C&H Technology PM150DSA120 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

PM150DSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

N SIDE P SIDE

C

Q - DIA.
(2 TYP.)

E

F

C2E1 E2 C1

R - THD.
(3 TYP.)

VP1

FPO
SPR

CP1

VPC

VN1

FNO
SNR
CN1
VNC

A
B

GG

J

M

VCC

TEMP

FO

OUT1

SR

OUT2

IN

SENS
SINK

GND

VCC

TEMP

FO

OUT1

SR

OUT2

IN

SENS
SINK

GND

N

T - DIA.
(2 TYP.)

N

21 345

P

21345

0.64 MM SQ. PIN
(10 TYP.)

K

S (8 TYP.)

P

1.

2.

3.

4.

5.

DH

C1

C2E1

E2

VN1
SNR
CN1
VNC
FNO

1.

VP1

2.

SPR

3.

CP1

4.

VPC

5.

FPO

L

Intellimod™ Module

Single Phase
IGBT Inverter Output
150 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33 110.0
B 3.66±0.010 93.0±0.25
C 2.20 56.0
D 2.01 51.0
E 1.14 +0.04/-0.02 29.0 +1/-0.5
F 1.02 26.0
G 0.98 25.0
H 0.90 23.0

J 0.85 21.5

Dimensions Inches Millimeters

K 0.55 14.0
L 0.51 13.0
M 0.47 12.0
N 0.33 8.5
P 0.28 7.0
Q 0.22 Dia. Dia. 5.5
R M5 Metric M5
S 0.100 2.54
T 0.08 Dia. Dia. 2.0

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM150DSA120 is a 1200V,
150 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 150 120

CES

653

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

150 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM150DSA120 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (T ypical) — 430 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
Input Voltage Applied between (CP1-VPC, CN1-VNC)V

D

CIN

Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)VFO20 Volts
Fault Output Current I

FO

20 Volts

10 Volts

20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between C1 - E2) V
Supply Voltage, Surge (Applied between C1 - E2) V
Collector Dissipation P

= 5V) V

CIN

CC(surge)

CES

C

CP

CC

C

1200 Volts

150 Amperes
300 Amperes
900 Volts

1000 Volts

960 Watts

654

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

150 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 200 320 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 280 450 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I

D

D

Applied between VP1-VPC, VN1-V

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

SXR

Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

13.5 15 16.5 V olts

NC

= 5V, VN1-V

CIN

= 5V, V

CIN

NC

XP1-VXPC

—1926mA
—1926mA

Applied between 1.2 1.5 1.8 Volts

CP1-VPC, CN1-V

NC

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

655

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

150 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

t

t

CEX

FM

CE(sat)

on

t

rr

C(on)

t

off

C(off)

VCE = V

VCE = V

-IC = 150A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C——1mA

CEX

, Tj = 125°C——10mA

CEX

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 150A — 2.3 3.2 Volts

CIN

= 0V, IC = 150A, — 2.1 2.9 Volts

CIN

Tj = 125°C

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.2 0.4 µS

CIN

VCC = 600V, IC = 150A — 0.4 1.0 µS

Tj = 125°C — 2.5 3.5 µS

— 0.6 1.1 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c)Q

th(j-c)D

th(c-f)

Each IGBT — — 0.13 °C/Watt
Each FWDi — — 0.25 °C/Watt

Case to Fin Per Module — — 0.048 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 800 Volts

Applied between VP1-VPC, VN1-V

NC

15 ± 1.5 Volts

Applied between 0 ~ 0.8 Volts

CP1-VPC, CN1-V

NC

4.0 ~ V

SXR

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.5 µS

Volts

656

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

0

1

2

3

4

5

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

COLLECTOR CURRENT, IC, (AMPERES)

SATURATION VOLTAGE V

CE(sat)

, (VOLTS)

0040 24080 120 200

VD = 15V

T

j

= 25oC

T

j

= 125oC

160

0

1

2

3

4

5

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

V

CE(sat)

, (VOLTS)

12 14 16 18 20

IC = 150A

T

j

= 25oC

T

j

= 125oC

6

012

0

40

OUTPUT CHARACTERISTICS

(TYPICAL)

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

35

80

120

160

200

240

4

Tj = 25oC

VD = 17V

13

15

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on

, t

off

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

on

10

0

10

1

t

off

VCC = 600V
V

D

= 15V

T

j

= 25oC

T

j

= 125oC

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

c(on)

, t

c(off)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

c(on)

10

0

10

1

t

c(off)

VCC = 600V
V

D

= 15V

T

j

= 25

o

C

T

j

= 125

o

C

10

1

10

2

10

3

10

-2

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (µS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

10

-1

10

0

VCC = 600V
V

D

= 15V

T

j

= 25oC

T

j

= 125oC

10

1

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

10

2

10

3

t

rr

I

rr

001.0 2.5

10

0

DIODE FORWARD VOLTAGE, VF, (VOLTS)

DIODE FORWARD CURRENT, I

F

, (AMPERES)

DIODE FORWARD CHARACTERISTICS

10

1

10

3

0.5 1.5 2.0

Tj = 25oC
T

j

= 125oC

10

2

3.0 3.5

40

60

80

100

120

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

SUPPLY VOLTAGE, VD, (VOLTS)

OVER CURRENT TRIP LEVEL % (NORMALIZED)

12 14 16 18 20

0

T

C

= 25

o

C

60

80

100

120

140

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

JUNCTION TEMPERATURE, TC, (oC)

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0 40 80 120

V

D

= 15V

0

160

PM150DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

150 Amperes/1200 Volts

657

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM150DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

150 Amperes/1200 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

120

100

80

60

40

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

0

0 40 80 120

JUNCTION TEMPERATURE, TC, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

= 15V

V

D

= 0.25oC/W

0

10

160

10

1

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

14

UV

r

UV

13

12

, (VOLTS)

r

11

UV, UV

UV TRIP-RESET LEVEL,

10

0

JUNCTION TEMPERATURE, TC, (oC)

120

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

16004080

-3

10

(IGBT)

= 0.13oC/W

th(j-c)Q

-2

10

-1

10

TIME, (s)

0

10

1

10

658