C&H Technology PM200RL1A060 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

PM200RL1A060

B

K

K

L

D

M

M

N

A

S

T

F

E

Q

Z

AA

Z

Z

P

J

R

G

H

C

V SQ. PIN
(19 TYP.)

X (4
PLACES)

AC

AC

AE

AG

AG

W (6
PLACES)

Y
(4 PLACES)

W V

14589121319

U

B

N

P

AB

19 FO

17 VN

14 VN1

11 WP

8 VVP1

2 UFO

6 VFO

5 VVPC

3 UP

7 VP

9 VWPC

10 WFO

12 VWP1

1 VUPC

4 VUP1

16 UN

15 Br

18 W

N

13 VNC

TERMINAL

CODE

U

(2 TYP.)

AF

AC

AH

AD

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

PU

Br

VWNB

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

U

N

F

O

V

NC

W

N

V

N1VN

V

WPC

W

P

W

FO

V

WP1

V

VPC

V

P

V

FO

V

VP1

V

UPC

U

P

U

FO

V

UP1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone]
www.pwrx.com

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.31 135.0
B 4.33±0.02 110±0.5
C 4.33 110.0
D 3.07 78.0±0.5
E 2.81 71.5
F 2.62 66.5
G 1.37 34.7
H 1.32 33.6
J 0.95+0.04/-0.01 24.1+1.0/-0.5
K 1.02 26.0
L 1.59 40.5
M 0.79 20.0
N 0.65 16.5
P 0.43±0.01 11.0±0.3
Q 1.19 30.15
R 0.43 11.0

Dimensions Inches Millimeters

S 0.51 13.0
T 0.16 4.0
U 0.1 Dia. Dia.2.5
V 0.02 Sq. Sq. 0.5
W M5 Metric M5
X 0.22 Dia. Dia. 5.5
Y 0.24 Rad. Rad. 6
Z 0.39 10.0
AA 0.13 3.25
AB 0.08 2.0
AC 0.24 6.05
AD 0.71 18.0
AE 0.46 11.7
AF 0.74 18.7
AG 0.41 10.5
AH 0.85 21.5

Intellimod™ L1-Series

Three Phase
IGBT Inverter + Brake
200 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit
£ Protection Logic

– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using Full Gate
CSTBT™ IGBT Chip

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM200RL1A060 is a 600V,
200 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 200 60

CES

03/10 Rev. 1

1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

X

Y

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specied

Characteristics Symbol PM200RL1A060 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Mounting Torque, M5 Mounting Screws — 31 in-lb

Mounting Torque, M5 Main Terminal Screws — 31 in-lb

Module Weight (Typical) — 380 Grams

Supply Voltage, Surge (Applied between P - N) V

Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V

CC(surge)

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

500 Volts

400 Volts

2500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) (Note 1) ±IC 200 Amperes

Peak Collector Current (TC = 25°C) ±ICP 400 Amperes

Collector Dissipation (TC = 25°C) (Note 1) PC 625 Watts

= 15V) V

CIN

600 Volts

CES

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) (Note 1) ±IC 100 Amperes

Peak Collector Current (TC = 25°C) ±ICP 200 Amperes

Collector Dissipation (TC = 25°C) (Note 1) PC 390 Watts

Diode Forward Current IF 100 Amperes

Diode Rated DC Reverse Voltage (TC = 25°C) V

= 15V) V

CIN

600 Volts

CES

600 Volts

R(DC)

Control Sector

Supply Voltage (Applied between V

UP1-VUPC

Input Voltage (Applied between UP-V

Fault Output Supply Voltage VFO 20 Volts

(Applied between UFO-V

UPC

, VFO-V

Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA

*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C

UPC

VPC

, V

, VP-V

, WFO-V

VP1-VVPC

VPC

, WP-V

WPC

, V

WP1-VWPC

WPC

, FO-VNC)

