C&H Technology PM75CSA120 User Manual

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PM75CSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

G H

B

R

AD

BP

M

M

N

AG

S

AG

AE

N

V

N

NI

NC

O

F

VVW

NC

CC

O

V

IN

F

I

S

OUT

GND GND

U

U

AB

78 91011 13 151234 56

12 14 16 18

AD (15 TYP.)

Z - DIA. (4 TYP.)

AA - THD (6 TYP.)

U

K J J

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

AF

N

V

CC

O

IN

V

F

TEMP

I

S

OUT

GND GND

AB

U

17 19

VW

N

U

IN

GND GND

W

Q

U

P

CC

O

V

F

I

S

OUT

X

WPC

V

GND GND

L

WP

IN

Y (4 TYP.)

F

X

FO

WPI

W

CC

O

V

F

I

S

OUT

1.

2.

UF

3.
V

E

W

4.

C

5.

V

6.

VF
VV

7.

8.

V

9.

V

10.

WF

UPC

VPC

VPI

V

V

VFOV

V

VP

CC

O

V

IN

F

I

S

OUT

GND GND

GND GND

UPC

P
UPI
VPC

P
VPI
WPC

I

S

P

V

12.

WPI

O

V

13.

NC

V

14.

NI

15.

NC

16.UU

N

O

N

17.
W

N

18.
F

O

19.

O

T

AC

UPI

V

UFOUP

CC

V

FOIN

OUT

PUVWNNC

W

V

11.

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 3.27 83.0
E 2.91±0.02 74.0±0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6

J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98

Dimensions Inches Millimeters

S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.32 8.0

W 0.30 7.5

X 0.24 6.0
Y 0.24 Rad. Rad. 6.0

Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5

R 0.670 17.02

Intellimod™ Module

Three Phase
IGBT Inverter Output
75 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM75CSA120 is a 1200V,
75 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 75 120

CES

511

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM75CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output

75 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM75CSA120 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (T ypical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN)V
Fault Output Supply Voltage (Applied between FO and VC)V
Fault Output Current I

, V

VP1-VVPC

, V

WP1-VWPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

CES

C

CP

CC

C

1200 Volts

75 Amperes
150 Amperes
900 Volts

1000 Volts

500 Watts

512

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM75CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output

75 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 105 170 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 250 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—4055mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

UP, VP, WP, UN, VN, W

N

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

513

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM75CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output

75 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CEX

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 75A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C — — 1.0 mA

CEX

, Tj = 125°C——10mA

CEX

= 0V — 2.5 3.5 Volts

CIN

= 15V, IC = 75A — 2.5 3.5 Volts

CIN

= 15V, IC = 75A, — 2.2 3.2 Volts

CIN

Tj = 125°C

0.5 1.0 2.5 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 600V, IC = 75A — 0.4 1.0 µS

Tj = 125°C — 2.0 3.0 µS

— 0.7 1.2 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

Contact Thermal Resistance R

th(j-c)Q

R

th(j-c)D

th(c-f)

Each IGBT — — 0.25 °C/Watt
Each FWDi — — 0.51 °C/Watt

Case to Fin Per Module, — — 0.027 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM nput Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 800 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, W

N

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

514

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM75CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output

75 Amperes/1200 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

5

VD = 15V

= 25oC

T

j

o

= 125

C

4

, (VOLTS)

CE(sat)

3

T

j

2

1

SATURATION VOLTAGE V

0

0 50 100 150150 150

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

Tj = 25oC

T

= 125oC

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

10

, (AMPERES)

F

10

j

0

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISITCS

10

3

V

= 15V

D

Tj = 25oC

o

= 125

C

T

j

2

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

2.5

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

0

12 14 16 18 20

0

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

o

= 25

T

j

= 125

T

j

0

0

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

= 25

T

C

j

2

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

-1

10

t

off

t

on

1

10

140

I

= 75A

C

V

= 0V

CIN

Tj = 25oC

= 125oC

T

j

C

o

C

t

c(off)

t

c(on)

1

10

2

10

120

100

150

125

100

, (AMPERES)

C

75

50

25

COLLECTOR CURRENT, I

10

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

140

120

100

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC
V

= 0V

CIN

VD = 17V

15

13

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 600V

= 15V

V

D

o

T

= 25

j

= 125oC

T

j

0

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

= 15V

V

D

35

C

I

rr

t

rr

1

10

4

2

10

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

2

10

1

10

DIODE FORWARD CURRENT, -I

0

10

0.4 2.8

0.8

1.2 1.6 2.0 2.4

DIODE FORWARD VOLTAGE, VF, (VOLTS)

80

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

00

12 14 16 18 20

0

SUPPLY VOLTAGE, VD, (VOLTS)

80

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

515

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM75CSA120
Intellimod™ Module
Three Phase IGBT Inverter Output

75 Amperes/1200 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

140

= 15V

V

D

120

100

80

60

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

0

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

= 0.51oC/W

0

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

15

14

13

, (VOLTS)

r

, UV

t

12

UV

UV TRIP-RESET LEVEL,

11

0

1

10

(TYPICAL)

UV

t

UV

r

-50 150050100

JUNCTION TEMPERATURE, Tj, (oC)

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

-3

10

TRANSIENT IMPEDANCE, Z

10

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

SINGLE PULSE
STANDARD VALUE = R

-3

(IGBT)

th(j-c)Q

-2

10

-1

10

TIME, (s)

= 0.25oC/W

0

10

1

10

516