C&H Technology PM100RSD120 User Manual

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PM100RSD120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

G

NVNI

IN

12

3

45678911

U

CC

O

F

V

TEMP

SIGND GND

OUT

B

W

W

W

13 15 17 19

10

12 14 16 18

AE (15 TYP.)

W

W

V

M M S

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

N

U

CC

O

F

V

IN

SIGND GND

OUT

R

Y

AC

Z

FO

VPC

WPI

WPC

VFOV

V

W

WP

CC

O

F

V

IN

SIGND GND

OUT

Y

Z

P

UPC

1.

V

11.

W

P
UPI
VPC

P
VPI
WPC

WPI

V

12.

O

NC

V

13.

NI

V

14.
Br

15.

N

16.UU

O

N

17.

N

18.

W
F

O

19.

O

2.

E

C

Y

K

L

UPC

V

UFOUP

FOIN

SIGND GND

UF

3.

4.

V
V

5.

6.

VF

7.

VV

8.

V

9.

V
WF

10.

UPI

V

CC

V

OUT

PUVWNB

V

F

Z

AD

U

X

N

VPI

V

V

VP

CC

O

F

V

IN

SIGND GND

OUT

AA - DIA.
(4 TYP.)

Q

Q

AB - THD

J

(6 TYP.)

P

H

Y

AC

T

N

BP

AH

AH

Z

AF

R

O

F

B

CC

O

F

V

IN

SIGND GND

OUT

AG

N

NC

VVW

CC

O

F

V

IN

SIGND GND

OUT

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D 4.27 108.5
E 3.76±0.02 95.5±0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68

J 1.54 39.0
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82

Dimensions Inches Millimeters

S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0

W 0.39 10.0

X 0.16 4.0
Y 0.285 7.25

Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
100 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
–Over Current
–Over Temperature
– Under Voltage

□ Low Loss Using 4th Generation

IGBT Chip

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100RSD120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 120

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/1200 Volts

Absolute Maximum Ratings, T

= 25°C unless otherwise specified

j

Characteristics Symbol PM100RSD120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature* T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC V

CC(prot.)

800 Volts
(VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

ISO

2500 Volts

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

CC

CC(surge)

C

1200 Volts

100 Amperes

200 Amperes

800 Volts

1000 Volts

595 Watts

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
FWDi Rated DC Reverse Voltage (TC = 25°C) V
FWDi Forward Current (TC = 25°C) I
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

R(DC)

F

C

1200 Volts

50 Amperes

100 Amperes

1200 Volts

50 Amperes

416 Watts

Control Sector

Supply Voltage Applied between (V
Input Voltage Applied between (UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage Applied between V
(UFO-V

UPC

, VFO-V

VPC

, WFO-V

WPC

, FO-VNC)

Fault Output Current (UFO, VFO, WFO, FO)I

, VP-V

, V

VP1-VVPC

VPC

, WP-V

, V

WP1-VWPC

, UN, VN, WN, Br-VNC)V

WPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts

20 mA

* T

Measure Point

C

12 14 16 18

10

34 5678 9 11

N

BP

12

U

13 15 17 19

T

C

63MM

W

V

2

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/1200 Volts

Electrical and Mechanical Characteristics, T

= 25°C unless otherwise specified

j

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

EC

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 100A, VD = 15V, V
VD = 15V, V

, Tj = 25°C, VD = 15V — — 1.0 mA

CES

, Tj = 125°C, VD = 15V — — 10 mA

CES

= 15V — 2.5 3.5 Volts

CIN

= 0V, IC = 100A, — 2.4 3.2 Volts

CIN

Pulsed, Tj = 25°C

= 15V, V

V

D

= 0V, IC = 100A, — 2.1 2.8 Volts

CIN

Pulsed, Tj = 125°C

0.5 1.0 2.5 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 600V, IC = 100A — 0.4 1.0 µS

Tj = 125°C, Inductive Load — 2.5 3.5 µS

— 0.7 1.2 µS

IGBT Brake Sector

Collector Cutoff Current I

FWDi Forward Voltage V
Collector-Emitter Saturation Voltage V

CES

FM

CE(sat)

VCE = V

VCE = V

CES

VD = 15V, V

Pulsed, Tj = 25°C

VD = 15V, V

Pulsed, Tj = 125°C

, Tj = 25°C, VD = 15V — — 1.0 mA

CES

, Tj = 125°C, VD = 15V — — 10 mA

IF = 50A — 2.5 3.5 Volts

= 0V, IC = 50A, — 2.65 3.30 Volts

CIN

= 0V, IC = 50A, — 2.60 3.25 Volts

CIN

Control Sector

Over Current Trip Level Inverter Part OC Tj = 25°C 228 345 — Amperes
(VD = 15V) Tj = 125°C 145 — — Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 75 — — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 340 — Amperes
Short Circuit Trip Level Brake Part — 144 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
(Lower Arm) OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UV
Circuit Current I

R

D

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current* I

Minimum Fault Output Pulse Width* t

*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.

