C&H Technology PM100RSD060 User Manual

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PM100RSD060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A
B

R

AC

Q

BP

M

M

N

N

P

TC Measured Point

S

S

78 9 1161234 5

10 12

T

W (TYP)

U

W

V

J H H

E

Z

X (4 PLACES)

AB

S

13

15 17 19

1814 16

C

D

U

10.

1. V

3. U

5.

6.OVF

7.

8.

11.

P

W

UPC

12.

V

UF2.
VV4.

V
V
VWF9.

WP1

O

V

NC

P

13.

UP1

N1

V

14.
B

VPC

R

15.
U

N

16.
V

P

N

17.

VP1
WPC

N

W

18.
F

O

19.

O

Y (6 PLACES)

AA

AD

F G

K

L

K

V

N

N1

NC

R

O

F

B

Rfo

O

CC

IN

F

V

GND

I

S

OUT

GND

B

N

V

V

W

V

O

O

CC

IN

GND

GND

CC

IN

F

F

V

V

GND

I

S

OUT

GND

GND

TEMP

I

S

OUT

GND

TH

NWVUP

FO

WPC

WP1

N

U

O

CC

IN

F

V

I

S

OUT

VPC

W

WP

V

VFOV

Rfo

O

CC

IN

F

V

GND

GND

I

S

OUT

GND

GND

FO

UPC

UP1

VP1

U

UP

V

V

V

V

VP

Rfo

Rfo

O

O

CC

IN

CC

IN

F

F

V

V

GND

I

I

S

S

OUT

OUT

GND

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 2.91±0.02 74.0±0.5
E 2.62 66.44
F 1.28 32.6
G 1.24 31.6
H 1.02 26.0

J 0.94 24.0
K 0.87 +0.04/-0.02 22.0 +1.0/-0.5
L 0.84 21.2
M 0.79 20.0
N 0.69 17.5
P 0.02±0.01 0.5±0.3

Dimensions Inches Millimeters

Q 0.08±0.02 2.0±0.5
R 0.670 17.02
S 0.39 10.0

T 0.08 2.0
U 0.39 10.0
V 0.16 4.0

W 0.24 Rad. Rad. 6.0

X 0.217 Dia. M5.5
Y 0.197 M5

Z 0.2 Sq. Sq. 0.5

AA 0.10 2.54
AB 0.18 4.5
AC 0.13 3.22
AD 0.06 1.6

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
100 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

□ Low Loss Using 4th Generation

IGBT Chip

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100RSD060 is a 600V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 60

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100RSD060 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (T ypical) — 560 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

ISO

400 Volts

2500 Volts

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

CC

CC(surge)

C

600 Volts
100 Amperes
200 Amperes
400 Volts
500 Volts
328 Watts

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
FWDi Rated DC Reverse Voltage (TC = 25°C) V
FWDi Forward Current (TC = 25°C) I
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

R(DC)

F

C

600 Volts

30 Amperes
60 Amperes

600 Volts

30 Amperes

176 Watts

Control Sector

Supply Voltage Applied between (V
Input Voltage Applied between (UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage (Applied between FO and VC)V
Fault Output Current (UFO, VFO, WFO, FO)I

, VP-V

, V

VP1-VVPC

VPC

, WP-V

, V

WP1-VWPC

, UN- VN- WN-Br-VNC)V

WPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

2

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

EC

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

, Tj = 25°C, ——1.0 mA

CES

VD = 15V

VCE = V

, Tj = 125°C, ——10 mA

CES

VD = 15V

-IC = 100A, VD = 15V, V
VD = 15V, V

= 0V, IC = 100A, — 1.7 2.3 Volts

CIN

= 15V — 2.2 3.3 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 100A, — 1.7 2.3 Volts

CIN

Tj = 125°C

0.8 1.2 2.4 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 100A — 0.4 1.0 µS

Tj = 125°C — 2.4 3.3 µS

— 0.6 1.2 µS

IGBT Brake Sector

Collector Cutoff Current I

FWDi Forward Voltage V
Collector-Emitter Saturation Voltage V

CES

FM

CE(sat)

VCE = V

VCE = V

VD = 15V, V

VD = 15V, V

, Tj = 25°C, ——1.0 mA

CES

VD = 15V

, Tj = 125°C, ——10 mA

CES

VD = 15V

-IF = 30A — 2.5 3.5 Volts
= 0V, IC = 30A, — 1.8 2.5 Volts

CIN

Tj = 25°C

= 0V, IC = 30A, — 1.9 2.6 Volts

CIN

Tj = 125°C

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC Tj = -20°C ——520 Amperes
(VD = 15V) Tj = 25°C 264 311 430 Amperes

Tj = 125°C 158 ——Amperes
Over Current Trip Level Brake Part OC -20°C ≤ Tj ≤ 125°C, VD = 15V 39 53 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 360 — Amperes
Short Circuit Trip Level Brake Part — 79 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
(Lower Arm) OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UV
Circuit Current I

R

D

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current* I

Minimum Fault Output Pulse Width* t

*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.

