C&H Technology CM200DX-24S User Manual

6121 Baker Road, Suite 108 Minnetonka, MN 55345
www.chtechnology.com
Fax (952) 933-6223
1-800-274-4284
Thank you for downloading this document from C&H Technology, Inc.
Please contact the C&H Technology team for the following questions -
Technical
Application
Assembly
Availability
Pricing
Phone – 1-800-274-4284
E-Mail – sales@chtechnology.com
www.chtechnology.com - SPECIALISTS IN POWER ELECTRONIC COMPONENTS AND ASSEMBLIES - www.chtechnology.com
CM200DX-24S
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
AQ
DETAIL "A"
B
AG
AR
AS
AD
AE
AJ
AH
A
D
E
FJ J
G
H
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
Q
S
T
U
R
S
T
U
Q
W
V
AK
AW
AX
DETAIL "B"
47
48
12345678910111213141516171819202122
X
AT AU
KK
L
M
AV
G2(38)
E2(39)
K
N
DETAIL "A"
E1C2(24) E1C2(23)
Tr 2
Di2
E2
(47)C1(48)
Di1
DETAIL "B"
Tr 1
Th
NTC
TH1
(1)
P
C1(22) E1(16)
G1(15)
TH2
(2)
24
23
L
AC (4 PLACES)
Tolerance Otherwise Specified (mm)
Division of Dimension Tolerance
0.5 to 3 ±0.2 over 3 to 6 ±0.3 over 6 to 30 ±0.5 over 30 to 120 ±0.8 over 120 to 400 ±1.2
The tolerance of size between terminals is assumed to ±0.4
AP
AN
Y (4 PLACES)
ZAAAB
AL
AM
C
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.98 152.0 B 2.44 62.0 C 0.67+0.04/-0.02 17.0+1.0/-0.5 D 5.39 137.0 E 4.79 121.7 F 4.33±0.02 110.0±0.5 G 3.89 99.0 H 3.72 94.5 J 0.53 13.5 K 0.15 3.81 L 0.28 7.25 M 0.30 7.75 N 1.95 49.53 P 0.9 22.86 Q 0.55 14.0 R 0.87 22.0 S 0.67 17.0 T 0.48 12.0 U 0.24 6.0 V 0.16 4.2 W 0.37 6.5 X 0.83 21.14 Y M6 M6
Dimensions Inches Millimeters
Z 1.53 39.0 AA 1.97±0.02 50.0±0.5 AB 2.26 57.5 AC 0.22 Dia. 5.5 Dia. AD 0.67+0.04/-0.02 17.0+1.0/-0.5 AE 0.51 13.0 AF 0.27 7.0 AG 0.03 0.8 AH 0.81 20.5 AJ 0.12 3.0 AK 0.14 3.5 AL 0.26 6.5 AM 0.53 13.5 AN 0.15 3.81 AP 0.05 1.15 AQ 0.025 0.65 AR 0.29 7.4 AS 0.05 1.2 AT 0.17 Dia. 4.3 Dia. AU 0.102 Dia. 2.6 Dia. AV 0.088 Dia. 2.25 Dia. AW 0.12 3.0 AX 0.49 12.5
Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
AF
Description:
Powerex IGBTMOD™ Modules are designed for use in switching applications. Each module consists of two IGBT Transistors in a half-bridge configuration with each transistor having a reverse­connected super-fast recovery free-wheel diode. All components and interconnects are isolated from the heat sinking baseplate, offering simplified system assembly and thermal management.
Features:
£ Low Drive Power £ Low V £ Discrete Super-Fast Recovery
£ Isolated Baseplate for Easy
Applications:
£ AC Motor Control £ Motion/Servo Control £ Photovoltaic/Fuel Cell
Ordering Information:
Example: Select the complete module number you desire from the table below -i.e. CM200DX-24S is a 1200V (V 200 Ampere Dual IGBTMOD™ Power Module.