, VN1-VNC) VD 20 Volts

, UN- VN- WN-Br-VNC) V

Note 1: TC (under the chip) Measurement Point

20 Volts

CIN

Arm UP VP WP UN VN WN Br

Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi

X 24.5 24.5 58.0 58.0 88.0 88.0 39.0 39.0 72.5 72.5 102.5 102.5 12.2 6.8

Y 57.4 46.6 57.4 46.6 57.4 46.6 28.2 38.8 28.2 38.8 28.2 38.8 27.0 61.4

2

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

T

V

T

Diode Forward Voltage VEC -IC = 200A, V

Inductive Load Switching Times ton 0.3 0.8 2.0 µs

t

t

t

t

Collector-Emitter Cutoff Current I

V

V

CE(sat)

V

rr

V

C(on)

T

off

— 0.3 1.0 µs

C(off)

V

CES

= 15V, V

D

= 15V, V

D

= V

CE

= V

CE

= 0V, IC = 200A, — 1.75 2.35 Volts

CIN

= 25°C

j

= 0V, IC = 200A, — 1.75 2.35 Volts

CIN

= 125°C

j

= 15V, VD = 15V — 1.7 2.8 Volts

CIN

= 15V, V

D

= 300V, IC = 200A — 0.4 1.0 µs

CC

CES

CES

= 0 ⇔ 15V — 0.4 0.8 µs

CIN

= 125°C — 1.0 2.3 µs

j

, VD = 15V, Tj = 25°C — — 1.0 mA

, VD = 15V, Tj = 125°C — — 10 mA

IGBT Brake Sector

Collector-Emitter Saturation Voltage V

T

V

T

Forward Voltage VFM I

Collector-Emitter Cutoff Current I

V

V

CE(sat)

V

CES

= 15V, V

D

= 15V, V

D

= V

CE

= V

CE

= 0V, IC = 100A, — 1.75 2.35 Volts

CIN

= 25°C

j

= 0V, IC = 100A, — 1.75 2.35 Volts

CIN

= 125°C

j

= 100A — 1.7 2.8 Volts

F

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

CES

Control Sector

Circuit Current ID V

V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Applied between UP-V

th(on)

VP-V

th(off)

Short Circuit Trip Level SC Inverter Part 400 — — Amperes

(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 200 — — Amperes

Short Circuit Current Delay Time t

V

off(SC)

Over Temperature Protection OT Trip Level 135 — — °C

(Detect Tj of IGBT Chip) OT

Reset Level — 20 — °C

(hys)

Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts

Fault Output Current* I

I

V

FO(H)

V

FO(L)

Fault Output Pulse Width* tFO V

*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it.

= 15V, V

D

= 15V, V

D

, WP-V

VPC

= 15V, VN1-VNC — 8 16 mA

CIN

= 15V, V

CIN

WPC

= 15V — 0.2 — µs

D

= 15V, V

D

= 15V, V

D

= 15V 1.0 1.8 — ms

D

XP1-VXPC

, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

— 2 4 mA

, 1.2 1.5 1.8 Volts

UPC

03/10 Rev. 1

3

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Thermal Characteristics, Tj = 25°C unless otherwise specied

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

Inverter Part R

Junction to Case Thermal Resistance R

Brake Part R

Contact Thermal Resistance R

IGBT (Per 1 Element) (Note 1) — — 0.20* °C/Watt

th(j-c)Q

FWDi (Per 1 Element) (Note 1) — — 0.30* °C/Watt

th(j-c)D

IGBT (Note 1) — — 0.32* °C/Watt

th(j-c)Q

FWDi (Note 1) — — 0.53* °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.023 °C/Watt

th(c-f)

Thermal Grease Applied (Note 1)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤400 Volts

Control Supply Voltage** VD Applied between V

V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-through Blocking Time t

* If you use this value, R
** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

should be measured just under the chips.

th(f-a)

Applied between UP-V

CIN(on)

VP-V

CIN(off)

— ≤20 kHz

PWM

Input Signal ≥2.0 µs

DEAD

VP1-VVPC

VPC

, V

WP1-VWPC, VN1-VNC

, WP-V

, UN- VN- WN-Br-VNC ≥9.0 Volts

WPC

UP1-VUPC

, 15.0 ±1.5 Volts

, ≤0.8 Volts

UPC

4

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (s)

