C&H Technology PM400DSA060 User Manual

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PM400DSA060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

C

D

N - DIA.
(4 TYP.)

P - M6 THD.
(3 TYP.)

F

B

C2E1 E2 C1

K

R (8 TYP.)

G

VP1

FPO
SPR

CP1

VPC

VN1

FNO
SNR
CN1
VNC

VCC

FO
SR
IN

GND

VCC

FO
SR
IN

GND

E

HH

TEMP
OUT1
OUT2
SENS
SINK

TEMP
OUT1
OUT2
SENS
SINK

J

Q

N

21345

2345

1

P

T

0.64 MM SQ. PIN
(10 TYP.)

M

S - DIA.
(4 TYP.)

J

L

K

C1

C2E1

E2

N SIDE P SIDE

VN1

1.
SNR

2.
CN1

3.
VNC

4.
FNO

5.

VP1

1.
SPR

2.
CP1

3.
VPC

4.
FPO

5.

Intellimod™ Module

Single Phase
IGBT Inverter Output
400 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.12 130.0
B 4.33±0.010 110.0±0.25
C 2.76 70.0
D 2.05±0.010 52.0±0.25
E 1.18 30.0
F 1.14 +0.04/-0.02 29.0 +1/-0.5
G 1.02 26.0
H 0.98 25.0

J 0.71 18.0

Dimensions Inches Millimeters

K 0.55 14.0
L 0.51 13.0
M 0.28 7.0
N 0.26 Dia. Dia. 6.5
P M6 Metric M6
Q 0.14 3.5
R 0.100 2.54
S 0.08 Dia. Dia. 2.0
T 0.016 0.42

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM400DSA060 is a 600V,
400 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 400 60

CES

629

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400DSA060
Intellimod™ Module
Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM400DSA060 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M6 Main Terminal Screws — 26 in-lb
Module Weight (T ypical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

400 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
Input Voltage Applied between (CP1-VPC, CN1-VNC)V

D

CIN

Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)VFO20 Volts
Fault Output Current I

FO

20 Volts
10 Volts

20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between C1 - E2) V
Supply Voltage, Surge (Applied between C1 - E2) V
Collector Dissipation P

= 5V) V

CIN

CC(surge)

CES

C

CP

CC

C

600 Volts
400 Amperes
800 Amperes
450 Volts
500 Volts

1140 Watts

630

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400DSA060
Intellimod™ Module
Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 500 650 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 650 910 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I

D

D

Applied between VP1-VPC, VN1-V

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO
SXR

Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

13.5 15 16.5 V olts

NC

= 5V, VN1-V

CIN

= 5V, V

CIN

NC

XP1-VXPC

—2330mA
—2330mA

Applied between 1.2 1.5 1.8 Volts

CP1-VPC, CN1-V

NC

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

631

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400DSA060
Intellimod™ Module
Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CEX

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 400A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C——1mA

CEX

, Tj = 125°C——10mA

CEX

= 5V — 1.9 2.8 Volts

CIN

= 0V, IC = 400A — 1.8 2.6 Volts

CIN

= 0V, IC = 400A, — 1.9 2.7 Volts

CIN

Tj = 125°C

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 400A — 0.4 1.0 µS

Tj = 125°C — 2.0 3.0 µS

— 0.5 1.0 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q

th(j-c)D

th(c-f)

Each IGBT — — 0.11 °C/Watt

Each FWDi — — 0.18 °C/Watt
Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 400 Volts

Applied between VP1-VPC, VN1-V

NC

15 ± 1.5 Volts

Applied between 0 ~ 0.8 Volts

CP1-VPC, CN1-V

NC

4.0 ~ V

SXR

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.5 µS

Volts

632

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400DSA060
Intellimod™ Module
Single Phase IGBT Inverter Output

400 Amperes/600 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

5

VD = 15V

T

= 25oC

j

T

4

, (VOLTS)

CE(sat)

3

= 125oC

j

2

1

SATURATION VOLTAGE V

0

00100 900500 700

1

10

VCC = 300V
V

D

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

1

10

DIODE FORWARD CHARACTERISTICS

3

10

V

D

, (AMPERES)

2

F

10

300

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

= 15V

T

= 25oC

j

T

= 125oC

j

t

off

t

on

10

COLLECTOR CURRENT, IC, (AMPERES)

= 15V

Tj = 25oC
T

= 125oC

j

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

6

IC = 400A

T

= 25oC

j

5

T

j

= 125oC

4

, (VOLTS)

3

CE(sat)

V

2

1

COLLECTOR-EMITTER SATURATION VOLTAGE

1000

800

, (AMPERES)

C

600

400

200

COLLECTOR CURRENT, I

0

12 14 16 18 20

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V

= 15V

V

D

o

T

C

= 25

j

o

T

C

, (µs)

c(off)

, t

c(on)

0

10

SWITCHING TIMES, t

-1

2

10

10

3

120

= 125

j

t

c(off)

t

c(on)

t

c(on)

1

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

T

C

= 25

j

2

10

t

c(off)

10

100

80

10

, (µS)

rr

10

REVERSE RECOVERY TIME, t

10

3

140

120

100

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

15

VD = 17V

13

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 300V
V

= 15V

D

Tj = 25oC

125oC

T

j =

t

rr

-1

-2

10

I

rr

1

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

35

2

10

4

3

10

, (AMPERES)

rr

2

10

REVERSE RECOVERY CURRENT, I

1

10

3

10

1

10

60

40

DIODE FORWARD CURRENT, I

0

10

00

0.5 1.0 1.5 2.0 2.5 3.0

DIODE FORWARD VOLTAGE, VF, (VOLTS)

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

13 15 17 19 21

SUPPLY VOLTAGE, VD, (VOLTS)

80

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

0 40 80 120 160

JUNCTION TEMPERATURE, TC, (oC)

V

= 15V

D

633

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM400DSA060
Intellimod™ Module
Single Phase IGBT Inverter Output

400 Amperes/600 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

120

100

80

60

40

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

0

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

-3

10

TRANSIENT IMPEDANCE, Z

0 40 80 120 160

JUNCTION TEMPERATURE, TC, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

SINGLE PULSE
STANDARD VALUE = R

-3

10

(FWDi)

-2

10

-1

10

TIME, (s)

th(j-c)D

= 15V

V

D

= 0.18oC/W

0

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

14

13

12

, (VOLTS)

r

11

UV, UV

UV TRIP-RESET LEVEL,

10

0

1

10

(TYPICAL)

UV
UV

r

0 16040 80 120

JUNCTION TEMPERATURE, TC, (oC)

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

-3

10

TRANSIENT IMPEDANCE, Z

10

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

SINGLE PULSE
STANDARD VALUE = R

-3

(IGBT)

th(j-c)Q

-2

10

-1

10

TIME, (s)

= 0.11oC/W

0

10

1

10

634