C&H Technology PM100CSD120 User Manual

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Suite 108
Minnetonka, MN 55345

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Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

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PM100CSD120

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A

G

O

F

I

S

CC

V

TEMP

OUT

12

U

3

4 5678 9 11

B

W

W

W

13 15 17 19

10

12 14 16 18

AE (15 TYP.)

W

W

V

M M S

D

2.54 MM DIA. (2 TYP.)

0.5 MM SQ. PIN
(19 TYP.)

WPC

N

V

WP

U

CC

O

IN

V

IN

F

I

S

OUT

GND GND

GND GND

R

Y

AC

Z

FO

VPC

WPI

VFOV

V

VP

W

O

CC

O

IN

V

F

F

I

I

S

S

OUT

GND GND

Y

Z

UPC

1.

V

11.

W

P

O

UF

2.

V

3.

4.

5.

6.

7.

E

F

C

8.

9.

10.

Z

Y

AD

U

X

VPI

V

CC

V

OUT

K

L

N

UPI

UPC

V

V

UFOUP

CC

V

FOIN

I

S

OUT

GND GND

PUVWNNC

V

12.

WPI

V

13.

NC

P
UPI

V

V

14.

NI

15.

V

VPC

NC

N

O

VF

16.UU

VV

17.

P

N
VPI
WPC

N

W

18.
F

O

19.

O

V
V
WF

AA - DIA.
(4 TYP.)

Q

Q

AB - THD

J

(6 TYP.)

P

H

Y

AC

T

N

BP

AH

AH

Z

AF

NC

O

NC

F

GND GND

AG

N

N

NI

VVW

V

CC

O

IN

V

IN

F

I

S

OUT

GND GND

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D 4.27 108.5
E 3.76±0.02 95.5±0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68

J 1.54 39.0
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82

Dimensions Inches Millimeters

S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0

W 0.39 10.0

X 0.16 4.0
Y 0.285 7.25

Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AB Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5

Intellimod™ Module

Three Phase
IGBT Inverter Output
100 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
–Over Current
–Over Temperature
– Under Voltage

□ Low Loss Using 4th Generation

IGBT Chip

Applications:

□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100CSD120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 120

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CSD120
Intellimod™ Module
Three Phase IGBT Inverter Output

100 Amperes/1200 Volts

Absolute Maximum Ratings, T

= 25°C unless otherwise specified

j

Characteristics Symbol PM100CSD120 Units

Power Device Junction Temperature T
Storage T emperature T
Case Operating Temperature* T

j

stg

C

-20 to 150 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°CV

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

ISO

800 Volts

2500 Volts

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C) P

= 15V) V

CIN

CES

C

CP

CC

CC(surge)

C

1200 Volts

100 Amperes
200 Amperes
800 Volts

1000 Volts

595 Watts

Control Sector

Supply Voltage Applied between (V
Input Voltage Applied between (UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage (Applied between UFO-V
VFO-V

VPC

, WFO-V

WPC

, FO-VNC)

Fault Output Current (UFO, VFO, WFO, FO)I

Electrical and Mechanical Characteristics, T

Characteristics Symbol Test Conditions Min. Typ. Max. Units

, VP-V

, V

VP1-VVPC

VPC

, V

WP1-VWPC

, WP-V

UPC

, UN- VN- WN-VNC)V

WPC

,V

= 25°C unless otherwise specified

j

, VN1-VNC)V

D

CIN

FO

FO

20 Volts
20 Volts
20 Volts

20 mA

IGBT Inverter Sector

Collector Cutoff Current I

Diode Forward Voltage V
Collector-Emitter V

CES

EC

CE(sat)

Saturation Voltage VD = 15V, V
Inductive Load t
Switching Times t

* T

Measure Point

C

on

t

C(on)

t

off

t

C(off)

rr

VCE = V

VCE = V

VD = 15V, V

2

, Tj = 25°C, VD = 15V, V

CES

, Tj = 125°C, VD = 15V, V

CES

-IC = 100A, VD = 15V, V
= 0V, IC = 100A, Pulsed, Tj = 25°C—2.4 3.2 Volts

CIN

= 0V, IC = 100A, Pulsed, Tj = 125°C—2.1 2.8 Volts

CIN

CIN

= 15V — — 1.0 mA

CIN

= 15V — — 10 mA

CIN

= 15V — 2.5 3.5 Volts

0.5 1.0 2.5 µS

VD = 15V, V

= 0 ~ 15V — 0.15 0.3 µS

CIN

VCC = 600V, IC = 100A — 0.4 1.0 µS

Tj = 125°C, Inductive Load — 2.5 3.5 µS

— 0.7 1.2 µS

10

12 14 16 18

12

N

BP

34 5678 9 11

U

1315 17 19

T

C

63MM

W

V

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CSD120
Intellimod™ Module
Three Phase IGBT Inverter Output

100 Amperes/1200 Volts

Electrical and Mechanical Characteristics, T

= 25°C unless otherwise specified

j

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Over Current Trip Level OC Tj = 25°C 228 345 — Amperes
(VD = 15V) Tj = 125°C 145 — — Amperes
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 340 — Amperes
Over Current Delay Time t

off(OC)

VD = 15V — 10 — µS
Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C
(Lower Arm) OT

R

Reset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UV
Circuit Current I

R

D

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current* I

Minimum Fault Output Pulse Width* t

*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.