Type Current Rating Amperes Volts (x 50)
CM 200 24
CE(sat)
Free-Wheel Diode
Heat Sinking
),
CES
V
CES
106/11 Rev. 2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
CM200DX-24S Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Inverter Part IGBT/FWDi
Characteristics Symbol Rating Units
Collector-Emitter Voltage (VGE = 0V) V
Gate-Emitter Voltage (VCE = 0V) V
1200 Volts
CES
±20 Volts
GES
Collector Current (DC, TC = 119°C)*2 IC 200 Amperes
Collector Current (Pulse, Repetitive)*3 I
Total Power Dissipation (TC = 25°C)
Emitter Current (TC = 25°C)
*2,*4
P
*2,*4
I
Emitter Current (Pulse, Repetitive)*3 I
400 Amperes
CRM
1500 Watts
tot
*1
200 Amperes
E
*1
400 Amperes
ERM
Module
Characteristics Symbol Rating Units
Maximum Junction Temperature T
Maximum Case Temperature*2 T
Operating Junction Temperature T
Storage Temperature T
Isolation Voltage (Terminals to Baseplate, f = 60Hz, AC 1 minute) V
*1 Represent ratings and characteristics of the anti-parallel, emitter-to-collector free wheeling diode (FWDi). *2 Case temperature (TC) and heatsink temperature (Ts) is measured on the surface (mounting side) of the baseplate and the heatsink side just under the chips. Refer to the figure to the right for chip location. The heatsink thermal resistance should be measured just under the chips. *3 Pulse width and repetition rate should be such that device junction temperature (Tj) does not exceed T *4 Junction temperature (Tj) should not increase beyond maximum junction temperature (T
j(max)
j(max)
) rating.
rating.
0 0
29.1
38.1
Tr1 / Tr2: IGBT, Di1 / Di2: FWDi, Th: NTC Thermistor Each mark points to the center position of each chip.
175 °C
j(max)
125 °C
C(max)
-40 to +150 °C
j(op)
-40 to +125 °C
stg
2500 Volts
ISO
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
47
Di2
Tr 2
Th
48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
0
27.9
41.4
37.4
Di1
Tr 1
24
23
LABEL SIDE
78.4
28.2
41.7
2 06/11 Rev. 2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
CM200DX-24S Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
Electrical Characteristics, Tj = 25°C unless otherwise specied
Inverter Part IGBT/FWDi
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Collector-Emitter Cutoff Current I
Gate-Emitter Leakage Current I
Gate-Emitter Threshold Voltage V
Collector-Emitter Saturation Voltage V
(Terminal) IC = 200A, VGE = 15V, Tj = 125°C*5 — 2.00 — Volts
IC = 200A, VGE = 15V, Tj = 150°C*5 — 2.05 — Volts
Collector-Emitter Saturation Voltage V
(Chip) IC = 200A, VGE = 15V, Tj = 125°C*5 — 1.90 — Volts
IC = 200A, VGE = 15V, Tj = 150°C*5 — 1.95 — Volts
Input Capacitance C
Output Capacitance C
Reverse Transfer Capacitance C
Gate Charge QG VCC = 600V, IC = 200A, VGE = 15V 466 nC
Turn-on Delay Time t
Rise Time tr VCC = 600V, IC = 200A, VGE = ±15V, 200 ns
Turn-off Delay Time t
Fall Time tf — — 300 ns
Emitter-Collector Voltage V
(Terminal) IE = 200A, VGE = 0V, Tj = 125°C*5 — 1.80 — Volts
IE = 200A, VGE = 0V, Tj = 150°C*5 — 1.80 — Volts
Emitter-Collector Voltage V
(Chip) IE = 200A, VGE = 0V, Tj = 125°C*5 — 1.70 — Volts
IE = 200A, VGE = 0V, Tj = 150°C*5 — 1.70 — Volts
Reverse Recovery Time t
Reverse Recovery Charge Q
Turn-on Switching Energy per Pulse Eon VCC = 600V, IC = IE = 200A, 30.7 mJ
Turn-off Switching Energy per Pulse E
Reverse Recovery Energy per Pulse E
Internal Lead Resistance R
Per Switch,TC = 25°C
Internal Gate Resistance rg Per Switch — 9.8 — Ω
*1 Represent ratings and characteristics of the anti-parallel, emitter-to-collector free wheeling diode (FWDi). *2 Case temperature (TC) and heatsink temperature (Ts) is measured on the surface (mounting side) of the baseplate and the heatsink side just under the chips. Refer to the figure to the right for chip location. The heatsink thermal resistance should be measured just under the chips. *5 Pulse width and repetition rate should be such as to cause negligible temperature rise.