1.0

0.8

0.6

0.4

0.2

0

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

on

, (mJ/PULSE)

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

off

, (mJ/PULSE)

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

COLLECTOR RECOVERY CURRENT, -I

C

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 2.01.51.00.5

10

3

10

2

10

1

10

0

VD = 15V

Tj = 25°C
T

j

= 125°C

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 100 250150 200

VD = 15V

Tj = 25°C
T

j

= 125°C

50

2.0

1.5

1.0

0.5

0

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

12 16 1817

IC = 200A
T

j

= 25°C

151413

2.4

2.2

2.0

1.8

1.4

1.6

1.2

1.0

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)

0 0.5 1.0 1.5 2.0

0

VD = 17V

15

13

Tj = 25°C

250

100

200

150

50

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

SWITCHING LOSS, E

rr

, (mJ/PULSE)

SWITCHING RECOVERY

LOSS CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 50 100 250150 200

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

0 50 100 250150 200

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

100

80

60

40

20

0

15

10

5

0

0 50 100 250150 200

15

10

5

0

0 50 100 250150 200

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

7

5

6

4

2

1

3

0

0 50 100 250150 200

Tj = 25°C
T

j

= 125°C

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

03/10 Rev. 1

5

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

10

0

10

1

10

3

10

2

10

-2

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

c(on)

, (µs)

SWITCHING TIME (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

-1

10

0

10

0

10

1

10

3

10

2

10

-2

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

c(off)

, (µs)

SWITCHING TIME (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

-1

10

0

10

0

10

1

10

3

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

off

, (µs)

SWITCHING TIME (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

SC (SC OF T

j

= 25°C IS NORMALIZED 1)

SHORT CIRCUIT TRIP LEVEL

CHARACTERISTICS

(TYPICAL - INVERTER PART)

CIRCUIT FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D

, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY CHARACTERISTICS

(N-SIDE - INVERTER PART)

0 2520155 10

90

60

70

80

50

30

40

20

10

0

90

60

70

80

50

30

40

20

10

0

CIRCUIT FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D

, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY CHARACTERISTICS

(P-SIDE - INVERTER PART)

0 25

VD = 15V

Tj = 25°C
T

j

= 125°C

VD = 15V

VD = 15V

Tj = 25°C
T

j

= 125°C

20155 10

JUNCTION TEMPERATURE, Tj, (°C)

SUPPLY CIRCUIT UNDER-VOLTAGE

PROTECTION, UV/UV

r

, (VOLTS)

SUPPLY CIRCUIT UNDER-VOLTAGE

PROTECTION CHARACTERISTICS

(TYPICAL - INVERTER PART)

-50 150

UV
UV

r

100500

20

12

16

8

4

0

JUNCTION TEMPERATURE, Tj, (°C)

-50 150100500

2.0

1.2

1.6

0.8

0.4

0

10

0

10

1

10

3

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

on

, (µs)

SWITCHING TIME (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

Single Pulse
T

C

= 25°C
Per Unit Base =
R

th(j-c)

=

0.2°C/W
(IGBT)
R

th(j-c)

=

0.3°C/W
(FWDi)

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 300V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

6

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

TIME, (s)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT & FWDi - BRAKE PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
T

C

= 25°C
Per Unit Base =
R

th(j-c)

=

0.32°C/W
(IGBT)
R

th(j-c)

=

0.53°C/W
(FWDi)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 120

VD = 15V

Tj = 25°C
T

j

= 125°C

80 100604020

2.0

1.5

1.0

0.5

0

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

12 18

IC = 75A

Tj = 25°C
T

j

= 125°C

16 17151413

2.4

2.0

2.2

1.6

1.8

1.4

1.2

1.0

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES) COLLECTOR RECOVERY CURRENT, -I

C

, (AMPERES)

OUTPUT CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 0.5 1.0 1.5 2.0

0

VD = 17V

15

13

Tj = 25°C

20

120

100

60

80

40

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 2.01.51.00.5

10

3

10

2

10

1

10

0

VD = 15V

Tj = 25°C
T

j

= 125°C

PM200RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

200 Amperes/600 Volts

03/10 Rev. 1

7