C&H Technology PM200DVA120 User Manual

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PM200DVA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

T - 4 TYP.

XØ (2 PLACES)

J

F

W SQ. PIN

(10 PLACES)

M

L

VPCC

P1

INCISR

GND

SENS

SINK

OUT 2

RG

S

PR

OUT 1

H

V

F

PO

F

O

CC

V

TEMP

AMP

G

TERMINAL CODE

1. V

N1

2. S

NR

3. C

N1

4. V

NC

5. F

NO

V

P1

RFO

1. V

2. S

3. C

4. V

5. F

P1
PR
P1
PC
PO

BRE

S NUTS - 3 TYP.

C

Y

A
D

U

Q Q

PN

K K K

V

F

S

NR

C

N1

NC

V

CI

SR

IN

GND

SENS

SINK

OUT 1

OUT 2

TEMP

AMP

RG

E2 C2E1 C1

N1

NO

RFO

F

O

CC

V

RREF

TH

Intellimod™ Module

Single Phase
IGBT Inverter Output
200 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Dr ive Circuit
□ Protection Logic

– Short Circuit
– Over Temperature
– Under Voltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 2.76 70.0
C 1.14 +0.04/-0.02 29.0 +1.0/-0.5
D 4.17±0.010 106.0±0.25
E 2.20±0.010 56.0±0.25
F 1.52 38.5
G 0.16 4.0
H 0.16 4.01

J 0.40 10.16
K 0.55 14.0
L 1.02 26.0
M 0.45 11.5

Dimensions Inches Millimeters

N 0.12 3.0
P 1.50 38.0
Q 0.98 25.0
R 0.37 9.3
S M6 Metric M6
T 0.26 Dia. Dia. 6.5
U 0.72 18.3
V 0.10 2.54

W 0.025 SQ 0.64 SQ

X 0.14 Dia. 3.5 Dia.
Y 1.10 28.0

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM200DVA120 is a 1200V,
200 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 200 120

CES

443

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200DVA120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM200DVA120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) — 26 in-lb
Mounting Torque, M6 Main Terminal Screws (Typical) — 26 in-lb
Module Weight (Typical) — 510 Grams
Supply Voltage (Applied between C1-E2) V
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(surge)

CC(prot.)

RMS

1000 Volts

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
Input Voltage Applied between (CP1-VPC, VN1-VNC)V

D

CIN

Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC)VFO20 Volts
Fault Output Current (Sink Current at FO T erminals) I

FO

20 Volts
20 V olts

20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Collector Dissipation (TC = 25°C) P

= 5V) V

CIN

CES

C

CP

C

1200 Volts

200 Amperes
400 Amperes
962 Watts

444

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200DVA120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 240 — — Amperes
Short Circuit Current Delay Time t

off(SC)

Over Temperature Protection OT T rip Level 100 110 120 °C
(VD = 15V, Lower Arm) OT

r

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UV
Circuit Current I

r

D

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

CIN(on)
CIN(off)

FO(H)

I

FO(L)

FO

SXR

Tj ≤ 125°C, Rin = 6.8kΩ (SPR, SNR) 4.5 5.1 5.6 Volts

VD = 15V — 10 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

= 5V, VN1-V

CIN

= 5V, VP1-V

CIN

NC
PC

—3748mA
—3748mA

Applied between 1.2 1.5 1.8 Volts

CP1-VPC, CN1-V

NC

1.7 2.0 2.3 Volts
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

445

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200DVA120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

FWDi Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

t

t

CES

EC

CE(sat)

on

t

rr

C(on)

t

off

C(off)

VCE = V

CES

VCE = V

, VD = 15V, Tj = 125°C — — 10.0 mA

CES

-IC = 200A, VD = 15V, V
VD = 15V, V

Pulsed, Tj = 25°C

VD = 15V, V

Pulsed, Tj = 125°C

VD = 15V, V

VCC = 600V, IC = 200A, — 0.4 1.0 µS

, VD = 15V, Tj = 25°C — — 1.0 mA

= 5V — 2.50 3.50 Volts

CIN

= 0V, IC = 200A, — 2.65 3.30 Volts

CIN

= 0V, IC = 200A, — 2.75 3.35 Volts

CIN

0.4 0.9 2.3 µS

= 0V ~ 5V — 0.2 0.3 µS

CIN

Tj = 125°C — 2.4 3.4 µS

— 0.7 1.2 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q

th(j-c)D

th(c-f)

Each Inverter IGBT — — 0.11 °C/Watt

Each Inverter FWDi — — 0.18 °C/Watt
Case to Fin Per Module, — — 0.081 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