VCE = V
CES
VGE = V
GES
IC = 20mA, VCE = 10V 5.4 6 6.6 Volts
GE(th)
IC = 200A, VGE = 15V, Tj = 25°C*5 — 1.80 2.25 Volts
CE(sat)
IC = 200A, VGE = 15V, Tj = 25°C*5 — 1.70 2.15 Volts
CE(sat)
— — 20 nF
ies
VCE = 10V, VGE = 0V 4.0 nF
oes
— — 0.33 nF
res
— — 800 ns
d(on)
RG = 0Ω, Inductive Load 600 ns
d(off)
*1
IE = 200A, VGE = 0V, Tj = 25°C*5 1.80 2.25 Volts
EC
*1
IE = 200A, VGE = 0V, Tj = 25°C*5 1.70 2.15 Volts
EC
*1
VCC = 600V, IE = 200A, VGE = ±15V — — 300 ns
rr
*1
RG = 0Ω, Inductive Load 10.7 µC
rr
VGE = ±15V, RG = 0Ω, 21.5 mJ
off
*1
Tj = 150°C, Inductive Load 14.2 mJ
rr
CC' + EE'
Main Terminals-Chip, 1.1 mΩ
, VGE = 0V 1 mA
CES
, VCE = 0V 0.5 µA
GES
*2
0 0
29.1
38.1
Tr1 / Tr2: IGBT, Di1 / Di2: FWDi, Th: NTC Thermistor Each mark points to the center position of each chip.
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
47
Di2
Tr 2
Th
48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
0
27.9
41.4
37.4
Di1
24
Tr 1
23
LABEL SIDE
78.4
28.2
41.7
306/11 Rev. 2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
CM200DX-24S Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
Electrical Characteristics, Tj = 25°C unless otherwise specied (continued)
NTC Thermistor Part
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Zero Power Resistance R25 TC = 25°C*2 4.85 5.00 5.15 kΩ
Deviation of Resistance R/R TC = 100°C, R
B Constant B
Approximate by Equation*6 — 3375 — K
(25/50)
= 493Ω -7.3 +7.8 %
100
Power Dissipation P25 TC = 25°C*2 — — 10 mW
Thermal Resistance Characteristics
Thermal Resistance, Junction to Case*2 R
Thermal Resistance, Junction to Case*2 R
Contact Thermal Resistance, R
Case to Heatsink*2 (Per 1 Module)
Q Per Inver ter IGBT 0.10 K/W
th(j-c)
D Per Inverter FWDi 0.19 K/W
th(j-c)
Thermal Grease Applied 0.015 — K/W
th(c-f)
*7
Mechanical Characteristics
Mounting Torque Mt Main Terminals, M6 Screw 31 35 40 in-lb
Ms Mounting to Heatsink, M5 Screw 22 27 31 in-lb
Creepage Distance ds Terminal to Terminal 11.55 mm
Terminal to Baseplate 12.32 — — mm
Clearance da Terminal to Terminal 10.00 mm
Terminal to Baseplate 10.85 — — mm
Weight m — 350 — Grams
Flatness of Baseplate ec On Centerline X, Y*8 ±0 — ±100 µm
Recommended Operating Conditons, Ta = 25°C
(DC) Supply Voltage VCC Applied Across C1-E2 600 850 Volts
Gate (-Emitter Drive) Voltage V
External Gate Resistance RG Per Switch 0 22
*2 Case temperature (TC) and heatsink temperature (Ts) is measured on the surface (mounting side) of the baseplate and the heatsink side just under the chips. Refer to the figure to the right for chip location. The heatsink thermal resistance should be measured just under the chips.
*6 B
(25/50)
R
R25; Resistance at Absolute Temperature T25 [K]; T25 = 25 [°C] + 273.15 = 298.15 [K] R50; Resistance at Absolute Temperature T50 [K]; T50 = 50 [°C] + 273.15 = 323.15 [K] *7 Typical value is measured by using thermally conductive grease of λ = 0.9 [W/(m K)]. *8 Baseplate (mounting side) flatness measurement points (X, Y) are shown in the figure below.
