C&H Technology PM25RSB120 User Manual

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PM25RSB120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

M

AD

N

P

J

K

B

N

U

AD

T - DIA.
(4 TYP.)

Z

Q

L

AC

V

NC

FO

BR

B

S

S

S

12 4

3 56 78 9 11 13 15 17 19

10

12 14 1618

AB (15 TYP.)

UVW

H

E

H

0.5 MM SQ. PIN (19 TYP.)

N

NV

NI

VVW

P

AA

G

.250 TAB (6 TYP.)

R

UN

D

W - DIA.
(4 TYP.)

X

F

FO

WPC

V

W

WP

1.

UPC

V

2.

UFO

3.

P
UPI

4.

C

V

5.

VVPC B

6.

VFO

P

7.

VV

VPI

8.

V

WPC

9.

V
WFO

10.

11.

12.

13.

14.

15.

16.UU

17.

18.

19.

P

W

WPI

V

NC

V

NI

V

R
N
N

N

W

O

F

V

Y

VPI

VPC

WPI

VFOV

V

VP

UPI

UPC

V

V

UFOUP

V

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
25 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20 KHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

O

VCC

IN

F

GND GND

SI

GND GND

OUT

B

IN

VCC

IN

SI

F

F

SI

GND GND

OUT

O

O

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 3.96 ± 0.04 100.5 ± 1.0
B 3.48 ± 0.02 88.5 ± 0.5
C 2.76 ± 0.04 70.0 ± 1.0
D 2.30 ± 0.02 58.5 ± 0.5
E 1.191 ± 0.02 30.25 ± 0.5
F 0.83 21.0
G 0.75 19.0
H 0.73 18.5

J 0.71 18.0
K 0.69 17.5
L 0.67 17.0
M 0.581 14.76
N 0.541 13.75
P 0.541 13.74

CC

V
TEMP

OUT

O

VCC

IN

F

GND GND

SI

GND GND

OUT

IN

V

IN

F

F

SI

GND GND

SI

OUT

VCC

FO

IN

V

SI

GND GND

OUT

OUT

PUVWN

CC

O

CC

O

Dimensions Inches Millimeters

Q 0.41 10.5
R 0.39 10.0
S 0.394 ± 0.010 10.00 ± 0.25
T 0.39 Dia. Dia. 10.0
U 0.364 9.25
V 0.24 6.0

W 0.18 Dia. Dia. 4.5

X 0.16 4.0
Y 0.12 3.0

Z 0.88 ± 0.02 2.25 ± 0.5
AA 0.086 ± 0.02 2.18 ± 0.5
AB 0.079 ± 0.010 2.00 ± 0.25
AC 0.06 1.5
AD 0.01 0.25

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM25RSB120 is a 1200V,
25 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 25 120

CES

593

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM25RSB120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 330 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage V
Fault Output Current I

, V

VP1-VVPC

, V

WP1-VWPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

Brake Sector

Collector-Emitter Voltage V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V

CC(surge)

CES

C

CP

CC

C

CES

C

CP

CC

C

F

R(DC)

1200 Volts

25 Amperes
50 Amperes

900 Volts

1000 Volts

132 Watts

1200 Volts

10 Amperes
20 Amperes

900 Volts

1000 Volts

62 Watts
10 Amperes

1200 Volts

594

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 32 62 — Amperes
Over Current Trip Level Brake Part 15 30 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 101 — Amperes
Short Circuit Trip Level Brake Part — 41 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, WN, B

VD = 15V — 10 — µS

Reset Level — 90 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—4460mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

r

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

595

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 25A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 25A — 2.5 3.5 Volts

CIN

= 0V, IC = 25A, — 2.2 3.2 Volts

CIN

Tj = 125°C

0.5 1.0 2.5 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 600V, IC = 25A — 0.4 1.0 µS

Tj = 125°C — 2.0 3.0 µS

— 0.7 1.2 µS

Brake Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Collector Cutoff Current I

CE(sat)

FM

CES

VD = 15V, V

= 0V, IC = 25A, — 2.8 3.8 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 25A, — 2.5 3.5 Volts