CIN(on)
CIN(off)

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, W

VD = 15V — 10 — µS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

= 15V, VN1-V

CIN

= 15V, V

CIN

NC

XP1-VXPC

— 44 60 mA
— 13 18 mA

Applied between 1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts
VD = 15V, V
VD = 15V, V

N, Br-VNC

= 15V ——0.01 mA

CIN

= 15V — 10 15 mA

CIN

VD = 15V 1.0 1.8 — mS

4

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R
Inverter Part R

R

R
Junction to Case Thermal Resistance R
Brake Part R

R

R
Contact Thermal Resistance R

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(j-c)Q

th(j-c)F
th(j-c´)Q
th(j-c´)F

th(c-f)

Each IGBT ——0.38 °C/Watt

Each FWDi ——0.70 °C/Watt
Each IGBT* —— 0.23** °C/Watt
Each FWDi* —— 0.36** °C/Watt

Each IGBT ——0.71 °C/Watt

Each FWDi ——1.66 °C/Watt
Each IGBT* —— 0.45** °C/Watt
Each FWDi* —— 0.96** °C/Watt

Case to Fin Per Module, —— 0.027 °C/Watt

Thermal Grease Applied

*TC measured point is just under chip.
**If you use this value, R

should be measured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V
Control Supply Voltage*** V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

CC

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 400 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, U

N, VN, WN, Br-VNC

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

5

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSD060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

(INVERTER PART)

2.0

1.5

, (VOLTS)

CE(sat)

1.0

0.5

SATURATION VOLTAGE, V

0

0 20 10040 60 80

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V

= 15V

V

D

o

= 25

T

C

j

, (µs)

INDUCTIVE LOAD

c(off)

, t

c(on)

0

10

SWITCHING TIMES, t

-1

10

1

10

1

10

o

= 125

C

T

j

COLLECTOR CURRENT, IC, (AMPERES)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

2

t

c(off)

t

c(on)

t

c(off)

VD = 15V

= 0V

V

CIN

T

j

T

j

= 25oC

= 125oC

DIODE FORWARD CHARACTERISTICS

(INVERTER PART)

2

10

= 15V

V

D

Tj = 25oC

= 125oC

T

j

, (AMPERES)

C

1

10

DIODE CURRENT, -I

0

10

0 1.0 2.5

0.5 1.5 2.0

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

10

I

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

3

10

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

10

(IGBT & FWDi - BRAKE PART)

1

rr

t

rr

VCC = 300V

= 15V

V

D

INDUCTIVE LOAD

2

10

T

= 25oC

j

= 125oC

T

j

2

10

1

10

0

10

3

10

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

10

1

10

, (AMPERES)

rr

(mJ/PULSE)

SW

0

10

SWITCHING LOSS, E

REVERSE RECOVERY CURRENT, I

-1

10

1

10

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

off

t

on

VCC = 300V

= 15V

V

D

= 25

T

j

= 125

T

j

INDUCTIVE LOAD

1

COLLECTOR CURRENT, IC, (AMPERES)

2

10

SWITCHING LOSS CHARACTERISTICS

E

sw(off)

E

sw(on)

CONDITIONS:
HALF-BRIDGE INDUCTIVE LOAD
SWITCHING OPERATION

V

CC

V

GE

COLLECTOR CURRENT, IC, (AMPERES)

T

j

T

j

= 300V
= ±15V

= 25
= 125

10

o

C

o

C

2

o

C

o

C

3

10

3

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

STANDARD VALUE

10

R
R
SINGLE PULSE

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

6

= 0.38oC/W (IGBT)

th(j-c)Q

= 0.70oC/W (FWDi)

th(j-c)Q

-2

10

-1

10

TIME, (s)

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

STANDARD VALUE

10

-3

10

TRANSIENT IMPEDANCE, Z

0

10

10

1

10

= 0.71oC/W (IGBT)

R

th(j-c)Q

= 1.66oC/W (FWDi)

R

th(j-c)Q

SINGLE PULSE

-3

10

-2

-1

10

TIME, (s)

0

10

1

10