C&H Technology PM300CLA120 User Manual

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Suite 108
Minnetonka, MN 55345

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Assembly

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PM300CLA120

V

CC

S

I

GND GND

OUT

F

O

IN

OT

V

CC

S

I

GND GND

OUT

F

O

IN

OT

V

CC

S

I

GND GND

OUT

F

O

IN

OT

V

CC

S

I

GND GND

OUT

F

O

IN

OT

PUVWN

V

CC

S

I

GND GND

OUT

F

O

IN

OT

V

CC

S

I

GND GND

OUT

F

O

IN

OT

U

N

V

WPC

W

P

W

PFO

V

WP1

V

UN1

V

VPC

V

P

V

PFO

V

VP1

V

UPC

U

P

U

PFO

V

UP1

V

UNC

U

NFO

V

N

V

VN1

V

VNC

V

NFO

W

N

V

WN1

V

WNC

W

NFO

17 VUNC

14 UPFO

11 U

8

W

2

P

6

P

5

N

3 N

7

W

9 V

10 V

12

U

1 N

4

P

16

VUP1

15 UP

18 UNFO

13 VUPC

35 WN

32 VWP1

29 VWPC

26 VNFO

20 VUN1

24 VVP1

23 VP

21 VVPC

25 VVNC

27 VN

28 VVN1

30 WPFO

19 U

N

22 VPFO

34 WNFO

33 VWNC

36 VWN1

31 WP

TERMINAL CODE

K (8 PLACES)

R
(12 PLA

CES)

A

N

D

L M

LMLJ

J

1 2 3 4 5 6

12 11 10 9 8 7

Q

ABAB

AD

AC

Y

AE

AB

H

H

H

Z

P

V

W

U

AA

13

21

28

29

36

20

F

G

S

E

C

T

J

AF

X

Y

B

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

Intellimod™ L-Series

Three Phase
IGBT Inverter
300 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit
£ Protection Logic

– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip
£ Low EMI/RFI

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 6.77 172.0
B 5.90 150.0
C 5.39 137.0
D 6.38 162.0
E 4.84 123.0
F 4.33 110.0
G 3.90 99.0
H 1.97 50.0
J 0.236 6.0
K 5.5 Metric M5.5
L 0.866 22.0
M 1.10 28.0
N 0.55 14.0
P 0.945 24.0
Q 0.43 11.0
R M6 Metric M6

Dimensions Inches Millimeters

S 0.217 5.5
T 0.79 20.0
U 0.08 2.0
V 0.67 17.0

W 0.62 15.8
X 0.025 Sq. Sq. 0.64
Y 0.1 Dia Dia. 2.5
Z 1.40 35.5
AA 1.44 36.6
AB 0.36 9.08
AC 0.10 2.54
AD 0.40 10.16
AE 0.127 3.22
AF 0.53 13.5
AG 0.256 6.5

£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM300CLA120 is a 1200V,
300 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 300 120

CES

1Rev. 12/05

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter

300 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM300CLA120 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

MMounting Torque, M5 Mounting Screws — 31 in-lb

Mounting Torque, M6 Main Terminal Screws — 40 in-lb

Module Weight (Typical) — 1250 Grams

Supply Voltage, Surge (Applied between P - N) V

Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V

CC(surge)

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C

1000 Volts

800 Volts

2500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) ±IC 300 Amperes

Peak Collector Current (TC = 25°C) ±ICP 600 Amperes

Collector Dissipation (TC = 25°C) PC 1562 Watts

= 15V) V

CIN

1200 Volts

CES

Control Sector

Supply Voltage (Applied between V

V

WP1-VWPC

, V

UN1-VUNC

, V

UP1-VUPC

WN1-VWNC

Input Voltage (Applied between UP-V

UN-V

UNC

, VN-V

VNC

, WN-V

WNC

)

Fault Output Supply Voltage (Applied between U

W

PFO-VWPC

Fault Output Sink Current at U

, U

NFO-VUNC

, V

NFO-VVNC

PFO

, V

, VN1-VNC)

, VP-V

UPC

, W

, W

PFO

, V

NFO-VWNC

PFO

VP1-VVPC

, WP-V

VPC

PFO-VUPC

)

, U

NFO

, VD 20 Volts

, V

WPC

, V

, V

PFO-VVPC

, W

NFO

, VFO 20 Volts

Terminals IFO 20 mA

NFO

20 Volts

CIN

2 Rev. 12/05

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter

300 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

VCE = V

Diode Forward Voltage VEC -IC = 300A, V

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

Inductive Load Switching Times ton 0.5 1.0 2.5 µs

trr VD = 15V, V

t

t

t

VCE = V

CES

VD = 15V, V

CE(sat)

VCC = 600V, IC = 300A — 0.4 1.0 µs

C(on)

Tj = 125°C — 2.3 3.5 µs

off

— 0.7 1.2 µs

C(off)

CES

CES

, V

= 15V, Tj = 25°C — — 1.0 mA

CIN

, V

= 15V, Tj = 125°C — — 10 mA

CIN

= 15V, VD = 15V — 2.8 3.9 Volts

CIN

= 0V, IC = 300A, — 1.8 2.3 Volts

CIN

= 0V, IC = 300A, — 1.9 2.4 Volts

CIN

= 0 1 15V — 0.5 0.8 µs

CIN

Control Sector

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 600 — — Amperes

Short Circuit Current Delay Time t

Over Temperature Protection OT Trip Level 135 145 — °C

(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C

Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts

Circuit Current ID Upper Arm VD = 15V, V

Lower Arm VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Fault Output Current* I

I

Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms

*Fault output is given only when the internal SC, OT and UV protection of either upper or lower arms is tripped.