4 06/11 Rev. 2
= In(
R
25
)/( 1 –
50 T25 T50
MOUNTING SIDE
1
)
MOUNTING SIDE
+ : CONVEX
– : CONCAVE
X
Applied Across G1-Es1 / G2-Es2 13.5 15.0 16.5 Volts
GE(on)
Y
MOUNTING
SIDE
– : CONCAVE
+ : CONVEX
0 0
29.1
38.1
Tr1 / Tr2: IGBT, Di1 / Di2: FWDi, Th: NTC Thermistor Each mark points to the center position of each chip.
46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
47
Di2
Tr 2
Th
48
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
0
27.9
41.4
37.4
Di1
Tr 1
24
23
78.4
28.2
41.7
LABEL SIDE
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
CM200DX-24S Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
OUTPUT CHARACTERISTICS
(CHIP - TYPICAL)
400
350
300
250
, (AMPERES)
C
200
Tj = 25°
C
15
VGE = 20V
13.5
150
100
50
COLLECTOR CURRENT, I
0
0 2 4 6 8 10
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
3
10
, (AMPERES)
E
2
10
EMITTER CURRENT, I
1
10
0.5
EMITTER-COLLECTOR VOLTAGE, V
3
10
t
d(off)
t
d(on)
2
10
(CHIP - TYPICAL)
Tj = 25°C
= 125°C
T
j
= 150°C
T
j
1.0
HALF-BRIDGE
SWITCHING CHARACTERISTICS
t
f
(TYPICAL)
12
11
10
9
, (VOLTS)
EC
2.51.5 2.0
SATURATION VOLTAGE CHARACTERISTICS
3.5
3.0
, (VOLTS)
2.5
CE(sat)
2.0
COLLECTOR-EMITTER
(CHIP - TYPICAL)
VGE = 15V
T
= 25°C
j
= 125°C
T
j
= 150°C
T
j
1.5
COLLECTOR-EMITTER
1.0
0.5
SATURATION VOLTAGE, V
0
0
COLLECTOR CURRENT, IC, (AMPERES)
CAPACITANCE VS. V
2
10
VGE = 0V
, (nF)
1
10
res
, C
oes
, C
ies
0
10
-1
10
CAPACITANCE, C
-2
10
-1
10
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
3
10
2
10
(TYPICAL)
0
10
SWITCHING TIME VS.
GATE RESISTANCE
(TYPICAL)
SATURATION VOLTAGE CHARACTERISTICS
10
8
, (VOLTS)
CE(sat)
6
4
COLLECTOR-EMITTER
COLLECTOR-EMITTER
(CHIP - TYPICAL)
Tj = 25°C
IC = 400A
IC = 200A
IC = 80A
2
SATURATION VOLTAGE, V
0
400300 350100 20050 150 250
CE
C
ies
C
oes
C
res
1
10
t
d(on)
t
d(off)
2
10
t
r
t
f
6 8 10 1412 16 18 20
GATE-EMITTER VOLTAGE, V
HALF-BRIDGE
SWITCHING CHARACTERISTICS
3
10
t
d(off)
t
f
t
d(on)
2
10
SWITCHING TIME, (ns)
1
10
1
10
3
10
2
10
t
r
COLLECTOR CURRENT, I
(TYPICAL)
2
10
SWITCHING TIME VS.
