C&H Technology PM50RVA120 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

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Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

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Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

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PM50RVA120

OUT

TEMP

Si

GND

VN1

WN

VNC

F

O

Br

B N W V U P

V

CC

F

O

IN

TH

GND

OUT

Si

GND

VN

V

CC

F

O

IN

GND

OUT

Si

GND

UN

V

CC

F

O

IN

GND

OUT

Si

GND

V

WP1

W

P

W

FO

V

FO

U

FO

V

WPC

V

CC

F

O

IN

GND

OUT

Si

GND

V

VP1

V

P

V

VPC

V

CC

F

O

IN

GND

OUT

Si

GND

V

UP1

U

P

V

UPC

V

CC

F

O

IN

GND

Rf

O

= 1.5k OHM

S NUTS (6 TYP.)

T (4 TYP.)

DP

A

B K E

1 2 34

5 6 78

9 10 111

2

1314 1516

1718 19

N P B

U V

W

J

TYP.

N

V

U

R

P

U

M

L - TYP.

M

C

G

F

H

Y

X W

Z - TYP.

AA - TYP.

BB SQ PIN - TYP.

(19 PLACES)

CCØ

(4 PLACES)

TERMINAL CODE

1. W

FO

2. V

WPC

3. WP

4. V

WP1

5. VFO

6. VVPC

7. VP

8. VVP1

9. UFO

10. VUPC

11. U

P

12. V

UP1

13. Br

14. F

O

15. VNC

16. VN1

17. UN

18. VN

19. WN

DETAIL A

SEE
DETAIL A

OUT

Si

GND

V

CC

F

O

IN

GND

Rf

O

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33 110.0

B 3.50 89.0

C 0.87 +0.04/-0.02 22.0 +1.0/-0.5

D 3.74±0.010 95.0±0.25

E 2.91±0.010 74.0±0.25

F 0.16 4.0

G 0.87 22.0

H 0.42 10.6

J 0.79 20.0

K 2.99±0.02 76.0±0.5

L 0.39 10.0

M 0.49 12.5

N 0.67 17.0

Dimensions Inches Millimeters

P 0.30 7.5

R 0.65 16.5

S M5 Metric M5

T 0.22 Dia. Dia. 5.5

U 0.56±0.010 14.1±0.25

V 1.72±0.012 43.57±0.3

W 0.57±0.012 14.6±0.3

X 2.90 73.7

Y 0.78 19.7

Z 0.10±0.010 2.54±0.25

AA 1.37±0.010 3.49±0.25

BB 0.02 SQ 0.64 SQ

CC 0.12 +0.04/-0.02 3.0 +1.0/-0.5

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
50 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit

£ Protection Logic

– Short Circuit
– Over Temperature
– Under Voltage

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM50RVA120 is a 1200V,
50 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 50 120

CES

1

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM50RVA120 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

Case Operating Temperature TC -20 to 100 °C

Mounting Torque, M5 Mounting Screws (Typical) — 17 in-lb

Mounting Torque, M5 Main Terminal Screws (Typical) — 17 in-lb

Module Weight (Typical) — 560 Grams

Supply Voltage (Applied between P - N) V

Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) V

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

-40 to 125 °C

stg

CC(surge)

CC(prot.)

1000 Volts

800 Volts

2500 Volts

RMS

Control Sector

Supply Voltage Applied between (V

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) V

Fault Output Supply Voltage (Applied between FO-VNC, *FO-V

Fault Output Current (Sink Current at FO Terminals) IFO 20 mA

UP1-VUPC

, V

VP1-VVPC

, V

WP1-VWPC

*PC

, VN1-VNC) VD 20 Volts

20 Volts

CIN

) VFO 20 Volts

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current, ± (TC = 25°C) IC 50 Amperes

Peak Collector Current, ± (TC = 25°C) ICP 100 Amperes

Collector Dissipation (TC = 25°C) PC 338 Watts

= 15V) V

CIN

1200 Volts

CES

Brake Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current, ± (TC = 25°C) IC 15 Amperes

