C&H Technology PM50RSA120 User Manual

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Minnetonka, MN 55345

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PM50RSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A
B

R

AD

BP

M

M

N

AG

S

AG

AE

HVG

N

R

NC

O

F

B

CC

O

F

V

IN

SIGND GND

OUT

U

U

78 91011 13 151234 56

12 14 16 18

AD (15 TYP.)

Z - DIA. (4 TYP.)

AA - THD (6 TYP.)

U

W

K J J

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

AF

N

NVNI

VVW

O

CC

O

F

F

IN

V

IN

SIGND GND

SIGND GND

OUT

AB

UAB

17 19

V

CC

V

TEMP

OUT

W

Q

U

P

N

U

IN

Y (4 TYP.)

1.

UPC

V

2.

UF

3.

P

4.

UPI

VPC

VPI

V

VFOV

V

VP

CC

O

F

V

IN

SIGND GND

OUT

V
V

VPC

5.
VF

6.

7.

P

VV

VPI

8.

V

WPC

9.

V
WF

10.

UPC

V

E

CF

X

X

W

L

FO

WPI

WPC

V

W

WP

CC

O

CC

O

F

F

SIGND GND

V

IN

V

SIGND GND

OUT

OUT

P

11.

W

O

WPI

V

12.

NC

V

13.

NI

V

14.
B

R

15.

O

N

16.UU

17.

N

18.

N

W

19.

F

O

O

T

AC

UPI

V

UFOUP

CC

V

FOIN

SIGND GND

OUT

PUVWNB

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 3.27 83.0
E 2.91±0.02 74.0±0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6

J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-022.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98

Dimensions Inches Millimeters

S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.31 8.0

W 0.30 7.5

X 0.24 6.0
Y 0.24 Rad. Rad. 6.0

Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5

R 0.670 17.02

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
50 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM50RSA120 is a 1200V,
50 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 50 120

CES

607

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM50RSA120 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (T ypical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage V
Fault Output Current I

, V

VP1-VVPC

, V

WP1-VWPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

Brake Sector

Collector-Emitter Voltage V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V

CC(surge)

CES

C

CP

CC

C

CES

C

CP

CC

C

F

R(DC)

1200 Volts

50 Amperes
100 Amperes
900 Volts

1000 Volts

347 Watts

1200 Volts

15 Amperes

30 Amperes
900 Volts

1000 Volts

138 Watts

15 Amperes

1200 Volts

608

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 59 112 — Amperes
Over Current Trip Level Brake Part 22 50 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 183 — Amperes
Short Circuit Trip Level Brake Part — 95 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, WN, B

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—4460mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

r

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

609

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 50A, VD = 15V, V
VD = 15V, V

= 15V, V

V

D

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 50A — 2.5 3.5 Volts

CIN

= 0V, IC = 50A, — 2.2 3.2 Volts

CIN

Tj = 125°C

0.5 1.0 2.5 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 600V, IC = 50A — 0.4 1.0 µS

Tj = 125°C — 2.5 3.5 µS

— 0.7 1.2 µS

Brake Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Collector Cutoff Current I

CE(sat)

FM

CES

VD = 15V, V

= 0V, IC = 50A, — 2.8 3.8 Volts

CIN

Tj = 25°C

V

= 15V, V

D

= 0V, IC = 50A, — 2.5 3.5 Volts

CIN

Tj = 125°C

-IC = 15A, VD = 15V, V

VCE = V

VCE = V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

610

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R
R

Contact Thermal Resistance R

th(j-c)Q

R

th(j-c)D
th(c-f)Q
th(c-f)D

th(c-f)

Each Inverter IGBT — — 0.36 °C/Watt

Each Inverter FWDi — — 1.0 °C/Watt

Each Brake IGBT — — 0.9 °C/Watt

Each Brake FWDi — — 2.0 °C/Watt
Case to Fin Per Module, — — 0.027 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 800 Volts

Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, WN, B

r

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.0 µS

611

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Inverter Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3

VD = 15V

= 0V

V

CIN

= 25oC

T

j

T

= 125oC

, (VOLTS)

2

CE(sat)

j

1

SATURATION VOLTAGE V

0

0010 5020 30 40

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V
V

= 15V

D

T

= 25oC

j

T

, (µs)

c(off)

