C&H Technology PM100RLA060 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

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Fax [phone]

1-800-274-4284

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Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

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PM100RLA060

19 FO

17 VN

14 VN1

11 WP

8 VVP1

2 U

FO

6 V

FO

5 VVPC

3 UP

7 VP

9 VWPC

10 WFO

12 VWP1

1 VUPC

4 VUP1

16 UN

15 Br

18

WN

13 V

NC

TERMINAL

CODE

AD

Q

V

Y

Y

W

P A

DE

GF

L

H J

JMJ

K

K

K

K

R U U U

T

S

N

B

AA

C

Z

X

AB
(6 PLACES)

AC
(2 PLACES)

AE AF

AG

(2 PLACES)

N

P

B U V W

1 5 9 1

9

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

PU

Br

VWNB

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

U

N

F

O

V

NC

W

N

VN1V

N

V

WPC

W

P

W

FO

V

WP1

V

VPC

V

P

V

FO

V

VP1

V

UPC

U

P

U

FO

V

UP1

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

Dimensions Inches Millimeters

S 0.46 11.75
T 0.59 15.0
U 0.91 23.0
V 0.57 14.5
W 1.26 32.0
X 1.22 31.0
Y 0.69 17.5
Z 1.14 29.0
AA 0.51 13.0
AB M5 Metric M5
AC 0.22 Dia. Dia. 5.5
AD 0.28 7.0
AE 0.08 2.0
AF 0.02 Sq. Sq. 0.5
AG 0.10 Dia. Dia. 2.5

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 2.17 55.0
C 0.63 16.0
D 4.17 106.0
E 0.28 7.0
F 0.78 19.75
G 2.62 66.5
H 0.13 3.25
J 0.63 16.0
K 0.08 2.0
L 0.10 2.5
M 2.81 71.5
N 0.20 5.0
P 0.43 11.0
Q 0.42 10.75
R 0.87 22.0

Intellimod™ L-Series

Three Phase
IGBT Inverter + Brake
100 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit
£ Protection Logic

– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100RLA060 is a 600V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 100 60

CES

1

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RLA060
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

100 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100RLA060 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Mounting Torque, M5 Mounting Screws — 31 in-lb

Mounting Torque, M5 Main Terminal Screws — 31 in-lb

Module Weight (Typical) — 380 Grams

Supply Voltage, Surge (Applied between P - N) V

Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V

CC(surge)

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C

550 Volts

400 Volts

2500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) ±IC 100 Amperes

Peak Collector Current (TC = 25°C) ±ICP 200 Amperes

Collector Dissipation (TC = 25°C) PC 356 Watts

= 15V) V

CIN

600 Volts

CES

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) ±IC 50 Amperes

Peak Collector Current (TC = 25°C) ±ICP 100 Amperes

Collector Dissipation (TC = 25°C) PC 228 Watts

Diode Rated DC Reverse Voltage (TC = 25°C) V

Diode Forward Current IF 50 Amperes

= 15V) V

CIN

600 Volts

CES

600 Volts

R(DC)

Control Sector

Supply Voltage (Applied between V

UP1-VUPC

Input Voltage (Applied between UP-V

Fault Output Supply Voltage VFO 20 Volts

(Applied between UFO-V

UPC

, VFO-V

VPC

Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA

UPC

, V

, VP-V

, WFO-V

VP1-VVPC

, WP-V

VPC

, FO-VNC)

WPC

, V

WP1-VWPC

, UN- VN- WN-Br-VNC) V

WPC

, VN1-VNC) VD 20 Volts

20 Volts

CIN

2

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

TOP VIEW

T

C

MEASUREMENT

POINT

Y

BOTTOM VIEW

X

PM100RLA060
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

VCE = V

Diode Forward Voltage VEC -IC = 100A, V

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

Inductive Load Switching Times ton 0.5 1.0 2.4 µs

trr VD = 15V, V

t

t

t

VCE = V

CES

VD = 15V, V

CE(sat)

VCC = 300V, IC = 100A — 0.4 1.0 µs

C(on)

Tj = 125°C — 1.2 2.5 µs

off

— 0.5 1.0 µs

C(off)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

CES

= 15V, VD = 15V — 2.2 3.3 Volts

CIN

= 0V, IC = 100A, — 1.6 2.1 Volts

CIN

= 0V, IC = 100A, — 1.5 2.0 Volts

CIN

= 0 ⇔ 15V — 0.2 0.4 µs

CIN

IGBT Brake Sector

Collector-Emitter Cutoff Current I

VCE = V

Diode Forward Voltage VFM IF = 50A — 2.2 3.3 Volts

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

Note 2: TC (Under the Chip) Measurement Point

VCE = V

CES

VD = 15V, V

CE(sat)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

CES

= 0V, IC = 50A, — 1.6 2.1 Volts

CIN

= 0V, IC = 50A, — 1.5 2.0 Volts

CIN

Note 1:TC (Base Plate) Measurement Point

Arm UP VP WP UN VN WN Br

Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi

X 28.3 28.0 65.0 65.2 87.0 87.2 39.3 39.5 54.0 53.7 76.0 75.7 17.5 18.7

Y -8.5 1.7 -8.5 1.7 -8.5 1.7 6.5 -5.2 6.5 -5.2 6.5 -5.2 -10.4 4.0

3

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100RLA060
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Short Circuit Trip Level SC Inverter Part 200 — — Amperes

(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 100 — — Amperes

Short Circuit Current Delay Time t

Over Temperature Protection OT Trip Level 135 145 155 °C

(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C

Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts

Circuit Current ID VD = 15V, V

VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Fault Output Current* I

I

Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms

*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it.

