C&H Technology PM100RSA060 User Manual

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PM100RSA060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

G H

R

AD

BP

M

M

N

AG

S

AG

AE

N

V

N

R

NC

O

F

B

CC

O

F

IN

V

IN

SIGND GND

SIGND GND

OUT

B

B

U

U

AB

78 91011 13 151234 56

12 14 16 18

AD (15 TYP.)

Z - DIA. (4 TYP.)

AA - THD (6 TYP.)

U

K J J

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

AF

NVNI

VVW

CC

O

CC

O

F

F

V

IN

V

TEMP

SIGND GND

OUT

OUT

AB

U

17 19

VW

W

Q

U

P

N

U

CC

O

F

V

IN

SIGND GND

OUT

Y (4 TYP.)

P

UPC

1.

11.

V

W

WPI

O

UF

2.

12.

V

NC

P

3.

13.

V

UPI
VPC

P
VPI
WPC

UPI

V

CC

V

OUT

NI

V

14.

R

B

15.

O

N

16.UU

N

17.

N

18.

W

19.

F

O

O

T

AC

PUVWN

4.

V
V

E

F

W

X

X

L

FO

WPI

WPC

V

W

WP

CC

O

F

V

IN

SIGND GND

OUT

5.

C

VPC

VFOV

VP

IN

6.

7.

8.

9.

10.

VPI

UPC

V

V

V

CC

O

F

V

SIGND GND

OUT

VF
VV
V
V
WF

UFOUP

FOIN

SIGND GND

Intellimod™ Module

Three Phase + Brake
IGBT Inverter Output
100 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode

power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33±0.04 110.0±1.0
B 3.74±0.02 95.0±0.5
C 3.50±0.04 89.0±1.0
D 3.27 83.0
E 2.91±0.02 74.0±0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6

J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0.0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98
R 0.670 17.02

Dimensions Inches Millimeters

S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.32 8.0

W 0.30 7.5

X 0.24 6.0
Y 0.24 Rad. Rad. 6.0

Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5

□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100RSA060 is a 600V,
100 Ampere Intellimod™Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 60

CES

563

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100RSA060 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (Typical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

400 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (V

UP1-VUPC

Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage V
Fault Output Current I

, V

VP1-VVPC

, V

WP1-VWPC

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts
20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P

= 15V) V

CIN

CC(surge)

Brake Sector

Collector-Emitter Voltage V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V

CC(surge)

CES

C

CP

CC

C

CES

C

CP

CC

C

F

R(DC)

600 Volts
100 Amperes
200 Amperes
450 Volts
500 Volts
403 Watts

600 Volts

30 Amperes

60 Amperes
450 Volts
500 Volts
208 Watts

30 Amperes
600 Volts

564

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 158 240 — Amperes
Over Current Trip Level Brake Part 39 53 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 360 — Amperes
Short Circuit Trip Level Brake Part — 79 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 111 118 125 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V

Circuit Current I

D

D

Applied between V

V

VP1-VVPC

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

UP, VP, WP, UN, VN, WN, B

VD = 15V — 10 — mS

Reset Level — 100 — °C

Reset Level — 12.5 — Volts

, 13.5 15 16.5 Volts

, VN1-V

NC

NC

XP1-VXPC

—4460mA
—1318mA

, V

WP1-VWPC

= 15V, VN1-V

CIN

= 15V, V

CIN

UP1-VUPC

Applied between 1.2 1.5 1.8 Volts

r

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz

VD = 15V, VFO = 15V — — 0.01 mA

VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

565

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

FM

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 100A, VD = 15V, V
VD = 15V, I

VD = 15V, V

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C——10mA

CES

= 5V — 2.2 3.3 Volts

CIN

= 0V, IC = 100A — 1.8 2.7 Volts

CIN

= 0V, IC = 100A, — 1.75 2.63 Volts

CIN

Tj = 125°C

0.4 0.8 2.0 µS

VD = 15V, V

= 0 ~15V — 0.15 0.3 µS

CIN

VCC = 300V, IC = 100A — 0.4 1.0 µS

Tj = 125°C — 2.0 2.9 µS

— 0.6 1.2 µS

Brake Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Collector Cutoff Current I

CE(sat)

FM

CES

VD = 15V, V

= 0V, IC = 100A, — 2.7 3.5 Volts

CIN

Tj = 25°C

VD = 15V, V

= 0V, IC = 100A, — 3.1 4.0 Volts

CIN

Tj = 125°C

-IC = 30A, VD = 15V, V
VCE = V

VCE = V

, Tj = 25°C——1mA

CES

, Tj = 125°C——10mA

CES

= 5V — 1.7 2.7 Volts

CIN

566

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R
R
R

Contact Thermal Resistance R

th(j-c)Q

th(j-c)D
th(c-f)Q
th(c-f)D

th(c-f)