Peak Collector Current, ± (TC = 25°C) ICP 30 Amperes

Collector Dissipation (TC = 25°C) PC 134 Watts

FWDi Forward Current (TC = 25°C) IF 15 Amperes

FWDi Rated DC Reverse Voltage (TC = 25°C) V

= 15V) V

CIN

1200 Volts

CES

R(DC)

1200 Volts

2

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 22 — — Amperes

Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V 59 — — Amperes

Short Circuit Trip Level Brake Part — 52 — Amperes

Short Circuit Current Shut-off Time t

Over Temperature Protection OT Trip Level 111 118 125 °C

(VD = 15V, Lower Arm) OTr Reset Level 90 100 110 °C

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts

Supply Voltage VD Applied between V

V

Circuit Current ID VD = 15V, V

VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Fault Output Current I

I

Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS

VD = 15V — 10 — µS

off(SC)

UP1-VUPC

VP1-VVPC

Applied between UP-V

CIN(on)

WP-V

CIN(off)

VD = 15V, VFO = 15V — — 0.01 mA

FO(H)

VD = 15V, VFO = 15V — 10 15 mA

FO(L)

, V

WP1-VWPC

= 15V, VN1-VNC — 44 60 mA

CIN

= 15V, V

CIN

UPC

, UN, VN, WN, Br-VNC 1.7 2.0 2.3 Volts

WPC

, — 15 — Volts

, VN1-V

NC

XP1-VXPC

, VP-V

— 13 18 mA

, 1.2 1.5 1.8 Volts

VPC

3

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

VCE = V

FWDi Forward Voltage VEC -IC = 50A, VD = 15V, V

Collector-Emitter Saturation Voltage V

Pulsed, Tj = 25°C

VD = 15V, V

Pulsed, Tj = 125°C

Inductive Load Switching Times t

trr VD = 15V, V

t

t

t

VCE = V

CES

VD = 15V, V

CE(sat)

on

VCC = 600V, IC = 50A, — 0.4 1.0 µS

C(on)

Tj = 125°C — 2.4 3.4 µS

off

— 0.7 1.2 µS

C(off)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10.0 mA

CES

= 15V — 2.50 3.50 Volts

CIN

= 0V, IC = 50A, — 2.65 3.30 Volts

CIN

= 0V, IC = 50A, — 2.75 3.35 Volts

CIN

0.4 0.9 2.3 µS

= 0V ~ 15V — 0.2 0.3 µS

CIN

Brake Sector

Collector-Emitter Cutoff Current I

VCE = V

FWDi Forward Voltage VFM IF = 15A — 2.50 3.50 Volts

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

VCE = V

CES

VD = 15V, V

CE(sat)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10.0 mA

CES

= 0V, IC = 15A, — 2.50 3.30 Volts

CIN

= 0V, IC = 15A, — 2.20 3.20 Volts

CIN

4

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

R

R

Contact Thermal Resistance R

Each Inverter IGBT — — 0.37 °C/Watt

th(j-c)Q

Each Inverter FWDi — — 0.70 °C/Watt

th(j-c)D

Each Brake IGBT — — 0.93 °C/Watt

th(j-c)Q

Each Brake FWDi Part — — 1.50 °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.027 °C/Watt

th(c-f)

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤ 800 Volts

V

CE(surge)

VD Applied between V

VN1-VNC, V

Input ON Voltage V

Input OFF Voltage V

Arm Shoot-Through Blocking Time t

Applied across C-E Terminals ≤ 1000 Volts

UP1-VUPC

VP1-VVPC

Applied between ≤ 0.8 Volts

CIN(on)

UP, VP, WP, U

CIN(off)

For IPM’s each Input Signal ≥ 3.0 µS

DEAD

, V

N, VN, WN

, 15 ± 1.5 Volts

WP1-VWPC

, Br ≥ 4.0 Volts

5

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER VOLTAGE V

CE(SAT)

, (VOLTS)

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

0 20 40 60

1.0

0

VD = 15V

2.0

3.0

Tj = 25°C
Tj = 125°C

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE,

V

CE(SAT)

, (VOLTS)

