C&H Technology PM150RSA060 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

PM150RSA060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

G H

R

AD

BP

M

M

N

AG

S

AG

AE

N

V

N

R

NC

O

F

B

CC

O

F

IN

V

IN

SIGND GND

SIGND GND

OUT

B

B

U

U

AB

78 91011 13 151234 56

12 14 16 18

AD (15 TYP.)

Z - DIA. (4 TYP.)

AA - THD (6 TYP.)

U

K J J

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

AF

NVNI

VVW

CC

O

CC

O

F

F

V

IN

V

TEMP

SIGND GND

OUT

OUT

AB

U

17 19

VW

W

Q

U

P

N

U

O

F

IN

SIGND GND

Y (4 TYP.)

P

UPC

1.

11.

V

W

WPI

O

UF

2.

12.

V

NC

P

3.

13.

V

UPI
VPC

P
VPI
WPC

UPI

V

CC

V

OUT

NI

V

14.

R

B

15.

O

N

16.UU

N

17.

N

18.

W

19.

F

O

O

T

AC

PUVWN

4.

V
V

E

F

W

X

X

L

FO

WPI

WPC

V

W

WP

CC

O

CC

F

V

IN

V

SIGND GND

OUT

OUT

5.

C

VPC

VFOV

VP

IN

6.

7.

8.

9.

10.

VPI

UPC

V

V

V

CC

O

F

V

SIGND GND

OUT

VF
VV
V
V
WF

UFOUP

FOIN

SIGND GND

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 3.27 83.0
E 2.91±0.02 74.0±0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6

J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0.0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98

Dimensions Inches Millimeters

S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.276 7.0

W 0.30 7.5

X 0.24 6.0
Y 0.24 Rad. Rad. 6.0

Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5

R 0.670 17.02

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
150 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM150RSA060 is a 600V,
150 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 150 60

CES

571

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM150RSA060 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (Typical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz Sinsoidal V

CC(prot.)

RMS

400 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage (UFO-V

UPC

Fault Output Current I

, VFO-V

, V

VP1-VVPC

VPC

, WFO-V

, V

WP1-VWPC

WPC

, VN1-VNC)V

, FO-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

Brake Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V

= 15V) V

CIN

CC(surge)

CES

C

CP

CC

C

CES

C

CP

CC

C

F

R(DC)

600 Volts
150 Amperes
300 Amperes
450 Volts
500 Volts
500 Watts

600 Volts

50 Amperes
100 Amperes
450 Volts
500 Volts
312 Watts

50 Amperes
600 Volts

572

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 210 300 — Amperes
Over Current Trip Level Brake Part 65 88 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 420 — Amperes
Short Circuit Trip Level Brake Part — 132 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, WN, B

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—5272mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

r

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

Brake Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Collector Cutoff Current I

CE(sat)

FM

CES

VD = 15V, V

= 0V, IC = 150A, — 2.7 3.5 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 150A, — 2.5 3.4 Volts

CIN

Tj = 125°C

-IC = 50A, VD = 15V, V
VCE = V

VCE = V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 15V — 1.7 2.5 Volts

CIN

573

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VD = 15V, V

VCE = V

VCE = V

-IC = 150A, VD = 15V, V

CIN

VD = 15V, V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 15V — 2.2 3.3 Volts

CIN

= 0V, IC = 150A, Tj = 25°C — 1.8 2.7 Volts

= 0V, IC = 150A, — 1.75 2.63 Volts

CIN

Tj = 125°C

0.4 0.8 2.0 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 150A — 0.4 1.0 µS

Tj = 125°C — 2.0 2.9 µS

— 0.6 1.2 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q

R

th(j-c)D

th(c-f)Q

R

th(c-f)D

th(c-f)

Each Inverter IGBT — — 0.25 °C/Watt

Each Inverter FWDi — — 0.47 °C/Watt

Each Brake IGBT — — 0.4 °C/Watt

Each Brake FWDi — — 1.0 °C/Watt
Case to Fin Per Module, — — 0.027 °C/Watt
Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 400 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, WN, B

r

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

574

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Inverter Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

VD = 15V
V

= 0V

CIN

2.5

, (VOLTS)

2.0

CE(sat)

T

= 25oC

j

= 125oC

T

j

1.5

1.0

0.5

SATURATION VOLTAGE V

0

0 50 200100 150

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V
V

= 15V

D

T

= 25oC

j

T

= 125oC

j

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

120

1

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

= 25

T

C

j

100

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

150

2.5

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

0

IC = 150A

= 0V

V

CIN

T

T
T

= 25oC

j

= 125oC

j

100

, (AMPERES)

C

50

COLLECTOR CURRENT, I

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V
V

= 15V

D

o

= 25

T

C

j

o

= 125

C

, (µs)

c(off)

3

, t

c(on)

10

SWITCHING TIMES, t

10

t

off

t

on

2

10

10

T

j

0

-1
1

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

t

c(off)

t

c(on)

2

10

3

10

120

= 15V

V

D

100

10

, (mS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

120

100

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

= 0V

V

CIN

VD = 17V

15

13

0

0 1.0

0.5 1.5

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 300V
V

D

1

10

EMITTER CURRENT, IE, (AMPERES)

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

2

10

I

rr

t

rr

= 15V

T
T

= 25oC

j

= 125oC

j

2.0

2

10

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

3

10

80

80

80

60

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

000

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

40

OVER CURRENT TRIP LEVEL % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

60

40

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

= 15V

V

D

575

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Inverter Part

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

15

14

13

, (VOLTS)

r

, UV

t

12

UV

UV TRIP-RESET LEVEL,

11

0

Brake Part

DIODE FORWARD CHARACTERISTICS

3

10

VD = 15V

, (AMPERES)

F

(TYPICAL)

UV
UV

r

-50 1500 50 100

JUNCTION TEMPERATURE, TC, (oC)

T

= 25oC

j

T

= 125oC

j

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

th(j-c)

-1

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(IGBT)

10

TIME, (s)

-1

th(j-c)Q

= 0.25oC/W

0

10

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

th(j-c)

-1

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

1

10

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

= 0.47oC/W

th(j-c)D

-2

10

-1

10

TIME, (s)

0

10

1

10

10

DIODE FORWARD CURRENT, I

10

576

2

1

0.4 0.8 1.2

DIODE FORWARD VOLTAGE, VF, (VOLTS)

1.6 2.42.0