V

CE(surge)

Input ON Voltage V
Input OFF Voltage V
Arm Shoot-Through Blocking Time t

CC

V

D

CIN(on)
CIN(off)

DEAD

Applied across C1-E2 Terminals ≤ 800 Volts

Applied across C1-E1, C2-E2 Terminals ≤ 1000 Volts

Applied between 15 ± 1.5 Volts

VP1-VPC, VN1-V

NC

Applied between ≤ 0.8 Volts

CP1-VPC, CN1-V

NC

≥ 4.0 Volts

For IPM's each Input Signal ≥ 3.5 µS

446

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200DVA120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

3.0

, (VOLTS)

CE(SAT)

2.0

1.0

VD = 15V

COLLECTOR-EMITTER VOLTAGE, V

0

0 100 200 300

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

10

VCC = 600V
V

2

t

= 15V

D

Tj = 25°C

= 125°C

T

j

off

t

on

Tj = 25°C

= 125°C

T

j

SATURATON VOLTAGE CHARACTERISTICS

3.0

2.0

, (VOLTS)

CE(SAT)

V

1.0

COLLECTOR-EMITTER

(TYPICAL)

300

200

, (AMPERES)

C

100

OUTPUT CHARACTERISTICS

(TYPICAL)

o

Tj = 25

C

VD = 17V

15

13

IC = 200A

Tj = 25°C

= 125°C

T

COLLECTOR-EMITTER SATURATION VOLTAGE,

0

0 131517

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

= 25°C

T

, (µs)

c(off)

, t

c(on)

t

0

10

SWITCHING TIMES,

-1

10

3

10

10

j

= 125°C

T

j

1

COLLECTOR CURRENT, IC, (AMPERES)

10

j

t

c(off)

t

c(on)

2

10

COLLECTOR CURRENT, I

, (mJ/PULSE)

SW(off)

, P

SW(on)

SWITCHING ENERGY, P

3

0

0 102030

COLLECTOR-EMITTER VOLTAGE, V

SWITCHING LOSS

CHARACTERISTICS (TYPICAL)

3

10

VCC = 600V

= 15V

V

D

Tj = 25°C

= 125°C

T

2

10

1

10

0

10

j

1

10

COLLECTOR CURRENT, IC, (AMPERES)

2

10

P

SW(off)

P

CE(sat)

P

SW(off)

, (VOLTS)

SW(on)

10

3

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µS)

rr

0

10

-1

10

REVERSE RECOVERY TIME, t

-2

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

2

10

I

rr

t

rr

VCC = 600V

= 15V

V

D

Tj = 25°C

= 125°C

T

j

3

10

10

10

10

3

10

3

10

, (AMPERES)

rr

, (AMPERES)

E

2

2

10

1

DIODE FORWARD CURRENT, I

0

REVERSE RECOVERY CURRENT, I

1

10

DIODE FORWARD CHARACTERISTICS

VD = 15V

Tj = 25°C

= 125°C

T

j

0 1.0 2.0 3.0

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

CIRCUIT CURRENT VS.
CARRIER FREQUENCY

150

VD = 15V
T

=

25°C

j

, (mA)

100

D

50

CIRCUIT CURRENT, I

0

0 102030

CARRIER FREQUENCY, fC, (kHz)

447

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM200DVA120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

1.2

Tj = 25°C

= 1EV) = 1.0

D

1.0

0.8

0

SHORT CIRCUIT CURRENT TRIP LEVEL, (V

0 131517

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

15

VD = 15V

, (VOLTS)

r

13

, UV

t

UV
UV

(TYPICAL)

t
r

11

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

0

-60

20 100 180

JUNCTION TEMPERATURE, Tj, (°C)

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY (TYPICAL)

1.2

= 25°C) = 1.0

j

1.0

0.8

0

SHORT CIRCUIT CURRENT TRIP LEVEL, (T

1

10

0

10

(NORMALIZED VALUE)

,

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

20-60 100 180

JUNCTION TEMPERATURE, Tj, (°C)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT)

th(j-c)Q

-2

10

-1

10

TIME, (s)

VD = 15V

= 0.11°C/W

0

10

10

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

1.2

1.0

= 25°C) = 1.0

j

(T

FO

0.8

t

FAULT OUTPUT PULSE WIDTH TRIP LEVEL,

0

JUNCTION TEMPERATURE, Tj, (°C)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

(NORMALIZED VALUE)

,

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

1

-3

10

10

VD = 15V

20-60 100 180

(FWDi)

= 0.18°C/W

th(j-c)D

-2

-1

10

TIME, (s)

0

10

10

1

448