C&H Technology PM100DSA120 User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com

PM100DSA120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

C

Q - DIA.
(2 TYP.)

E

F

R - M5 THD.
(3 TYP.)

VP1

FPO
SPR
CP1
VPC

VN1

FNO
SNR
CN1
VNC

B

L

C2E1 E2 C1

FO
SR
IN

FO
SR
IN

VCC

GND

VCC

GND

TEMP
OUT1
OUT2
SENS
SINK

TEMP
OUT1
OUT2
SENS
SINK

GGG

U

1

N

21345

2345

P

H

S

S

S

S

M

T - DIA.
(4 TYP.)

D

P

0.64 MM SQ. PIN
(10 TYP.)

K

N

C1

C2E1

E2

N SIDE P SIDE

VN1

1.
SNR

2.
CN1

3.
VNC

4.
FNO

5.

VP1

1.
SPR

2.
CP1

3.
VPC

4.
FPO

5.

J

Intellimod™ Module

Single Phase
IGBT Inverter Output
100 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.33 110.0
B 3.66±0.010 93.0±0.25
C 1.77 45.0
D 1.34 34.0
E 1.14 +0.04/-0.02 29.0 +1/-0.5
F 1.02 26.0
G 0.98 25.0
H 0.702 17.84

J 0.55 14.0

K 0.51 13.0

Dimensions Inches Millimeters

L 0.47 12.0
M 0.33 8.5
N 0.28 7.0
P 0.230 5.84
Q 0.22 Dia. Dia. 5.5
R M5 Metric M5
S 0.100 2.54

T 0.08 Dia. Dia. 2.0
U 0.08 2.0

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100DSA120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 120

CES

647

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

100 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100DSA120 Units

Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (T ypical) — 340 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

CC(prot.)

RMS

800 Volts

2500 Volts

Control Sector

Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
Input Voltage Applied between (CP1-VPC, CN1-VNC)V

D

CIN

Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)VFO20 Volts
Fault Output Current I

FO

20 Volts
10 Volts

20 mA

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between C1 - E2) V
Supply Voltage, Surge (Applied between C1 - E2) V
Collector Dissipation P

= 5V) V

CIN

CC(surge)

CES

C

CP

CC

C

1200 Volts

100 Amperes
200 Amperes
900 Volts

1000 Volts

595 Watts

648

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

100 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 145 230 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 200 340 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 100 110 120 °C

OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

UV

R

Supply Voltage V
Circuit Current I

D

D

Applied between VP1-VPC, VN1-V

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I

Minimum Fault Output Pulse Width t
SXR T erminal Output Voltage V

CIN(on)
CIN(off)

PWM

FO(H)

I

FO(L)

FO

SXR

Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts

VD = 15V — 5 — µS

Reset Level 85 95 105 °C

Reset Level — 12.5 — Volts

13.5 15 16.5 V olts

NC

= 5V, VN1-V

CIN

= 5V, V

CIN

NC

XP1-VXPC

—1926mA
—1926mA

Applied between 1.2 1.5 1.8 Volts

CP1-VPC, CN1-V

NC

1.7 2.0 2.3 Volts

3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

649

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

100 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

t

t

CEX

FM

CE(sat)

on

t

rr

C(on)

t

off

C(off)

VCE = V

VCE = V

-IC = 100A, VD = 15V, V
VD = 15V, V

VD = 15V, V

, Tj = 25°C——1mA

CEX

, Tj = 125°C——10mA

CEX

= 5V — 2.5 3.5 Volts

CIN

= 0V, IC = 100A — 2.3 3.2 Volts

CIN

= 0V, IC = 100A, — 2.1 2.9 Volts

CIN

Tj = 125°C

0.5 1.4 2.5 µS

VD = 15V, V

= 0 ~ 5V — 0.2 0.4 µS

CIN

VCC = 600V, IC = 100A — 0.4 1.0 µS

Tj = 125°C — 2.5 3.5 µS

— 0.6 1.1 µS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

Contact Thermal Resistance R

th(j-c)Q

R

th(j-c)D

th(c-f)