VD = 15V — 0.2 — µs

off(SC)

= 15V, VN1-VNC — 20 30 mA

CIN

Applied between UP-V

th(on)

VP-V

th(off)

VD = 15V, V

FO(H)

VD = 15V, V

FO(L)

VPC

, WP-V

= 15V, V

CIN

WPC

XP1-VXPC

UPC

, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

— 5 10 mA

, 1.2 1.5 1.8 Volts

Thermal Characteristics, Tj = 25°C unless otherwise specified

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

R

R

R

R

R

R

Contact Thermal Resistance R

Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.35 °C/Watt

th(j-c)Q

Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.56 °C/Watt

th(j-c)D

Brake IGBT (Per 1/6 Module) (Note 1) — — 0.55 °C/Watt

th(j-c)Q

Brake FWDi (Per 1/6 Module) (Note 1) — — 0.92 °C/Watt

th(j-c)D

Inverter IGBT (Per 1/6 Module) (Note 2) — — 0.27 °C/Watt

th(j-c)Q

Inverter FWDi (Per 1/6 Module) (Note 2) — — 0.43 °C/Watt

th(j-c)D

Brake IGBT (Per 1/6 Module) (Note 2) — — 0.42 °C/Watt

th(j-c)Q

Brake FWDi (Per 1/6 Module) (Note 2) — — 0.71 °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.038 °C/Watt

th(c-f)

Thermal Grease Applied (Note 1)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤400 Volts

Control Supply Voltage** VD Applied between V

V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-through Blocking Time t

** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

Applied between UP-V

CIN(on)

VP-V

CIN(off)

— ≤20 kHz

PWM

Input Signal ≥2.0 µs

DEAD

VP1-VVPC

VPC

, V

WP1-VWPC, VN1-VNC

, WP-V

, UN- VN- WN-Br-VNC ≥9.0 Volts

WPC

UP1-VUPC

, 15.0 ± 1.5 Volts

, ≤0.8 Volts

UPC

4

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

VCC = 300V
VD = 15V
INDUCTIVE LOAD

Tj = 25°C
Tj = 125°C

VCC = 300V
VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 300V
VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 300V
VD = 15V
INDUCTIVE LOAD

Tj = 25°C
Tj = 125°C

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (µs)

10

2

10

0

10

1

10

1

10

0

10

2

10

0

10

0

10

1

10

-1

10

-2

10

2

EMITTER CURRENT, IE, (AMPERES)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(on)

, (mJ/PULSE)

10

1

10

0

10

0

10

1

10

-1

10

-2

10

2

10

1

10

0

10

0

10

1

10

-1

10

-2

10

2

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(off)

, (mJ/PULSE)

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

EMITTER CURRENT, I

E

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 2.0 2.51.51.00.5

10

2

10

1

10

0

VD = 15V

Tj = 25°C
Tj = 125°C

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE,

V

CE(sat)

, (VOLTS

)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 40 1008060

VD = 15V

Tj = 25°C
Tj = 125°C

20

2.0

1.5

1.0

0.5

0

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE,

V

CE(sat)

, (VOLTS

)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

12 16 1817

IC = 100A

Tj = 25°C
Tj = 125°C

151413

2.0

1.5

1.0

0.5

0

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)

0 0.5 1.0 1.5 2.0

60

20

0

VD = 17V

15

13

Tj = 25

o

C

40

120

80

100

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

on

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL

- INVERTER PART)

10

0

10

1

VCC = 300V
VD = 15V

T

j

= 25

o

C

T

j

= 125

o

C

INDUCTIVE LOAD

PM100RLA060
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

100 Amperes/600 Volts

5

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-3

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
TC = 25°C
Per Unit Base =
R

th(j-c)

=

0.35°C/W
(IGBT)
R

th(j-c)

=

0.56°C/W
(FWDi)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

TIME, (s)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT & FWDi - BRAKE PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-3

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
TC = 25°C
Per Unit Base =
R

th(j-c)

=

0.55°C/W
(IGBT)
R

th(j-c)

=

0.92°C/W
(FWDi)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

c(on)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

VCC = 300V
VD = 15V

Tj = 25oC
T

j

= 125oC

INDUCTIVE LOAD

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

c(off)

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL

- INVERTER PART)

10

0

10

1

VCC = 300V
VD = 15V

T

j

= 25

o

C

T

j

= 125

o

C

INDUCTIVE LOAD

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIMES, t

off

, (µs)

SWITCHING TIME VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

VCC = 300V
VD = 15V

Tj = 25oC
T

j

= 125oC

INDUCTIVE LOAD

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE,

V

CE(sat)

, (VOLTS

)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 4040 50

VD = 15V

Tj = 25°C
Tj = 125°C

302010

2.0

1.5

1.0

0.5

0

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

OUTPUT CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 0.5 1.0 1.5 2.0

0

VD = 17V

15

13

Tj = 25

o

C

10

60

30

40

50

20

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

12 16 1817151413

2.0

1.5

1.0

0.5

0

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

EMITTER CURRENT, I

E

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 2.0 2.51.51.00.5

10

2

10

1

10

-1

10

0

IC = 50A

Tj = 25°C
Tj = 125°C

VD = 15V

Tj = 25°C
Tj = 125°C

PM100RLA060
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

100 Amperes/600 Volts

6