C&H Technology PM800HSA060 User Manual

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PM800HSA060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

JK

5 FO
4 VC
3 CI
2 SR
1 V1

VI

FO
SR
CI
VC

LABEL

V (2 REQD)

U ∅ (4 HOLES)

G

N

FO
SR
IN

L

CE

12 345

TYP

S ∅

Q

VCC

GND

TEMP
OUT1
OUT2
SENS
SINK

(2 PLS)

M

B

E

R

W

T SQ PIN
(5 PLS)

F
D

H

P

C

C

E

Intellimod™ Module

Half Phase
IGBT Inverter Output
800 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 3.46 88.0
B 3.85 98.0
C 1.16 29.5
D 2.76 70.0
E 3.15 80.0
F 2.56 65.0
G 1.34 34.0
H 0.63 16.0

J 0.63 16.1
K 1.00 25.4
L 0.20 5.1

Dimensions Inches Millimeters

M 1.83 46.6
N 0.28 7.0
P 0.59 15.0
Q 0.10 2.54
R 0.71 18.0
S 0.08 2.0

T 0.02 SQ 0.64 SQ
U 0.26 6.5
VM8M8
W 0.79 20.0

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM800HSA060 is a 600V,
800 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 800 60

CES

673

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA060
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM800HSA060 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) — 25 in-lb
Mounting Torque, M8 Main Terminal Screws (Typical) — 100 in-lb
Module Weight (Typical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 ~16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

400 Volts

2500 Volts

Control Sector, Tj = 25°C unless otherwise specified

Supply Voltage Applied between (V1-VC)V
Input Voltage Applied between (C1-VC)V
Fault Output Supply Voltage (Applied between FO and VNC)V
Fault Output Current I

D

CIN

FO

FO

20 Volts
10 Volts
20 Volts
20 mA

IGBT Inverter Sector, Tj = 25°C unless otherwise specified

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Collector Dissipation P

= 5V) V

CIN

CES

C

CP

C

600 Volts

800 Amperes
1600 Amperes
2100 Watts

674

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA060
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 1000 1350 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V 1350 1870 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Arm Shoot-through Blocking Time t
Fault Output Current I

Minimum Fault Output Pulse Width t

D

D
CIN(on)
CIN(off)

PWM
DEAD
FO(H)

I

FO(L)

FO

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

Applied between V1-V

VD = 15V, V

= 5V — 23 30 mA

CIN

Applied between C1-V
Applied between C1-V

C

C
C

13.5 15 16.5 Volts

1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts

3-Ø Sinusoidal — 15 20 kHz

At IPM's Input Terminals 3.5 — — µS

VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

675

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA060
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 800A, VD = 15V, V
VD = 15V, V

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C — — 10.0 mA

CES

= 5V — 1.9 2.8 Volts

CIN

= 0V, IC = 800A, — 2.0 2.7 Volts

CIN

Tj = 25°C, Pulsed

VD = 15V, V

= 0V, IC = 800A, — 2.1 2.8 Volts

CIN

Tj = 125°C, Pulsed

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 800A — 0.4 1.0 µS

Tj = 125°C — 2.5 3.5 µS

— 0.5 1.0 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q

th(j-c)D

th(c-f)

Each IGBT — — 0.06 °C/Watt

Each FWDi — — 0.09 °C/Watt
Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C-E Terminals 0 ~ 400 Volts

Applied between V1-V
Applied between C1-V
Applied between C1-V

C

C
C

15 ± 1.5 Vol

0 ~ 0.8 Volts

4.0 ~ VSEVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.5 µS

676

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA060
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/600 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3

VD = 15V

Tj = 25oC
T

= 125oC

, (VOLTS)

2

CE(sat)

j

1

SATURATION VOLTAGE V

0

200 400 600 800 10000

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

2

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

3

10

= 15V

V

D

Tj = 25oC

= 125oC

T

j

, (AMPERES)

F

t

off

t

on

10

3

VCC = 300V

= 15V

V

D

Tj = 25oC

T

= 125oC

j

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3

800

600

2

, (VOLTS)

CE(sat)

V

1

IC = 800A

COLLECTOR-EMITTER SATURATION VOLTAGE

0

= 25oC

T

j

T

j

= 125oC

, (AMPERES)

C

400

200

COLLECTOR CURRENT, I

013 1714 15 16

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V

= 15V

V

D

o

= 25

T

C

j

o

= 125

C

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

-1

10

4

10

1.2

T

j

0

2

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

= 25

T

C

j

t

c(off)

t

c(on)

3

10

4

10

1.1

1.0

10

, (µS)

rr

10

REVERSE RECOVERY TIME, t

-1

10

1.2

1.1

1.0

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

VD = 17V

15

0

012

COLLECTOR-EMITTER VOLTAGE, V

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

1

VCC = 300V

= 15V

V

D

T

= 25oC

j

T

= 125oC

j

0

2

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

CE(sat)

I

rr

t

rr

3

10

13

, (VOLTS)

3

3

10

, (AMPERES)

rr

2

10

REVERSE RECOVERY CURRENT, I

1

10

4

10

2

10

DIODE FORWARD CURRENT, I

1

10

01 3

DIODE FORWARD VOLTAGE, VCE, (VOLTS)

2

0.9

0.8

0.7

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

130151719

SUPPLY VOLTAGE, VD, (VOLTS)

0.9

0.8

0.7

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

-20 20 60 100 140

JUNCTION TEMPERATURE, Tj, (oC)

= 15V

V

D

677

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM800HSA060
Intellimod™ Module
Half Phase IGBT Inverter Output

800 Amperes/600 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

1.2

1.1

1.0

0.9

0.8

0.7

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

0

-20 20 60 100 140

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

V

= 15V

D

= 0.09oC/W

0

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDANCY

(TYPICAL)

15

UV

t

UV

14

r

1

10

0

10

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

13

, (NORMALIZED VALUE)

-1

12

, (VOLTS)

r

UV, UV

11

UV TRIP-RESET LEVEL,

10

0

JUNCTION TEMPERATURE, Tj, (oC)

1

10

100-20 20 60

140

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

-1

10

TIME, (s)

th(j-c)Q

= 0.06oC/W

0

10

1

10

678