, t

c(on)

0

10

SWITCHING TIMES, t

-1

10

10

= 125oC

j

0

COLLECTOR CURRENT, IC, (AMPERES)

10

DIODE FORWARD CHARACTERISTICS

2

10

VD = 15V

T

= 25oC

j

= 125oC

T

j

, (AMPERES)

F

1

10

DIODE FORWARD CURRENT, I

0

10

0 0.5 1.0

DIODE FORWARD VOLTAGE, VF, (VOLTS)

1

1.5 2.52.0

t

c(off)

t

c(on)

2

10

OVER CURRENT TRIP LEVEL

COLLECTOR-EMITTER SATURATION

VOLTAGE (TYPICAL)

3

2

, (VOLTS)

CE(sat)

V

1

IC = 50A

T

= 25oC

j

= 125oC

T

j

COLLECTOR-EMITTER SATURATION VOLTAGE

0

12 14 16 18 20 22

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

o

= 25

T

C

j

o

= 125

C

T

j

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

120

0

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

T

j

= 25

10

o

C

1

100

100%)

80

IS

= 15

D

60

(WHEN V

40

0

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

OUTPUT CHARACTERISTICS

(TYPICAL)

60

40

, (AMPERES)

C

Tj = 25oC

= 0V

V

CIN

VD = 17V

15

13

20

COLLECTOR CURRENT, I

0

01

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CHARACTERISTICS OF

FREE-WHEEL DIODE (TYPICAL)

0

10

VCC = 600V

= 15V

V

D

T

= 25oC

, (mS)

rr

t

(off)

-1

t

(on)

10

10

REVERSE RECOVERY CURRENT, t

-2

10

2

j

= 125oC

T

j

0

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

23

1

10

2

10

I

rr

t

rr

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

2

10

120

100

80

C IS 100%)

o

= 25

j

60

(WHEN T

OVER CURRENT TRIP LEVEL

40

= 15V

V

D

0

-50 0 10050 150

JUNCTION TEMPERATURE, Tj, (oC)

612

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

0

40

60

80

100

120

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

JUNCTION TEMPERATURE, Tj, (oC)

FAULT OUTPUT PULSE WIDTH, t

FO

(mS)

-50 0 50 100 150

V

D

= 15V

10

11

12

13

14

15

CONTROL SUPPLY VOLTAGE DROP

PROTECTION VS. TEMPERATURE

(TYPICAL)

JUNCTION TEMPERATURE, Tj, (oC)

SUPPLY CURRENT UNDER VOLTAGE,

UV

t

, UV

r

, (VOLTS)

-50 150050100

UV

r

UV

t

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

, (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)Q

= 0.36oC/W

10

-2

10

-3

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

, (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)D

= 1.0oC/W

10

-2

10

-3

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Inverter Part

613

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/1200 Volts

Brake Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

4

VD = 15V

= 0V

V

CIN

= 25oC

T

j

o

= 125

C

T

3

, (VOLTS)

CE(sat)

j

2

1

SATURATION VOLTAGE V

0

00204 8 12 16

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

2

10

VD = 15V

, (AMPERES)

F

1

10

DIODE FORWARD CURRENT, I

0

10

T

= 25oC

j

= 125

T

j

(TYPICAL)

o

C

0 0.4 0.8

DIODE FORWARD VOLTAGE, VF, (VOLTS)

1.2 2.01.6

COLLECTOR-EMITTER SATURATION

VOLTAGE (TYPICAL)

4

3

, (VOLTS)

2

CE(sat)

V

1

COLLECTOR-EMITTER SATURATION VOLTAGE

IC = 15A
V

0

12 2014 16

SUPPLY VOLTAGE, VD, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(IGBT)

th(j-c)Q

-2

10

-1

10

TIME, (s)

= 0V

CIN

= 0.9oC/W

10

= 25oC

T

j

= 125

T

j

18

0

OUTPUT CHARACTERISTICS

(TYPICAL)

16

12

, (AMPERES)

C

Tj = 25oC

= 0V

V

CIN

VD = 17V

15

13

8

4

o

C

COLLECTOR CURRENT, I

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

1

10

-3

10

(FWDi)

-2

10

10

TIME, (s)

-1

th(j-c)D

= 2.0oC/W

10

34

0

1

10

614