C&H Technology PM50RSA060 User Manual

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Minnetonka, MN 55345

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PM50RSA060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

Q

AB

BP

M

M

N

AE

S

AE

AC

G

H

N

V

FO

BR

O

O

IN

VCC

IN

GND GND

F

F

SI

GND GND

SI

OUT

B

B

U
U
Z

78 9

12 56

34 111213 15 17 19

AB (15 TYP.)

X - DIA. (4 TYP.)

Y - THD (6 TYP.)

U

J JK

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

NV

NINNC

VVW

CC

O

V

INUNVCC

F

TEMP

SI

GND GND

OUT

OUT

R

Z

U

10

14 16 18

VW

AD

IN

GND GND

W

W

V

11.

1.

UPC

2.

UF

3.

P

V

4.

C

F E

W

U

P

O

F

SI

W

W

L

FO

VPC

WPI

WPC

VFOV

V

WP

IN

VCC

GND GND

OUT

V

VP

W

O

CC

O

IN

V

F

F

SI

GND GND

SI

OUT

5.

V

6.

VF
VV

7.
V

8.

9.

V

10.

WF

UPC

VPI

V

UFOUP

V

CC

FO

IN

V

SI

GND GND

OUT

UPI
VPC

P
VPI
WPC

UPI

V

VCC

OUT

P

12.

V

O

WPI

13.

V

NC

14.

V

NI

15.

B

R

16.UU

N

O

17.

N

W

18.

N

19.

F

O

O

T

AA

PUVWN

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.29±0.04 109.0±1.0
B 3.74±0.02 95.0±0.5
C 3.46±0.04 88.0±1.0
D 3.19 81.0
E 2.91±0.02 74.0±0.5
F 2.36 60.0
G 1.28 32.6
H 1.24 31.6

J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4

Dimensions Inches Millimeters

S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.31 8.0

W 0.30 7.0

X 0.22 Dia. Dia. 5.5
Y Metric M5 M5

Z 0.0127 3.22
AA 0.10 2.6
AB 0.08 2.0
AC 0.07 1.8
AD 0.06 1.6
AE 0.02 0.5

P 0.75 19.0
Q 0.67 17.02
R 0.708 17.98

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
50 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM50RSA060 is a 600V,
50 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 50 60

CES

541

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM50RSA060 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-40 to 125 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (T ypical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz V

CC(prot.)

RMS

400 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage (UFO-V

UPC

Fault Output Current (UFO, VFO, WFO, FO)I

, VFO-V

, V

VP1-VVPC

VPC

, WFO-V

, V

WP1-VWPC

WPC

, VN1-VNC)V

, FO-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

Brake Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V

= 15V) V

CIN

CC(surge)

CES

C

CP

CC

C

CES

C

CP

CC

C

F

R(DC)

600 Volts

50 Amperes
100 Amperes
450 Volts
500 Volts
138 Watts

600 Volts

15 Amperes

30 Amperes
450 Volts
500 Volts

52 Watts

15 Amperes
600 Volts

542

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 65 88 — Amperes
Over Current Trip Level Brake Part 18 26 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 132 — Amperes
Short Circuit Trip Level Brake Part — 39 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, WN, B

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—4460mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

r

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

543

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VD = 15V, V

VCE = V

VCE = V

-IC = 50A, VD = 15V, V

CIN

VD = 15V, V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 15V — 2.2 3.3 Volts

CIN

= 0V, IC = 50A,Tj = 25°C — 1.8 2.7 Volts

= 0V, IC = 50A, — 1.85 2.78 Volts

CIN

Tj = 125°C

0.4 0.8 2.0 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 50A — 0.4 1.0 µS

Tj = 125°C — 2.0 2.9 µS

— 0.5 1.0 µS

Brake Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Collector Cutoff Current I

CE(sat)

FM

CES

VD = 15V, V

= 0V, IC = 50A, — 2.6 3.5 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 50A, — 3.0 4.0 Volts

CIN

Tj = 125°C

-IC = 15A, VD = 15V, V
VCE = V

VCE = V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 15V — 1.7 2.2 Volts

CIN

544

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R
R
R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D
th(c-f)Q
th(c-f)D

th(c-f)

