C&H Technology PM300DSA120 User Manual

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PM300DSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

N SIDE P SIDE

1.

2.

3.

4.

5.

S - (8 TYP.)

C1

C2E1

E2

VN1
SNR
CN1
VNC
FNO

E

1.

VP1

2.

SPR

3.

CP1

4.

VPC

5.

FPO

DC

R - DIA.
(4 TYP.)

P - M8 THD.
(3 TYP.)

F

G

A
B

C2E1 E2 C1

K

VP1

FPO
SPR

CP1

VPC

VN1

FNO
SNR
CN1
VNC

VCC

FO
SR
IN

GND

VCC

FO
SR
IN

GND

JHH

TEMP
OUT1
OUT2
SENS
SINK

TEMP
OUT1
OUT2
SENS
SINK

T - DIA.
(2 TYP.)

N

12345

N

P

2345
1

0.64 MM SQ. PIN
(10 TYP.)

L

M

Q

Intellimod™ Module

Single Phase
IGBT Inverter Output
300 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.12 130.0
B 4.33±0.010 110.0±0.25
C 3.54 90.0
D 2.76±0.010 70.0±0.25
E 1.61 41.0
F 1.34 +0.04/-0.02 34.0 +1/-0.5
G 1.22 31.0
H 1.10 28.0

J 1.06 27.0

Dimensions Inches Millimeters

K 0.71 18.0

L 0.57 14.5
M 0.53 13.5
N 0.51 13.0

P M8 Metric M8
Q 0.28 7.0
R 0.26 Dia. Dia. 6.5

S 0.100 2.54

T 0.08 Dia. Dia. 2.0

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM300DSA120 is a 1200V,
300 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 300 120

CES

665

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

300 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM300DSA120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M8 Main Terminal Screws — 95 in-lb
Module Weight (Typical) — 910 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
Input Voltage Applied between (CP1-VPC, CN1-VNC)V

D

CIN

Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)VFO20 Volts
Fault Output Current I

FO

20 Volts
10 Volts

20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between C1 - E2) V
Supply Voltage, Surge (Applied between C1 - E2) V
Collector Dissipation P

= 5V) V

CIN

CC(surge)

CES

C

CP

CC

C

1200 Volts

300 Amperes
600 Amperes

900 Volts
1000 Volts
1790 Watts

666

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

300 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 380 560 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 500 840 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I

D

D

Applied between VP1-VPC, VN1-V

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

SXR

Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

13.5 15 16.5 V olts

NC

= 5V, VN1-V

CIN

= 5V, V

CIN

NC

XP1-VXPC

—2330mA
—2330mA

Applied between 1.2 1.5 1.8 Volts

CP1-VPC, CN1-V

NC

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

667

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

300 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CEX

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 300A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C——1mA

CEX

, Tj = 125°C——10mA

CEX

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 300A — 2.3 3.2 Volts

CIN

= 0V, IC = 300A, — 2.1 2.9 Volts

CIN

Tj = 125°C

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.2 0.4 µS

CIN

VCC = 600V, IC = 300A — 0.4 1.0 µS

Tj = 125°C — 2.5 3.5 µS

— 0.6 1.1 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D

th(c-f)

Each IGBT — — 0.07 °C/Watt
Each FWDi — — 0.13 °C/Watt

Case to Fin Per Module, — — 0.030 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 800 Volts

Applied between VP1-VPC, VN1-V

NC

15 ± 1.5 Volts

Applied between 0 ~ 0.8 Volts

CP1-VPC, CN1-V

NC

4.0 ~ V

SXR

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.5 µS

Volts

668

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

300 Amperes/1200 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

5

VD = 15V

= 25oC

T

j

= 125oC

T

4

, (VOLTS)

CE(sat)

3

j

2

1

SATURATION VOLTAGE V

0

0 100 500200 300 400

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

10

2

VCC = 600V
V

D

2.0

SWITCHING TIMES, t

-1

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

3

10

= 15V

V

D

Tj = 25oC

= 125oC

T

j

, (AMPERES)

2

F

10

1

10

DIODE FORWARD CURRENT, I

0

10

001.0 3.0

0.5 1.5 2.5

DIODE FORWARD VOLTAGE, VF, (VOLTS)

= 15V

T

T

t

off

t

on

= 25oC

j

= 125oC

j

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

5

IC = 300A

T

= 25oC

j

T

= 125oC

j

4

3

, (VOLTS)

2

CE(sat)

V

1

COLLECTOR-EMITTER SATURATION VOLTAGE

500

400

, (AMPERES)

C

300

200

100

COLLECTOR CURRENT, I

0

12 14 16 18 20

0

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

o

= 25

T

C

j

o

= 125

C

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

10

3

10

T

j

0

t

c(off)

t

c(on)

-1
1

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

2

10

3

10

120

100

80

10

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

160

140

120

OUTPUT CHARACTERISTICS

(TYPICAL)

VD = 17V

15

13

Tj = 25oC

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 600V

= 15V

V

D

T

= 25oC

j

T

= 125oC

j

t

rr

I

rr

1

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

35

2

10

4

3

10

, (AMPERES)

rr

2

10

REVERSE RECOVERY CURRENT, I

1

10

3

10

60

40

20

o

= 25

T

OVER CURRENT TRIP LEVEL % (NORMALIZED)

00

13 15 17 19 21

SUPPLY VOLTAGE, VD, (VOLTS)

C

j

100

80

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0 40 80 120 160

JUNCTION TEMPERATURE, TC, (oC)

= 15V

V

D

669

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

300 Amperes/1200 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

140

V

= 15V

D

120

100

80

60

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

00

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

-3

10

TRANSIENT IMPEDANCE, Z

0 40 80 120

JUNCTION TEMPERATURE, TC, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

SINGLE PULSE
STANDARD VALUE = R

-3

10

(FWDi)

-2

10

10

TIME, (s)

-1

th(j-c)D

= 0.13oC/W

0

10

160

10

1

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

14

UV
UV

13

r

12

, (VOLTS)

r

11

UV, UV

UV TRIP-RESET LEVEL,

10

JUNCTION TEMPERATURE, TC, (oC)

12004080

160

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(IGBT)

10

TIME, (s)

-1

th(j-c)Q

= 0.07oC/W

0

10

1

10

670