Each Inverter IGBT — — 0.31 °C/Watt

Each Inverter FWDi — — 0.7 °C/Watt

Each Brake IGBT — — 0.6 °C/Watt

Each Brake FWDi — — 1.5 °C/Watt

Case to Fin Per Module, — — 0.027 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 400 Volts
Applied between V

VN1-VNC, V

VP1-VVPC

UP1-VUPC

, V

, 15 ± 1.5 Volts

WP1-VWPC

Applied between 0 ~ 0.8 Volts

UP, VP, WP, UN, VN, WN, B

r

4.0 ~ VDVolts

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 2.5 µS

567

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Inverter Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

VD = 15V

= 0V

V

CIN

2.5

, (VOLTS)

2.0

CE(sat)

T

= 25oC

j

T

= 125oC

j

1.5

1.0

0.5

SATURATION VOLTAGE V

0

0 20 12040 60 100

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V
V

= 15V

D

T

= 25oC

j

T

= 125oC

j

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

2

10

, (AMPERES)

F

1

10

t

off

t

on

0

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

VD = 15V

T

= 25oC

j

= 125oC

T

j

1

10

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

IC = 100A

= 0V

V

CIN

2.5

T

T

= 25oC

j

T

= 125oC

j

2.0

, (VOLTS)

1.5

CE(sat)

V

1.0

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE

120

100

80

, (AMPERES)

C

60

40

20

COLLECTOR CURRENT, I

0

80

2

10

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

0

10

VCC = 300V
V

= 15V

D

o

= 25

T

C

j

o

= 125

C

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

10

120

T

j

-1

t

c(off)

t

c(on)

-2
0

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

= 25

T

C

j

1

10

100

80

60

10

, (mS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

2

10

140

120

100

80

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC
V

= 0V

CIN

0

0 1.0

0.5 1.5

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

VCC = 300V

= 15V

V

D

T

= 25oC

j

= 125oC

T

j

I

rr

t

rr

0

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

TEMPERATURE (TYPICAL)

= 15V

V

D

1

10

VD = 17V

15

13

2.0

2

10

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

2

10

DIODE FORWARD CURRENT, I

0

10

568

0 0.5 1.0

DIODE FORWARD VOLTAGE, VF , (VOLTS)

1.5 2.5 2.0

40

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

12014161820

SUPPLY VOLTAGE, VD, (VOLTS)

60

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Inverter Part

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

140

= 15V

V

D

120

100

80

60

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

= 1.5oC/W

0

10

1

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

15

UV
UV

14

r

13

, (VOLTS)

r

, UV

t

12

UV

UV TRIP-RESET LEVEL,

11

00

-50 1500 50 100

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(IGBT)

10

TIME, (s)

-1

th(j-c)Q

= 0.6oC/W

0

10

1

10

569

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output

100 Amperes/600 Volts

Brake Part

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

2.5

, (VOLTS)

2.0

CE(sat)

1.5

1.0

0.5

SATURATION VOLTAGE V

0

03010 20

51525

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

2

10

VD = 15V

, (AMPERES)

F

1

10

DIODE FORWARD CURRENT, I

0

10

T

= 25

j

= 125oC

T

j

o

C

0 0.4 0.8

DIODE FORWARD VOLTAGE, VF, (VOLTS)

VD = 15V

= 0V

V

CIN

= 25oC

T

j

= 125

T

j

1.2 2.0 1.6

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3.0

40

2.5
30

2.0

1.5

, (VOLTS)

CE(sat)

V

1.0

0.5

o

C

COLLECTOR-EMITTER SATURATION VOLTAGE

0

IC = 30A
V

= 0V

CIN

= 25oC

T

j

= 125oC

T

j

, (AMPERES)

C

20

10

COLLECTOR CURRENT, I

01214161820

SUPPLY VOLTAGE, VD, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(IGBT)

10

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

= 0.31oC/W

th(j-c)Q

-2

10

-1

10

TIME, (s)

0

10

1

10

-3

10

TRANSIENT IMPEDANCE, Z

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

= 0V

V

CIN

VD = 17V

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

0

SINGLE PULSE
STANDARD VALUE = R

-3

10

(FWDi)

th(j-c)D

-2

10

-1

10

TIME, (s)

15

13

3

= 0.70oC/W

0

10

4

1

10

570