Each IGBT — — 0.21 °C/Watt
Each FWDi — — 0.35 °C/Watt

Case to Fin Per Module, — — 0.060 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

CC

V

D
CIN(on)
CIN(off)

PWM

DEAD

Applied across C1-E2 Terminals 0 ~ 800 Volts

Applied between VP1-VPC, VN1-V

NC

15 ± 1.5 Volts

Applied between 0 ~ 0.8 Volts

CP1-VPC, CN1-V

NC

4.0 ~ V

SXR

Using Application Circuit 5 ~ 20 kHz

Input Signal ≥ 3.5 µS

Volts

650

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

100 Amperes/1200 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3

VD = 15V
V

= 0V

CIN

= 25oC

T

j

T

= 125oC

, (VOLTS)

2

CE(sat)

j

1

SATURATION VOLTAGE V

0

0 12040 80

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

DIODE FORWARD CHARACTERISTICS

2

10

= 15V

V

D

Tj = 25oC
T

= 125oC

j

, (AMPERES)

F

1

10

10

t

off

t

on

VCC = 600V
V

2

= 15V

D

T

= 25oC

j

T

= 125oC

j

COLLECTOR-EMITTER SATURATION

VOLTAGE CHARACTERISTICS (TYPICAL)

3

120

100

2

, (VOLTS)

CE(sat)

V

1

COLLECTOR-EMITTER SATURATION VOLTAGE

0

12 14 16 18 20

0

SUPPLY VOLTAGE, VD, (VOLTS)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V
V

= 15V

D

o

= 25

T

C

j

o

C

= 125

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

10

3

10

120

T

j

0

-1
1

10

COLLECTOR CURRENT, IC, (AMPERES)

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

o

= 25

T

C

j

VD = 15V
V

= 0V

CIN

T

= 25oC

j

T

= 125oC

j

t

c(off)

t

c(on)

2

10

3

10

110

100

90

80

, (AMPERES)

C

60

40

20

COLLECTOR CURRENT, I

10

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

120

110

100

90

OUTPUT CHARACTERISTICS

(TYPICAL)

Tj = 25oC

= 0V

V

CIN

VD = 17V

13

0

012

COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

Irr

trr

VCC = 600V
V

= 15V

D

T

= 25oC

j

T

= 125oC

j

1

10

EMITTER CURRENT, IE, (AMPERES)

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY (TYPICAL)

2

10

15

3

2

10

, (AMPERES)

rr

1

10

REVERSE RECOVERY CURRENT, I

0

10

3

10

DIODE FORWARD CURRENT, -I

0

10

001.0 2.5

0.5 1.5 2.0

DIODE FORWARD VOLTAGE, VF, (VOLTS)

80

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

12 14 16 18 20

SUPPLY VOLTAGE, VD, (VOLTS)

80

OVER CURRENT TRIP LEVEL % (NORMALIZED)

0

0 50 100 150-50

JUNCTION TEMPERATURE, Tj, (oC)

V

= 15V

D

651

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100DSA120
Intellimod™ Module
Single Phase IGBT Inverter Output

100 Amperes/1200 Volts

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

120

= 15V

V

D

100

80

60

40

FAULT OUTPUT PULSE WIDTH % (NORMALIZED)

00

-50 0 50 100 150

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

(FWDi)

= 0.35oC/W

th(j-c)D

-2

10

-1

10

TIME, (s)

0

10

1

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

15

UV

t

UV

14

r

13

, (VOLTS)

r

, UV

t

12

UV

UV TRIP-RESET LEVEL,

11

-50 150050100

JUNCTION TEMPERATURE, Tj, (oC)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

1

10

0

10

, (NORMALIZED VALUE)

-1

th(j-c)

10

-2

10

SINGLE PULSE
STANDARD VALUE = R

-3

10

TRANSIENT IMPEDANCE, Z

10

-2

-3

10

(IGBT)

10

TIME, (s)

-1

th(j-c)Q

= 0.21oC/W

0

10

1

10

652