C&H Technology PM400HSA120 User Manual

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PM400HSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

1.

V1

2.

SR

3.

C1

4.

VC

5.

FO

C

B

R - DIA.
(4 TYP.)

G

D

P - THD.
(2 TYP.)

H

V1

A
C

N

F

E

J

12345

C

K

N

S

T - (4 TYP.)

U - DIA.
(2 TYP.)

0.64 MM SQ. PIN
(5 TYP.)

M

L

Q

E

Intellimod™ Module

Half Phase
IGBT Inverter Output
400 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

VCC

FO

SR

C1

VC

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 3.86 98.0
B 3.46 88.0
C 3.15±0.01 80.0±0.25
D 2.76±0.01 70.0±0.25
E 2.56 65.0
F 1.57 40.0
G 1.34 +0.04/-0.02 34.0 +1.0/-0.5
H 1.16 29.5

J 0.79 20.0

K 0.71 18.0

FO
SR

IN

GND

TEMP
OUT1
OUT2
SENS
SINK

E

Dimensions Inches Millimeters

L 0.63 16.0
M 0.59 15.0
N 0.35 9.0

P Metric M8 M8
Q 0.28 7.0
R 0.26 Dia. Dia. 6.5

S 0.10 2.5

T 0.100 2.54
U 0.08 Dia. 2.0 Dia.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM400HSA120 is a 1200V,
400 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 400 120

CES

679

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

400 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM400HSA120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M8 Main Terminal Screws — 95 in-lb
Module Weight (Typical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V1-VC)V
Input Voltage Applied between (C1-VC)V
Fault Output Supply Voltage (Applied between Fo-Vc)V
Fault Output Current I

D

CIN

FO

FO

20 Volts
10 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Collector Dissipation P

= 5V) V

CIN

CES

C

CP

C

1200 Volts

400 Amperes
1200 Amperes
2318 Watts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C 500 650 -- Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C 650 910 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

D

D
CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

SXR

VD = 15V, V

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

Applied between V1-V

= 5V, V1-V

CIN

Applied between C1-V
Applied between C1-V

C

C
C
C

13.5 15 16.5 Volts
—2330mA

1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts

680

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

400 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CEX

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 400A, VD = 15V, V
VD = 15V, V

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 400A, — 2.3 3.0 Volts

CIN

Tj = 25°C, Pulsed

= 15V, V

V

D

= 0V, IC = 400A, — 2.1 2.9 Volts

CIN

Tj = 125°C, Pulsed

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.2 0.4 µS

CIN

VCC = 600V, IC = 400A — 0.4 1.0 µS

Tj = 125°C — 3.0 4.0 µS

— 0.6 1.1 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D

th(c-f)

Each IGBT — — 0.054 °C/Watt

Each FWDi — — 0.10 °C/Watt
Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 800 Volts

Applied between V1-V
Applied between C1-V
Applied between C1-V

C
C
C

15 ± 1.5 Volts

0 ~ 0.8 Volts

4.0 ~ V

SXR

Volts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 4.0 µS

681

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400HSA120
Intellimod™ Module
Half Phase IGBT Inverter Output

400 Amperes/1200 Volts

CHARACTERISTICS (TYPICAL)

5

= 15V

V

D

V

= 0V

CIN

T

4

, (VOLTS)

CE(sat)

T

3

2

1

SATURATION VOLTAGE V

0

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

T

= 125oC

j

, (µs)
, t

SWITCHING TIMES, t

off
on

0

10

-1

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

IMPEDANCE CHARACTERISTICS

1

10

SATURATION VOLTAGE

= 25oC

j

= 125oC

j

200 400 6000

SWITCHING TIME VS.

2

10

TRANSIENT THERMAL

(IGBT)

t

on

t

off

t

c(off)

t

c(on)

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

6

= 400V

I

C

V

= 0V

CIN

T

= 25oC

j

T

= 125oC

j

4

, (VOLTS)

CE(sat)

V

2

COLLECTOR-EMITTER SATURATION VOLTAGE

600

400

, (AMPERES)

C

200

COLLECTOR CURRENT, I

0

10 12 2014 16 18

SUPPLY VOLTAGE, VD, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V
V

= 15V

D

= 125oC

T

10

, (µS)

REVERSE RECOVERY TIME, t

3

j

rr

0

10

-1

10

1

10

COLLECTOR CURRENT, -IC, (AMPERES)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

10

(FWDi)

2

I

3

10

rr

10

t

rr

10

3

10

10

, (AMPERES)

rr

, (AMPERES)

E

2

10

DIODE FORWARD CURRENT, I

REVERSE RECOVERY CURRENT, I

1

10

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC
V

= 0V

CIN

VD = 17V

13

15

0

01234

COLLECTOR-EMITTER VOLTAGE, V

DIODE FORWARD CHARACTERISTICS

3

= 15V

V

D

Tj = 25oC

= 125oC

T

j

2

1

01 3

DIODE FORWARD VOLTAGE, VCE, (VOLTS)

CE(sat)

2

5

, (VOLTS)

10

, (NORMALIZED VALUE)

th(j-c)

10

10

10

TRANSIENT IMPEDANCE, Z

682

0

-1

-2

SINGLE PULSE
STANDARD VALUE = R

-3

10

-2

-3

10

-1

10

TIME, (s)

th(j-c)Q

= 0.054oC/W

0

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

1

10

10

-2

-3

10

10

TIME, (s)

= 0.1oC/W

th(j-c)D

-1

0

10

1

10