4, PS21997-4A
D
N
S P
A
HEATSINK
SIDE
HEATSINK SIDE
B
C
E
E
G
H J
K
L
M
Q
R
R
T
U
P
AC
AF
AG
AE
AD
AA
(PS21997-4A)
AB
(PS21997-4)
1234
567891011121314151617
2524232221201918
X
DETAIL "B"
DETAIL "B"
PS21997-4
PS21997-4A
DETAIL "A"
Z
DETAIL "A"
Y
W
AH
DETAIL "C"
W
F
V
DETAIL "C"
1 (VNC)
2 VUFB
3 VVFB
4 VWFB
5 UP
6 VP
7 WP
8 VP1
9 VNC*
10 UN
11 VN
12 WN
13 VN1
TERMINAL
CODE
*Use either Pin 9 or Pin 16
for the ground connection.
14 FO
15 CIN
16 VNC*
17 NC
18 N
19 N
20 N
21 W
22 V
23 U
24 P
25 NC
Y
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 1.50±0.02 38.0±0.5
B 0.94±0.02 24.0±0.5
C 0.14 3.5
D 1.40 35.56
E 0.57±0.02 14.4±0.5
F 0.118 Min. 3.0 Min.
G 1.15±0.02 29.2±0.5
H 0.14 3.5
J 0.13 3.3
K 0.016 0.4
L 0.06±0.02 1.5±0.05
M 0.031 0.8
N 1.39±0.019 35.0±0.3
P 0.02 0.5
Q 0.47 12.0
R 0.011 0.28
10/09
Dimensions Inches Millimeters
S 0.07±0.008 1.778±0.2
T 0.024 0.6
U 0.1±0.008 2.54±0.2
V 0.098 Min. 2.5 Min.
W 0.10 2.656
X 0.04 1.0
Y 0.05 1.2
Z 1.40 35.56
AA 0.55±0.02 14.0±0.5
AB 0.37±0.02 9.5±0.5
AC 0.22±0.02 5.5±0.5
AD 0 ~ 5° 0 ~ 5°
AE 0.06 Min. 1.5 Min.
AF 0.05 1.2
AG 0.063 Rad. 1.6 Rad.
AH 0.11 Min. 2.756 Min.
Intellimod™ Module
Dual In-line Intelligent
Power Module
30 Amperes/600 Volts
Description:
DIPIPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
£ Reduced R
Applications:
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21997-4 is a 600V, 30 Ampere
short pin DIP Intelligent Power
Module.
PS21997-4A – long pin type
th
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
FWDi
CHIP
POWER TERMINALS
CONTROL TERMINALS
IGBT
CHIP
HEATSINK SIDE
TC POINT
11.6mm
3.0mm
DIPIPM
HEATSINK
MEASUREMENT POINT
4.6mm
17.5mm
HEATSINK
–
+
–+
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Characteristics Symbol PS21997-4, PS21997-4A Units
Power Device Junction Temperature* Tj -20 to 125 °C
Storage Temperature T
-40 to 125 °C
stg
Case Operating Temperature (Note 1) TC -20 to 100 °C
Mounting Torque, M3 Mounting Screws — 6.9 in-lb
Module Weight (Typical) — 10 Grams
Heatsink Flatness (Note 2) — -50 to 100 µm
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V
*The maximum junction temperature rating of the power chips integrated within the DIPIPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIPIPM,
the average junction temperature should be limited to T
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
≤125°C (@TC ≤ 100°C).
j(avg)
400 Volts
CC(prot.)
1500 V
ISO
rms
IGBT Inverter Sector
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) V
CC(surge)
Collector-Emitter Voltage V
Each IGBT Collector Current, ± (TC = 25°C) IC 30 Amperes
Each IGBT Peak Collector Current, ± (TC = 25°C, Less than 1ms) ICP 60 Amperes
Collector Dissipation (TC = 25°C, per 1 Chip) PC 47.6 Watts
500 Volts
600 Volts
CES
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between V
Input Voltage (Applied between UP, VP, WP, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
Note 1 – TC Measure Point Note 2 – Flatness Measurement Position
UFB
-U, V
VFB
-V, V
-W) VDB 20 Volts
WFB
2 10/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage V
VD = VDB = 15V, IC = 30A, VIN = 5V, Tj = 125°C — 2.00 2.60 Volts
Diode Forward Voltage VEC T
Switching Times ton V
t
t
t
t
Collector-Emitter Cutoff Current I
V
VD = VDB = 15V, IC = 30A, VIN = 5V, Tj = 25°C — 1.90 2.50 Volts
CE(sat)
= 25°C, -IC = 30A, VIN = 0V — 1.70 2.20 Volts
j
= 300V, 0.70 1.30 1.90 µs
CC
V
rr
I
C(on)
V
off
C(off)
V
CES
Inductive Load (Upper and Lower Arm) — 0.40 1.00 µs
= VDB = 15V, — 0.30 — µs
D
= 30A, Tj = 125°C, — 0.40 0.60 µs
C
= 0 ⇔ 5V, — 1.70 2.65 µs
IN
= V
CE
CE
= V
, Tj = 25°C — — 1.0 mA
CES
, Tj = 125°C — — 10 mA
CES
Control Sector
Circuit Current I
VD = VDB = 15V V
V
V
Fault Output Voltage V
V
Short Circuit Trip Level* V
Input Current IIN V
Supply Circuit Under-voltage UV
Protection UV
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO 40 — — µs
ON Threshold Voltage V
OFF Threshold Voltage V
ON/OFF Threshold Hysteresis Voltage V
* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating.
**Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 40µsec. On a UV condition the fault signal will be asserted as long as the
UV condition exists or for 40µsec, whichever is longer.
VIN = 5V Total of VP1-VNC, VN1-VNC — — 2.80 mA
D
-U, V
UFB
= 0V Total of VP1-VNC, VN1-VNC — — 2.80 mA
IN
-U, V
UFB
VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts
FOH
V
FOL
V
SC(ref)
Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
DBt
Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
DBr
Applied between — 2.1 2.6 Volts
th(on)
U
th(off)
U
th(hys)
SC
VFB
VFB
-V, V
-V, V
-W — — 0.55 mA
WFB
-W — — 0.55 mA
WFB
= 1V, IFO = 1mA — — 0.95 Volts
= 15V 0.43 0.48 0.53 Volts
D
= 5V 0.70 1.00 1.50 mA
IN
, VP, W
P
, VN, WN-VNC 0.35 0.65 — Volts
N
0.8 1.3 — Volts
P,
310/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case R
Junction to Case R
Q Inverter IGBT (Per 1/6 Module) — — 2.1 °C/Watt
th(j-c)
D Inverter FWDi (Per 1/6 Module) — — 3.0 °C/Watt
th(j-c)
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Value Units
Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts
V
V
Control Supply Variation
Arm Shoot-through Blocking Time t
PWM Input Frequency f
Allowable Minimum Input P
Pulse Width P
13.0V ≤ VDB ≤ 18.5V Between Rated Current 3.0 — — µs
-20°C ≤ TC ≤ 100°C, and 1.7 Times
N-line Wiring Inductance Rated Current
Less than 10nH
VNC Voltage Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts
*The allowable rms current value depends on the actual application conditions.
**Input signal with ON pulse width less than P
***Input signal with OFF pulse width less than PWIN(off) may make no resonse or may have a delayed response to P-side input only. The delay is less than 4µs.
WIN(on)
Applied between V
DB
-V, V
VFB
WFB
UFB
-W
-U,
13.0 15.0 18.5 Volts
dVD, dVDB -1 — 1 V/µs
For Each Input Signal, TC ≤ 100°C 2.0 — — µs
DEAD
T
PWM
** 200V ≤ VCC ≤ 350V,
WIN(on)
*** 13.5V ≤ VD ≤ 16.5V, Below Rated Current 1.5 — — µs
WIN(off)
may not respond.
≤ 100°C, Tj ≤ 125°C — — 20 kHz
C
0.5 — — µs
4 10/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
+
C
2
C
1
C
6
C
5
+
AC LINE
DZ
1
R1D
1
C
2
C
3
V
UFB
U
P
V
WFB
V
VFB
C
4
V
P1
V
NC
U
N
V
N
W
N
V
N1
V
P
W
P
NC
V
NC
C
IN
F
O
+15V+3.3 to +5V
+V
CC
LVIC
HVIC
+V
CC
GATE DRIVE
UV PROT.
LEVEL
SHIFT
GATE DRIVE
UV PROT.
LEVEL
SHIFT
GATE DRIVE
UV PROT.
LEVEL
SHIFT
P
U
V
W
N
MOTOR
CONTROLLER
Component Selection:
Dsgn. Typ. Value
Description
Notes:
GATE DRIVE
R
SHUNT
This symbol indicates
connection to ground plane.
+
C
2
C1DZ
1
R1D
1
+
+
C
2
C1DZ
1
R
1
R
2
C
4
R
2
C
4
R
2
C2DZ
1
C
SF
C
4
C
4
R
2
C
4
R
2
R
2
C
4
R
3
R
2
R
SF
D
1
FAULT LOGIC
INPUT SIGNAL
CONDITIONING
UV
P RO T.