VD = 15V — 0.2 — µs

off(SC)

= 15V — 20 27 mA

CIN

= 15V — 20 27 mA

CIN

Applied between UP-V

th(on)

WP-V

th(off)

VD = 15V, VFO = 15V — — 0.01 mA

FO(H)

VD = 15V, VFO = 15V — 10 15 mA

FO(L)

WPC

, UN-V

UNC

, VN-V

UPC

, VP-V

VNC

, 1.2 1.5 1.8 Volts

VPC

, WN-V

1.7 2.0 2.3 Volts

WNC

3Rev. 12/05

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM300CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter

300 Amperes/1200 Volts

Thermal Characteristics

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

Thermal Grease Applied

Note 1: If you use this value, R

should be measured just under the chips.

th(f-a)

IGBT (Per 1/6 Module) (Note 1) — — 0.08 °C/Watt

th(j-c)Q

FWDi (Per 1/6 Module) (Note 1) — — 0.13 °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.014 °C/Watt

th(c-f)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤800 Volts

Control Supply Voltage* VD Applied between V

V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-through Blocking Time t

*With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

CIN(on)

CIN(off)

PWM

DEAD

WP1-VWPC, VUN1-VUNC, VVN1-VVNC, VWN1-VWNC

Applied between UP-V

VN-V

VNC

, VP-V

VPC

— ≤20 kHz

Input Signal ≥3.0 µs

UP1-VUPC

, WN-V

UPC

WNC

, V

VP1-VVPC

, UN-V

, WP-V

, 15.0 ± 1.5 Volts

, ≤0.8 Volts

UNC

≥9.0 Volts

WPC

4 Rev. 12/05

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

VCC = 600V
VD = 15V

Tj = 25oC
Tj = 125oC

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

COLLECTOR CURRENT, -IC, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

REVERSE RECOVERY TIME,

t

rr

, (µs)

10

1

10

2

10

3

10

1

10

2

10

3

COLLECTOR CURRENT, -I

C

, (AMPERES)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(on)

, (mJ/PULSE)

10

1

10

2

10

3

10

1

10

2

10

3

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(off)

, (mJ/PULSE)

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

COLLECTOR CURRENT, -I

C

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 2.0 2.51.51.00.5

10

3

10

2

10

1

VD = 15V

Tj = 25°C
Tj = 125oC

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE,

V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

12 16 1817

IC = 300A

Tj = 25oC
Tj = 125oC

1514130 40032080 160 240

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)

VD = 17V

15

13

Tj = 25°C

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

VD = 15V

Tj = 25°C
Tj = 125oC

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

INDUCTIVE LOAD

INDUCTIVE LOAD

1.5

0.5

0

1.0

2.5

2.0

80

160

240

0

400

320

1.5

0.5

0

1.0

2.5

2.0

0 2.0 3.02.51.51.00.5

10

1

10

0

10

-1

10

-2

10

2

10

1

10

0

10

3

10

2

10

1

10

0

10

2

10

1

10

0

VCC = 600V
VD = 15V

T

j

= 25°C

T

j

= 125oC

INDUCTIVE LOAD

PM300CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter

300 Amperes/1200 Volts

5Rev. 12/05

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT,

IC, (AMPERES)

SWITCHING TIMES, t

c(on)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT,

IC, (AMPERES)

SWITCHING TIMES, t

c(off)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT,

I

C

, (AMPERES)

SWITCHING TIMES, t

off

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

VCC = 600V
VD = 15V

T

j

= 25°C

T

j

= 125oC

INDUCTIVE LOAD

VCC = 600V
VD = 15V

T

j

= 25°C

T

j

= 125oC

INDUCTIVE LOAD

VCC = 600V
VD = 15V

T

j

= 25°C

T

j

= 125oC

INDUCTIVE LOAD

Single Pulse
TC = 25°C
Per Unit Base =
R

th(j-c)

=

0.08°C/W
(IGBT)

TIME, (s)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

10

0

10

-5

10

-4

10

-3

10

-1

10

-2

10

-3

10

-3

10

-2

10

-1

10

0

10

1

10

-1

10

-2

10

-3

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
TC = 25°C
Per Unit Base =
R

th(j-c)

=

0.13°C/W
(FWDi)

TIME, (s)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(FWDi)

10

0

10

-5

10

-4

10

-3

10

-1

10

-2

10

-3

10

-3

10

-2

10

-1

10

0

10

1

10

-1

10

-2

10

-3

Z

th

= R

th

• (NORMALIZED VALUE)

PM300CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter

300 Amperes/1200 Volts

6 Rev. 12/05