C&H Technology PM200RSD060 User Manual

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PM200RSD060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

1.

V

11.

W

P

UPC

2.

O

UF

3.

P

4.

V

UPI

5.

V

VPC

O

VF

6.

7.

VV

P

8.

V

VPI

9.

V

WPC

10.

O

WF

TC Measured
Point

12.

13.

14.

15.

16.UU

17.

18.

19.

V

WPI

V

NC

V

NI

Br

N
N

W

N

F

O

AA - DIA.
(4 TYP.)

Q

Q

AB - THD

J

(6 TYP.)

A

AC

B

W

W

3

45678911

12

AE (15 TYP.)

W

12 14 16 18

10

13 15 17 19

R

AC

MM

Y

Y

Z

V

E

F

63

C

H

Y

T

N

BP

W

W

V

AH

AH

Z

U

G

M M S

D

Z

Z

Y

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN

AF

AG

(19 TYP.)

P

N

R

NC

O

F

B

CC

O

V

IN

F

SIGND GND

OUT

B

NVNI

VVW

CC

O

IN

V

IN

F

SIGND GND

OUT

N

WPC

V

WP

U

CC

O

CC

O

V

F

TEMP

SIGND GND

OUT

IN

V

IN

F

SIGND GND

SIGND GND

OUT

AD

U

X

FO

VPC

WPI

VFOV

V

VP

W

O

CC

O

IN

V

F

F

SIGND GND

OUT

K

L

N

VPI

UPI

UPC

V

V

UFOUP

V

CC

CC

V

FOIN

V

SIGND GND

OUT

OUT

PUVWN

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D 4.27 10.5
E 3.76±0.02 95.5±0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68

J 1.56 39.5
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82

Dimensions Inches Millimeters

S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0

W 0.39 10.0

X 0.30 7.7
Y 0.285 7.25

Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AD Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
200 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
–Over Current
–Over Temper ature
– Under Voltage

□ Low Loss Using 4th Generation

IGBT Chip

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM200RSD060 is a 600V,
200 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 200 60

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

200 Amperes/600 Volts

Absolute Maximum Ratings, T

= 25°C unless otherwise specified

j

Characteristics Symbol PM200RSD060 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

ISO

400 Volts

2500 Volts

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

CC

CC(surge)

C

600 Volts
200 Amperes
400 Amperes
400 Volts
500 Volts
595 Watts

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
FWDi Rated DC Reverse Voltage (TC = 25°C) V
FWDi Forward Current (TC = 25°C) I
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

R(DC)

F

C

600 Volts

75 Amperes
150 Amperes
600 Volts

75 Amperes
312 Watts

Control Sector

Supply Voltage Applied between (V
Input Voltage Applied between (UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage (Applied between FO and VC)V
Fault Output Current (UFO, VFO, WFO, FO)I

, VP-V

, V

VP1-VVPC

VPC

, WP-V

, V

WP1-VWPC

, UN- VN- WN-Br-VNC)V

WPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts

20 Volts

20 Volts

20 mA

2

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

200 Amperes/600 Volts

Electrical and Mechanical Characteristics, T

= 25°C unless otherwise specified

j

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

EC

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VD = 15V, V

VCE = V

VD = 15V, V

-IC = 200A, VD = 15V, V
VD = 15V, V

, Tj = 25°C, — — 1.0 mA

CES

= 15V

CIN

, Tj = 125°C, — — 10 mA

CES

= 15V

CIN

= 15V — 2.2 3.3 Volts

CIN

= 0V, IC = 200A, — 1.70 2.3 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 200A, — 1.70 2.3 Volts

CIN

Tj = 125°C

0.4 0.8 2.0 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 200A — 0.4 1.0 µS

Tj = 125°C—2.0 2.9 µS

— 0.6 1.2 µS

IGBT Brake Sector

Collector Cutoff Current I

FWDi Forward Voltage V
Collector-Emitter Saturation Voltage V

CES

FM

CE(sat)

VCE = V

VD = 15V, V

VCE = V

VD = 15V, V

VD = 15V, V

VD = 15V, V

, Tj = 25°C, — — 1.0 mA

CES

= 15V

CIN

, Tj = 125°C, — — 10 mA

CES

= 15V

CIN

IF = 75A — 2.2 3.3 Volts

= 0V, IC = 75A, — 2.35 2.80 Volts

CIN

Tj = 25°C

= 0V, IC = 75A, — 2.55 3.05 Volts

CIN

Tj = 125°C

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

200 Amperes/600 Volts

Electrical and Mechanical Characteristics, T

= 25°C unless otherwise specified

j

haracteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC Tj = -20°C——690 Amperes
(VD = 15V) Tj = 25°C 351 413 570 Amperes