OVER CURRENT
PROTECTION
D1 1A, 600V Boot strap supply diode – Ultra fast recovery
DZ1 24V, 1.0W Control and boot strap supply over voltage suppression
C1 10-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C2 0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C3 10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C4 100pF, 50V Optional Input signal noise filter – Multilayer ceramic (Note 1)
C5 200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C6 0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
RSF 1.8k ohm Shor t circuit detection filter resistor (Note 6, Note 7)
R
SHUNT
5-100mohm Current sensing resistor – Non-inductive, temperature stable, tight tolerance (Note 10)
R1 10 ohm Boot strap supply inrush limiting resistor (Note 5)
R2 330 ohm Optional control input noise filter (Note 1, Note 2)
R3 10k ohm Fault output signal pull-up resistor (Note 3)
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required.
If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six dr iving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the controller.
4) Use only one VNC Pin (either 9 or 16) and leave the other open.
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with R
SHUNT
, RSF, CSF must be minimized to avoid improper operation of the OC function.
7) RSF, CSF set over current protection trip time. Recommend time constant is 1.5µs-2.0µs. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C5, C6, the DIP’s P terminal and the shunt must be minimized to prevent excessive
transient voltages. In particular C6 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolerance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful
to check for proper power rating. See application notes for calculation of resistance value.
17 18
1 25
+
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Application Circuit
510/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
a1
SC
SC REFERENCE VOLTAGE
RC CIRCUIT TIME CONSTANT DELAY
a2
a3
a4
a8
a5
a7a6
SET
RESET
N-SIDE
CONTROL INPUT
PROTECTION
CIRCUIT STATE
INTERNAL IGBT GATE
SENSE VOLTAGE OF R
S
OUTPUT CURRENT I
C
FAULT OUTPUT F
O
Short Circuit Protection (N-side Only with External Shunt Resistor and RC Filter)
a1: Normal operation – IGBT turns on and carries current.
a2: Short circuit current is detected (SC trigger).
a3: All N-side IGBT's gate are hard interrupted.
a4: All N-side IGBT's turn off.
a5: FO output wirh a fixed pulse width (determined by the external capacitance CFO).
a6: Input "L" – IGBT off.
a7: Input "H" – IGBT on, but during the FO output perid the IGBT will not turn on.
a8: IGBT turns on when L→H signal is input after FO is reset.
b1
b4
b5
b2
UV
Dt
b7
b3
SET
RESETRESET
UV
Dr
b6
CONTROL INPUT
PROTECTION
CIRCUIT STATE
CONTRO L SUPPLY
VOLTAGE V
D
OUTPUT CURRENT I
C
FAULT OUTPUT F
O
Under-Voltage Protection (N-side , UVD)
b1: Control supply voltage VD rises – After VD level reaches under voltage reset level (UVDr), the circuits
star t to operate when next input is applied.
b2 : Normal operation – IGBT turns on and carries current.
b3: VD level dips to under voltage trip level (UVDt).
b4: All N-side IGBT’s turn off in spite of control input condition.
b5: FO is low for a minimum period determined by the capacitance CFO but continuously during UV period.
b6: VD level reaches UVDr.
b7: Normal operation – IGBT turns on and carries current.
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Protection Function Timing Diagrams
6 10/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
c1
c5
c6
c3
c2
UV
DBt
c4
SET
RESETRESET
HIGH LEVEL (NO FAULT OUTPUT)
UV
DBr
CONTROL INPUT
PROTECTION
CIRCUIT STATE
CONTROL SUPPLY
VOLTAGE V
DB
OUTPUT CURRENT I
C
FAULT OUTPUT F
O
Under-Voltage Protection (P-side, UVDB)
c1: Control supply voltage VDB rises – After VDB level reaches under voltage reset level (UV
DBr
),
the circuits starts to operate when next input is applied.
c2: Normal operation – IGBT turns on and carries current.
c3: V
DB
level dips to under voltage trip level (UV
DBt
).
c4: P-side IGBT turns off in spite of control input signal level, but there is no FO signal output.
c5: V
DB
level reaches UV
DBr
.
c6: Normal operation – IGBT on and carries current.
UP, VP, WP, UN, VN, W
N
MCU
5V LINE
10kΩ
3.3kΩ (MIN)
F
O
VNC (LOGIC)
DIP-IPM
NOTE: RC coupling at each input
(parts shown dotted) may change
depending on the PWM control
scheme used in the application and
the wiring impedance of the printed
circuit board. The DIPIPM input signal
section integrates a 3.3k
Ω (min)
pull-down resistor. Therefore, when
using an external filtering resistor, care
must be taken to satisfy the turn-on
threshold voltage requirement.
V
NC
N
DIPIPM
It is recommended to make the inductance under 10nH.
For shunt resistors, it is recommended to use as low
inductance type as possible.
Shunt Resistor
Connect the wiring from VNC terminal at the point as
close to shunt resistors’ terminal as possible.
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Protection Function Timing Diagrams
Typical Interface Circuit
Wiring Method Around Shunt Resistor
710/09
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