CIN(on)
CIN(off)

FO(H)

I

FO(L)

FO

Applied between UP-V

WP-V

Reset Level — 12.5 — Volts

CIN

= 15V, V

CIN

, UN, VN, WN-V

WPC

VD = 15V, V
VD = 15V, V

= 15V, VN1-V

UPC

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

NC

XP1-VXPC

, VP-V

VPC

NC

—4562mA
—1520mA

, 1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts

VD = 15V 1.0 1.8 — mS

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

R

Contact Thermal Resistance R

th(j-c)Q

R

th(j-c)F

th(j-c´)Q

th(j-c´)F

th(c-f)

Each IGBT — — 0.21 °C/Watt

Each FWDi — — 0.35 °C/Watt
Each IGBT** — — 0.13†°C/Watt
Each FWDi** — — 0.21†°C/Watt

Case to Fin Per Module, — — 0.018 °C/Watt

Thermal Grease Applied

** TC measured point is just under chip.
† If you use this value, R

should be measured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V
Control Supply Voltage*** V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

CC

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals 0 ~ 800 Volts

Applied between V

VN1-VNC, V

VP1-VVPC

Applied between UP-V

WP-V

WPC

, U

N, VN, WN-VNC

UP1-VUPC

, V

UPC

, 15 ± 1.5 Volts

WP1-VWPC

, VP-V

,0 ~ 0.8 Volts

VPC

4.0 ~ VDVolts

Using Application Circuit 0 ~ 20 kHz

Input Signal ≥ 3.0 µS

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CSD120
Intellimod™ Module
Three Phase IGBT Inverter Output

100 Amperes/1200 Volts

SATURATION VOLTAGE

CHARACTERISTICS (TYPICAL)

3.0

VD = 15V

= 0V

V

CIN

2.5

, (VOLTS)

2.0

CE(sat)

= 25oC

T

j

= 125

T

j

1.5

1.0

0.5

SATURATION VOLTAGE, V

0

0 12020 40

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 600V

= 15V

V

D

= 25

T

j

= 125

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

10

10

10

, (NORMALIZED VALUE)

th(j-c)

10

T

j

INDUCTIVE LOAD

0

-1
1

10

COLLECTOR CURRENT, IC, (AMPERES)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

1

0

-1

o

C

60 80 100

SWITCHING TIME VS.

o

C

o

C

t

c(off)

t

c(on)

t

c(off)

2

10

DIODE FORWARD CHARACTERISTICS

2

10

, (AMPERES)

C

1

10

DIODE CURRENT, -I

0

10

10

, (µS)

rr

10

REVERSE RECOVERY TIME, t

10

3

10

0.5 1.0 1.5 2.0 3.02.5

0

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

-1

-2
1

10

COLLECTOR CURRENT, -IC, (AMPERES)

100

= 25

T

j

(TYPICAL)

VD = 15V

Irr

trr

VCC = 600V
V

D

INDUCTIVE LOAD

2

10

CIRCUIT CURRENT VS.
CARRIER FREQUENCY

o

C

= 15V

T
T

Tj = 25oC

= 125oC

T

j

= 25

j

= 125oC

j

N-SIDE

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

10

2

10

10

o

C

10

3

10

2

10

, (AMPERES)

rr

1

10

, (m)J/PULSE)

SW

1

0

10

SWITCHING LOSS, E

REVERSE RECOVERY CURRENT, I

0

-1

10

10

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

t

off

t

on

VCC = 600V

= 15V

V

D

Tj = 25oC

T

= 125oC

j

INDUCTIVE LOAD

1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS CHARACTERISTICS

E

sw(on)

1

COLLECTOR CURRENT, IC, (AMPERES)

E

sw(on)

2

10

(TYPICAL)

E

sw(off)

E

sw(off)

2

10

VCC = 600V

= 15V

V

D

T

= 25

j

= 125oC

T

j

INDUCTIVE LOAD

3

10

o

C

3

10

80

, (mA)

D

60

40

-2

STANDARD VALUE

10

R

th(j-c)Q

R

th(j-c)F

SINGLE PULSE

-3

10

TRANSIENT IMPEDANCE, Z

-3

10

4

= 0.21oC/W (IGBT)

= 0.35oC/W (FWDi)

-2

10

-1

10

TIME, (s)

CCIRCUIT CURRENT, I

20

0

10

1

10

0

0

510152025

CARRIER FREQUENCY, fC, (kHz)

P-SIDE