CIN

Tj = 125°C

-IC = 10A, VD = 15V, V

VCE = V

VCE = V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.5 3.5 Volts

CIN

596

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R
R
R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D

th(c-f)Q

th(c-f)D

th(c-f)

Each Inverter IGBT — — 0.95 °C/Watt

Each Inverter FWDi — — 2.5 °C/Watt

Each Brake IGBT — — 2.0 °C/Watt

Each Brake FWDi — — 2.5 °C/Watt

Case to Fin Per Module, — — 0.036 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 800 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, WN, B

r

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

597

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Inverter Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

VD = 15V

= 0V

V

CIN

2.5

, (VOLTS)

2.0

CE(sat)

T

= 25oC

j

= 125oC

T

j

1.5

1.0

0.5

SATURATION VOLTAGE V

0

03020

1

10

VCC = 600V
V

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

0

10

2

10

VD = 15V

, (AMPERES)

F

1

10

10

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

= 15V

D

T

= 25oC

j

T

= 125oC

j

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

T

= 25oC

j

= 125oC

T

j

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

2.5

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

0

IC = 25A

= 0V

V

CIN

T

T

= 25oC

j

T

= 125oC

j

30

25

20

, (AMPERES)

C

15

10

COLLECTOR CURRENT, I

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

o

T

C

= 25

j

o

= 125

T

, (µs)

c(off)

2

, t

c(on)

0

10

SWITCHING TIMES, t

-1

10

0

10

t

off

t

on

1

10

10

140

T

= 25

j

C

j

t

c(off)

t

c(on)

1

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

10

C

2

10

120

100

80

10

, (mS)

rr

10

-1

10

REVERSE RECOVERY TIME, t

-2

10

140

120

100

80

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC
V

= 0V

CIN

VD = 17V

5

0

0 1.0

0.5 1.5 3.02.5

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

EMITTER CURRENT (TYPICAL)

1

VCC = 600V

= 15V

V

D

T

= 25oC

j

= 125oC

T

j

0

0

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

V

= 15V

D

2.0

1

10

15

13

2

10

I

rr

t

rr

, (AMPERES)

rr

1

10

0

10

REVERSE RECOVERY CURRENT, I

-1

10

2

10

DIODE FORWARD CURRENT, I

0

10

598

0.4 0.8 1.2

DIODE FORWARD VOLTAGE, VF, (VOLTS)

1.6 2.82.0

2.4

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

00

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Inverter Part

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

140

= 15V

V

D

120

100

80

60

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = F

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

= 2.5oC/W

0

10

1

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

15

UV

t

UV

14

r

13

, (VOLTS)

r

, UV

t

12

UV

UV TRIP-RESET LEVEL,

11

00

-50 1500 50 100

JUNCTION TEMPERATURE, TJ, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(IGBT)

10

TIME, (s)

-1

th(j-c)Q

= 0.95oC/W

0

10

1

10

599

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM25RSB120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Brake Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

2.5

, (VOLTS)

2.0

CE(sat)

1.5

1.0

0.5

SATURATION VOLTAGE V

0

0105

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

2

10

VD = 15V

T

= 25oC

j

T

= 125oC

j

, (AMPERES)

F

1

10

DIODE FORWARD CURRENT, I

0

10

0 0.4 0.8

DIODE FORWARD VOLTAGE, VF, (VOLTS)

VD = 15V
V

= 0V

CIN

T

= 25oC

j

T

j

1.2 2.0 1.6

= 125oC

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.5

3.0

2.5

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

0

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(IGBT)

th(j-c)Q

-2

10

-1

10

TIME, (s)

Tj = 25oC
I

= 10A

C

= 2.0oC/W

0

10

OUTPUT CHARACTERISTICS

(TYPICAL)

15

Tj = 25oC
V

= 0V

CIN

10

, (AMPERES)

C

VD = 17V 13

15

5

COLLECTOR CURRENT, I

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = F

-3

10

TRANSIENT IMPEDANCE, Z

1

10

-3

10

(FWDi)

= 2.5oC/W

th(j-c)D

-2

10

-1

10

TIME, (s)

10

4

3

0

1

10

600