GATE RESISTANCE
(YPICAL)
, (VOLTS)
GE
VCC = 600V V
= ±15V
GE
R
= 0
G
T
= 125°C
j
Inductive Load
, (AMPERES)
C
t
d(on)
t
d(off)
t
r
t
f
3
10
SWITCHING TIME, (ns)
1
10
1
10
t
r
COLLECTOR CURRENT, I
10
2
, (AMPERES)
C
VCC = 600V V
= ±15V
GE
R
= 0
G
T
= 150°C
j
Inductive Load
SWITCHING TIME, (ns)
1
10
3
10
-1
10
0
10
EXTERNAL GATE RESISTANCE, RG, ()
VCC = 600V V
= ±15V
GE
I
= 200A
C
T
= 125°C
j
Inductive Load
1
10
SWITCHING TIME, (ns)
1
10
2
10
-1
10
0
10
EXTERNAL GATE RESISTANCE, RG, ()
VCC = 600V V
= ±15V
GE
I
= 200A
C
T
= 150°C
j
Inductive Load
1
10
2
10
506/11 Rev. 2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
CM200DX-24S Dual IGBTMOD™ NX-S Series Module
200 Amperes/1200 Volts
REVERSE RECOVERY CHARACTERISTICS
3
10
(ns)
rr
(A), t
rr
2
10
REVERSE RECOVERY, I
1
10
1
10
2
10
V
CC
V
GE
R
, (mJ)
, (mJ)
off
, E
on
SWITCHING ENERGY, E
REVERSE RECIVERY ENERGY, E
= 0Ω
G
rr
T
= 125°C
j
1
10
0
10
1
10
COLLECTOR CURRENT, IC, (AMPERES)
2
10
(TYPICAL)
2
EMITTER CURRENT, IE, (AMPERES)
HALF-BRIDGE SWITCHING
CHARACTERISTICS (TYPICAL)
= 600V = ±15V
EMITTER CURRENT, I
HALF-BRIDGE SWITCHING
CHARACTERISTICS (TYPICAL)
10
2
10
VCC = 600V V
= ±15V
GE
R
= 0
G
T
= 125°C
j
Inductive Load
, (AMPERES)
E
REVERSE RECOVERY CHARACTERISTICS
3
10
(ns)
rr
(A), t
rr
2
10
3
10
3
10
REVERSE RECOVERY, I
1
10
1
10
2
10
VCC = 600V V
GE
R
, (mJ)
rr
, (mJ)
off
, E
on
SWITCHING ENERGY, E
REVERSE RECIVERY ENERGY, E
= 0Ω
G
T
= 150°C
j
1
10
0
10
1
10
COLLECTOR CURRENT, IC, (AMPERES)
I
rr
t
rr
E
on
E
off
E
rr
IMPEDANCE CHARACTERISTICS
10-310
0
th(j-c')
10
(TYPICAL)
VCC = 600V V
= ±15V
GE
R
= 0
G
T
= 150°C
j
Inductive Load
I
rr
t
rr
2
EMITTER CURRENT, IE, (AMPERES)
HALF-BRIDGE SWITCHING
CHARACTERISTICS (TYPICAL)
10
= ±15V
2
10
EMITTER CURRENT, I
TRANSIENT THERMAL
(MAXIMUM)
-2
10
, (AMPERES)
E
-1
0
10
20
15
, (VOLTS)
GE
10
5
GATE-EMITTER VOLTAGE, V
3
10
E
on
E
off
E
rr
3
10
1
10
0
2
10
, (mJ)
rr
, (mJ)
off
, E
on
1
10
SWITCHING ENERGY, E
REVERSE RECIVERY ENERGY, E
0
10
10
GATE CHARGE VS. V
IC = 150A V
= 600V
CC
100 200 300 500400
0
GATE CHARGE, QG, (nC)
HALF-BRIDGE SWITCHING
CHARACTERISTICS (TYPICAL)
V
= 600V
CC
V
= ±15V
GE
I
= 150A
C/IE
T
= 125°C
j
-1
0
10
GATE RESISTANCE, RG, ()
GE
E
on
E
off
E
rr
1
10
2
10
, (mJ)
rr
, (mJ)
off
, E
on
1
10
VCC = 600V V
= ±15V
SWITCHING ENERGY, E
GE
I
= 150A
C/IE
REVERSE RECIVERY ENERGY, E
T
= 125°C
j
0
10
-1
10
10
GATE RESISTANCE, RG, ()
-1
10
Single Pulse T
= 25°C
C
Per Unit Base = R
=
th(j-c)
• (NORMALIZED VALUE)
0.13°C/W
-2
10
th
(IGBT)
= R
E
on
E
off
E
rr
0
1
10
2
10
th
R
=
th(j-c)
Z
0.23°C/W (FWDi)
-3
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
-5
10
TIME, (s)
-4
10
-1
10
-2
10
-3
10
-3
10
6 06/11 Rev. 2
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