CIN(on)
CIN(off)
FO(H)

I

FO(L)

FO

Applied between UP-V

WP-V

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

= 15V, VN1-V

CIN

= 15V, V

CIN

, UN, VN, WN, Br-V

WPC

VD = 15V, V
VD = 15V, V

NC

XP1-VXPC

, VP-V

UPC

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

VPC

NC

—6082mA
—1520mA

, 1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts

VD = 15V 1.0 1.8 — mS

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R
Inverter Part R

R

R
Junction to Case Thermal Resistance R
Brake Part R

R

R
Contact Thermal Resistance R

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(c-f)

Each IGBT — — 0.21 °C/Watt

Each FWDi — — 0.35 °C/Watt
Each IGBT* — — 0.13** °C/Watt
Each FWDi* — — 0.21** °C/Watt

Each IGBT — — 0.30 °C/Watt

Each FWDi — — 0.80 °C/Watt
Each IGBT* — — 0.22** °C/Watt
Each FWDi* — — 0.36** °C/Watt

Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied

*TC measured point is just under the chips.
**If you use this value, R

should be mesured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V
Control Supply Voltage*** V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak.

CC

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 800 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

Applied between UP-V

WP-V

WPC

, UN, VN, W

UP1-VUPC

, V

UPC

WP1-VWPC

, VP-V

VPC

N, Br-VNC

, 15 ± 1.5 Volts

,0 ~ 0.8 Volts

4.0 ~ VDVolts

Using Application Circuit 0 ~ 20 kHz

Input Signal ≥ 3.0 µS

4

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

0

1.0

2.0

3.0

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

COLLECTOR CURRENT, IC, (AMPERES)

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

0 12020 40

VD = 15V
V

CIN

= 0V

T

j

= 25oC

T

j

= 125oC

0.5

1.5

2.5

60 80 100

10

0

10

1

10

2

DIODE FORWARD CHARACTERISTICS

(TYPICAL)

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

DIODE CURRENT, -I

C

, (AMPERES)

0.5 1.0 1.5 2.0 3.02.5

T

j

= 25oC

T

j

= 125oC

0

VD = 15V

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on

, t

off

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

on

10

0

10

1

t

off

VCC = 600V
V

D

= 15V

T

j

= 25oC

T

j

= 125oC

10

1

10

2

10

3

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

c(on)

, t

c(off)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

c(on)

10

0

10

1

t

c(off)

t

c(off)

VCC = 600V
V

D

= 15V

T

j

= 25

o

C

T

j

= 125

o

C

10

1

10

2

10

3

10

-2

COLLECTOR CURRENT, -IC, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (µS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

10

-1

10

0

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

T

j

= 25oC

T

j

= 125oC

10

0

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

10

1

10

2

t

rr

Irr

0

0

40

60

80

100

CIRCUIT CURRENT VS.
CARRIER FREQUENCY

CARRIER FREQUENCY, fC, (kHz)

CCIRCUIT CURRENT, I

D

, (mA)

510152025

T

j

= 25

o

C

N-SIDE

P-SIDE

20

INDUCTIVE LOAD

10

1

10

2

10

3

10

-1

SWITCHING LOSS, E

SW

, (m)J/PULSE)

SWITCHING LOSS CHARACTERISTICS

(TYPICAL)

10

0

10

2

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

T

j

= 25oC

T

j

= 125oC

10

1

E

sw(on)

E

sw(off)

E

sw(on)

E

sw(off)

TIME, (s)

TRANSIENT IMPEDANCE, Z

th(j-c)

, (NORMALIZED VALUE)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

1

10

-1

10

0

10

1

10

0

10

-1

10

-2

10

-3

STANDARD VALUE
R

th(j-c)Q

= 0.21oC/W (IGBT)

R

th(j-c)F

= 0.35oC/W (FWDi)

SINGLE PULSE

10

-2

10

-3

INDUCTIVE LOAD

COLLECTOR CURRENT, IC, (AMPERES)

PM100RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/1200 Volts

Inverter Part

5

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD120
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/1200 Volts

Brake Part

COLLECTOR-EMITTER SATURATION

VOLTAGE (TYPICAL)

3.0

2.5

, (VOLTS)

2.0

CE(sat)

1.5

1.0

0.5

SATURATION VOLTAGE, V

0

100204060

COLLECTOR CURRENT, IC, (AMPERES)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

10

10

, (NORMALIZED VALUE)

th(j-c)

10

10

10

TRANSIENT IMPEDANCE, Z

(IGBT & FWDi BRAKE PART)

1

0

-1

-2

STANDARD VALUE

= 0.30oC/W (IGBT)

R

th(j-c)Q

= 0.80oC/W (FWDi)

R

th(j-c)F

SINGLE PULSE

-3

10

-2

-3

10

-1

10

TIME, (s)

VD = 15V

T
T

10

= 25oC

j

= 125oC

j

5030

0

COLLECTOR-EMITTER SATURATION

VOLTAGE (TYPICAL)

3.0

2.5

, (VOLTS)

2.0

CE(sat)

1.5

1.0

0.5

SATURATION VOLTAGE, V

0

IC = 50A

= 25oC

T

j

T

j

= 125oC

60

50

40

, (AMPERES)

C

30

20

10

COLLECTOR CURRENT, I

1201813 14 15 16 17

SUPPLY VOLTAGE, VD, (VOLTS)

DIODE FORWARD CHARACTERISTICS

2

10

, (AMPERES)

C

1

10

DIODE CURRENT, -I

0

1

10

10

0

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

(TYPICAL)

VD = 15V

T

= 25oC

j

= 125oC

T

j

0.5 1.0 1.5 2.0 2.5

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

= 0V

V

CIN

0

0 1.0

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

VD = 17V

2.00.5 1.5 2.5

15

13

3.0

6