COLLECTOR-EMITTER

SATURATON VOLTAGE CHARACTERISTICS

(TYPICAL)

0 13 15 17

1.0

0

2.0

3.0

IC = 50A

Tj = 25°C
Tj = 125°C

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

OUTPUT CHARACTERISTICS

(TYPICAL)

0 10 20 30

20

0

13

Tj = 25

o

C

40

COLLECTOR CURRENT, I

C

, (AMPERES)

60

15

VD = 17V

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on

, t

off

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

10

1

10

1

10

2

10

3

10

0

10

-1

t

on

VCC = 600V
VD = 15V

t

off

Tj = 25°C
Tj = 125°C

CARRIER FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D

, (mA)

CIRCUIT CURRENT VS.
CARRIER FREQUENCY

0 10 20 30

50

0

VD = 15V

100

150

T

j

= 25°C

P-SIDE

N-SIDE

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

DIODE FORWARD CURRENT, I

E

, (AMPERES)

DIODE FORWARD CHARACTERISTICS

10

2

10

1

10

0

Tj = 25°C
Tj = 125°C

VD = 15V

0 1.0 2.0 3.0

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (µS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

10

1

10

1

10

2

10

3

10

-1

10

-2

I

rr

t

rr

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

10

3

10

1

10

0

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

10

0

10

2

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING ENERGY, P

SW(on)

, P

SW(off)

, (mJ/PULSE)

SWITCHING LOSS

CHARACTERISTICS (TYPICAL)

10

2

10

1

10

2

10

3

10

0

10

1

10

-1

P

SW(off)

P

SW(on)

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

P

SW(off)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES,

t

c(on)

, t

c(off)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

10

1

10

1

10

2

10

3

10

0

10

-1

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

t

c(on)

t

c(off)

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Inverter Part

6

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

JUNCTION TEMPERATURE, Tj, (°C)

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION

TRIP RESET LEVEL, UV

t

, UV

r

, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDANCY

(TYPICAL)

20 100 180

11

0

13

15

VD = 15V

UV

t

UV

r

-60

JUNCTION TEMPERATURE, Tj, (°C)

FAULT OUTPUT PULSE WIDTH TRIP LEVEL,

t

FO

(T

j

= 25°C) = 1.0

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

20-60 100 180

0.8

0

1.0

1.2

VD = 15V

JUNCTION TEMPERATURE, Tj, (°C)

SHORT CIRCUIT CURRENT TRIP LEVEL (T

j

= 25°C) = 1.0

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY (TYPICAL)

20-60 100 180

0.8

0

1.0

1.2

VD = 15V

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

,

(NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)D

= 0.70°C/W

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

,

(NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)Q

= 0.37°C/W

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

SHORT CIRCUIT CURRENT TRIP LEVEL, (V

D

= 15V) = 1.0

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

0 13 15 17

0.8

0

1.0

1.2

Tj = 25°C

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Inverter Part

7

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER VOLTAGE V

CE(SAT)

, (VOLTS)

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

0 10 20 30

1.0

0

VD = 15V

2.0

3.0

Tj = 25°C
Tj = 125°C

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE,

V

CE(SAT)

, (VOLTS)

COLLECTOR-EMITTER

SATURATON VOLTAGE CHARACTERISTICS

(TYPICAL)

0 13 15 17

0

2.0

1.0

3.0

IC = 15A

Tj = 25°C
Tj = 125°C

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

OUTPUT CHARACTERISTICS

(TYPICAL)

0 1.5 3.0 4.5

5

0

13

Tj = 25

o

C

10

COLLECTOR CURRENT, I

C

, (AMPERES)

15

15

VD = 17V

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

DIODE FORWARD CURRENT, I

E

, (AMPERES)

DIODE FORWARD CHARACTERISTICS

10

2

10

1

10

0

Tj = 25°C
Tj = 125°C

VD = 15V

0 1.0 2.0 3.0

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

,

(NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)Q

= 0.93°C/W

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

,

(NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)D

= 1.50°C/W

PM50RVA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Brake Part

8