Tj = 125°C 310 — — Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 115 161 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 560 — Amperes
Short Circuit Trip Level Brake Part — 241 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection (VD = 15V) OT Tr ip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UV
Circuit Current I

R

D

VD = 15V, V

VD = 15V, V
Thermal Voltage ON V
Thermal Voltage OFF V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current* I

Minimum Fault Output Pulse Width* t

*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.

th(on)

th (off)
CIN(on)
CIN(off)

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, W

UP, VP, WP, UN, VN, W

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

= 15V, VN1-V

CIN

= 15V, V

CIN

NC

XP1-VXPC

—6082mA
—1520mA

Applied between 1.2 1.5 1.8 Volts

N, Br-VNC

1.7 2.0 2.3 Volts

Applied between — — 0.8 Volts

N, Br-VNC

4.0 — — Volts
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

4

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

200 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R
Inverter Part R

R

R
Junction to Case Thermal Resistance R
Brake Part R

R

R
Contact Thermal Resistance R

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(c-f)

Each IGBT — — 0.21 °C/Watt

Each FWDi — — 0.35 °C/Watt
Each IGBT* — — 0.13** °C/Watt
Each FWDi* — — 0.21** °C/Watt

Each IGBT — — 0.40 °C/Watt

Each FWDi — — 1.10 °C/Watt
Each IGBT* — — 0.27** °C/Watt
Each FWDi* — — 0.47** °C/Watt

Case to Fin Per Module, — — 0.018 °C/Watt

Thermal Grease Applied

*TC measured point is just under chip.
**If you use this value, R

should be measured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V
Control Supply Voltage*** V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

CC

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 400 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, U

N, VN, WN, Br-VNC

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.0 µS

IF = 12mA ≥ 2.5 µS

5

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

200 Amperes/600 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

(INVERTER PART)

2.0

VD = 15V
V

= 0V

CIN

T

= 25oC

j

= 125oC

1.5

, (VOLTS)

CE(sat)

T

j

1.0

0.5

SATURATION VOLTAGE, V

0

040 20080 120 160

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS CHARACTERISTICS

2

10

CONDITIONS:
HALF-BRIDGE INDUCTIVE LOAD
SWITCHING OPERATION

1

10

V

CC

(mJ/PULSE)

V

SW

GE

0

10

SWITCHING LOSS, E

-1

10

1

10

o

= 25

T

C

j

o

= 125

C

T

j

= 300V
= ±15V

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

(INVERTER PART)

3

10

V

= 15V

D

Tj = 25oC

= 125oC

T

j

, (AMPERES)

F

2

10

1

10

DIODE FORWARD CURRENT, -I

0

10

0 1.0 2.5

0.5 1.5 2.0

DIODE FORWARD VOLTAGE, VFM, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

E

E

sw(off)

sw(on)

, (NORMALIZED VALUE)

th(j-c)

10

10

10

2

10

10

TRANSIENT IMPEDANCE, Z

3

(IGBT & FWDi - INVERTER PART)

1

10

0

10

-1

-2

STANDARD VALUE

= 0.21oC/W ( IGBT)

R

th(j-c)Q

= 0.35oC/W (FWDi)

R

th(j-c)Q

SINGLE PULSE

-3

10

-2

-3

10

-1

10

TIME, (s)

0

10

10

, (µS)

REVERSE RECOVERY TIME, t

, (NORMALIZED VALUE)

th(j-c)

TRANSIENT IMPEDANCE, Z

1

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

10

rr

-1

10

-2

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT & FWDi - BRAKE PART)

1

10

0

10

-1

10

-2

STANDARD VALUE

10

-3

10

10

= 0.40oC/W ( IGBT)

R

th(j-c)Q

= 1.10oC/W (FWDi)

R

th(j-c)Q

SINGLE PULSE

-3

10

-2

VCC = 300V
V

D

INDUCTIVE LOAD

2

10

-1

10

TIME, (s)

I

rr

t

rr

= 15V

T
T

= 25oC

j

= 125oC

j

0

10

2

10

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

3

10

1

10

6