C&H Technology PM800HSA120 User Manual

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Suite 108
Minnetonka, MN 55345

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1-800-274-4284

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Application

Assembly

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PM800HSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A
D

Q

AMP

TYP

TYP

DD

E

V SQ.(5 PLACES)
TYP

E

AA

B

P

C

C

Tm

E

BB

C

R (2 REQD)

X

12 345

W

∅K

∅L

∅M

H

J

1

VI

1.5 OHM
Rfo

FO

5
2

SR

3

CI

4

VC

C1

300 pf

S ∅

(4 HOLES)

G

T
F CC

N

TEMP
OUT1
OUT2
SENS
SINK

Rref

VCC

FO
SR
IN

GND

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 3.94 100.0
B 5.20 132.0
C 1.33 +0.04/-0.02 33.7 +1.0/-0.5
D 3.23±0.010 82.0±0.25
E 4.33±0.010 110.0±0.25
F 2.84 72.0
G 1.42 36.0
H 0.53 13.5

J 0.06 1.5
K 0.17 4.4
L 0.15 3.8
M 0.06 1.5

Dimensions Inches Millimeters

Q 0.10 2.54
R M8 Metric M8
SØ 6.5 Ø 6.5
T 1.02 26.0
U 0.26 6.5
V 0.025 0.64

W 0.20 5.0

X 1.97 50.0
AA 0.71 18.0
BB 0.55 14.0
CC 0.39 10.0
DD 1.14. 29.0

N 0.35 9.0
P 0.53 13.5

Intellimod™ Module

Half Phase
IGBT Inverter Output
800 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
–Over Current
–Over Temperature
– Under Voltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM800HSA120 is a 1200V,
800 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 800 120

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/1200 Volts

Absolute Maximum Ratings, T

Characteristics Symbol PM800HSA120 Units

Power Device Junction Temperature T
Storage T emper ature T
Case Operating Temperature T
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M8 Main Terminal Screws — 95 in-lb
Module Weight (T ypical) — 1100 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

= 25°C unless otherwise specified

j

j

stg

C

CC(prot.)

RMS

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V1-VC)V
Input Voltage Applied between (C1-VC)V
Fault Output Supply Voltage (Applied between Fo-Vc)V
Fault Output Current I

D

CIN

FO

FO

20 Volts
10 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Collector Dissipation P

= 5V) V

CIN

CES

C

CP

C

1200 Volts

800 Amperes
1600 Amperes
4630 Watts

2

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C 1000 1350 ---- Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C 1350 1870 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

D

D
CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO
SXR

VD = 15V, V

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

Applied between V1-V

= 5V, V1-V

CIN

Applied between C1-V
Applied between C1-V

C

C
C
C

13.5 15 16.5 Volts
—2340mA

1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts

3-Ø Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/1200 Volts

Electrical and Mechanical Characteristics, T

= 25°C unless otherwise specified

j

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 800A, VD = 15V, V
VD = 15V, V

, Tj = 25°C——1.0 mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 800A, — 2.5 3.5 Volts

CIN

Tj = 25°C

V

= 15V, V

D

= 0V, IC = 800A, — 2.3 3.0 Volts

CIN

Tj = 125°C

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.2 0.4 µS

CIN

VCC = 600V, IC = 800A — 0.4 1.0 µS

Tj = 125°C 2.5 4.0 µS

— 0.6 1.2 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D

th(c-f)

Each IGBT — — 0.027 °C/Watt

Each FWDi — — 0.045 °C/Watt
Case to Fin Per Module, — — 0.022 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 800 Volts

Applied between V1-V
Applied between C1-V
Applied between C1-V

C

C
C

15 ± 1.5 Volts

0 ~ 0.8 Volts

4.0 ~ V

SXR

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 4.0 µS

4

Volts

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

,

rr

,

(

)

PM800HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/1200 Volts

SATURATON VOLTAGE CHARACTERISTICS

(TYPICAL)

3.0

, (VOLTS)

2.0

CE(sat)

1.0

VD = 15V

SATURATION VOLTAGE, V

0

0 200 400 600 800 1000

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

2

10

COLLECTOR CURRENT, IC, (AMPERES)

t

t

10

off

on

VCC = 600V
V

D

3

= 15V

Tj = 25°C

= 125°C

T

j

Tj = 25°C

= 125°C

T

j

SATURATON VOLTAGE CHARACTERISTICS

COLLECTOR-EMITTER

(TYPICAL)

3.0

800

OUTPUT CHARACTERISTICS

(TYPICAL)

o

Tj = 25

C

VD = 17V

15

600

2.0

, (VOLTS)

CE(sat)

V

1.0

IC = 800A

Tj = 25°C

= 125°C

T

COLLECTOR-EMITTER SATURATION VOLTAGE

0

0131517

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V
V

= 15V

D

= 25°C

T

, (µs)

c(off)

, t

c(on)

t

0

10

SWITCHING TIMES,

-1

10

3

10

10

j

T

= 125°C

j

t

c(off)

t

c(on)

1

COLLECTOR CURRENT, IC, (AMPERES)

10

j

2

10

, (AMPERES)

C

400

200

COLLECTOR CURRENT, I

10

, (µS)

rr

10

10

REVERSE RECOVERY TIME, t

10

3

0

0 1.0 2.0 3.0

COLLECTOR-EMITTER VOLTAGE, V

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

1

I

rr

0

t

rr

-1

-2
2

10

COLLECTOR CURRENT, IC, (AMPERES)

3

10

CEsat

VCC = 600V
V

= 15V

D

Tj = 25°C
T

13

, (VOLTS)

= 125°C

j

3

10

AMPERES
I

2

10

1

10

0

REVERSE RECOVERY CURRENT

10

4

10

DIODE FORWARD CHARACTERISTICS

3

10

VD = 15V

Tj = 25°C

= 125°C

T

, (AMPERES)

E

2

10

DIODE FORWARD CURRENT,-I

1

10

j

0 1.0 2.0 3.0

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

5

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/1200 Volts

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

(NORMALIZED VALUE)

,

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

OVER CURRENT TRIP LEVEL VS.

1.2

Tj = 25°C

-2

10

SUPPLY VOLTAGE (TYPICAL)

1.0

(IGBT)

10

TIME, (s)

th(j-c)Q

-1

= 0.027°C/W

0

10

10

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

(NORMALIZED VALUE)

,

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

1

-3

10

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE DEPENDENCY (TYPICAL)

-2

10

1.4

1.2

(FWDi)

10

TIME, (s)

th(j-c)D

-1

= 0.045°C/W

0

10

10

1

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

1.2

1.0

0.8

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

0131517

SUPPLY VOLTAGE, VD, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDANCY

15

VD = 15V

, (VOLTS)

r

13

, UV

t

UV
UV

(TYPICAL)

t
r

11

UV TRIP-RESET LEVEL, UV

0

20 100 180

JUNCTION TEMPERATURE, Tj, (°C)

1.0

0.8

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

20 100 180

JUNCTION TEMPERATURE, Tj, (°C)

VD = 15V

0.8

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

0

20 100 180

JUNCTION TEMPERATURE, Tj, (°C)

VD = 15V

6