Each Inverter IGBT — — 0.90 °C/Watt
Each Inverter FWDi — — 2.5 °C/Watt

Each Brake IGBT — — 2.4 °C/Watt

Each Brake FWDi — — 4.5 °C/Watt
Case to Fin Per Module, — — 0.027 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 400 Volts

Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, WN, B

r

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

545

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Inverter Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

VD = 15V

= 0V

V

CIN

2.5

, (VOLTS)

2.0

CE(sat)

= 25oC

T

j

= 125oC

T

j

1.5

1.0

0.5

SATURATION VOLTAGE V

0

010 5020 30 40

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V

= 15V

V

D

T

= 25oC

j

T

= 125oC

j

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

2

10

, (AMPERES)

F

1

10

t

off

t

on

0

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

VD = 15V

T

j

T

j

= 25oC

= 125oC

10

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

IC = 50A

= 0V

V

CIN

2.5

T

T

= 25oC

j

= 125oC

T

j

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

60

50

40

, (AMPERES)

C

30

20

10

COLLECTOR CURRENT, I

0

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

0

10

, (µs)

c(off)

2

, t

c(on)

-1

10

SWITCHING TIMES, t

-2

10

0

10

OVER CURRENT TRIP LEVEL VS.

1

10

140

= 25

T

j

t

c(off)

t

c(on)

VCC = 300V

= 15V

V

D

T

= 25

j

= 125

T

j

1

COLLECTOR CURRENT, IC, (AMPERES)

SUPPLY VOLTAGE (TYPICAL)

o

10

C

o

C

o

C

2

10

120

100

80

10

, (mS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

140

120

100

80

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC
V

= 0V

CIN

VD = 17V

13

0

0 1.0

0.5 1.5

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 300V
V

= 15V

D

T

= 25oC

j

T

= 125oC

j

0

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

V

= 15V

D

1

10

15

2.0

2

10

I

rr

t

rr

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

2

10

DIODE FORWARD CURRENT, I

10

546

0

0 0.5 1.0

DIODE FORWARD VOLTAGE, VF, (VOLTS)

1.5 2.5 2.0

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

00

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

60

80

100

120

140

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

JUNCTION TEMPERATURE, Tj, (oC)

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

-50 0 50 100 150

V

D

= 15V

11

12

13

14

15

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

JUNCTION TEMPERATURE, TC (oC)

UV TRIP-RESET LEVEL,

UV

t

, UV

r

, (VOLTS)

-50 1500 50 100

TRIP
RESET

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

, (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

00

SINGLE PULSE
STANDARD VALUE = R

th(j-c)Q

= 0.90oC/W

10

-2

10

-3

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

, (NORMALIZED VALUE)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

SINGLE PULSE
STANDARD VALUE = R

th(j-c)D

= 2.5oC/W

10

-2

10

-3

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Inverter Part

547

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

50 Amperes/600 Volts

Brake Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

2.5

, (VOLTS)

2.0

CE(sat)

1.5

1.0

0.5

SATURATION VOLTAGE V

0

04 2081216

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE COLLECTOR CURRENT VS.

EMITTER-COLLECTOR VOLTAGE

2

10

VD = 15V

, (AMPERES)

C

1

10

COLLECTOR CURRENT, -I

0

10

T

= 25

j

= 125oC

T

j

o

C

0 0.4 0.8

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

VD = 15V

= 0V

V

CIN

= 25oC

T

j

= 125

T

j

1.2 2.0 1.6

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

2.5

16

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

= 0V

V

CIN

12

2.0

1.5

, (VOLTS)

CE(sat)

V

1.0

0.5

o

C

COLLECTOR-EMITTER SATURATION VOLTAGE

0

Tj = 25oC

= 0V

V

CIN

IC = 6A

= 15A

I

C

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(IGBT)

= 2.4oC/W

th(j-c)Q

-2

10

-1

10

TIME, (s)

0

10

1

10

, (AMPERES)

C

VD = 17V

8

4

COLLECTOR CURRENT, I

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(FWDi)

TIME, (s)

15
13

3

4

= 4.5oC/W

th(j-c)D

-1

10

0

10

1

10

548