C&H Technology CM100RX-12A User Manual

6121 Baker Road, Suite 108 Minnetonka, MN 55345
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1-800-274-4284
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Technical
Application
Assembly
Availability
Pricing
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CM100RX-12A
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
AN
AP
AK
AJ
12
11
10
N M L K B
9
8
7
6
5
AB (6 PLACES)
DETAIL "B"
TH1
2
TH
(11)
(10)
NTC
*ALL PIN DIMENSIONS WITHIN A TOLERANCE OF ±0.5
AX
AL
AT
AR
AS
AU
AL
AV
AL
AW
AY
DETAIL "B"
AZ
R
AD
C
AC
BB
DETAIL "A"
AH
AL
AK
AJ
AE
T
S
R
U
V
AF AG
BC BD
BE
H
J
QR
P
Q
P
H
X Y Z Z
P(35)
UP(34)
G
E
G
UP(33)
UN(30)
B(4)
GB(6)
EB(5)
N(36)
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13
AA(4 PLACES)
35
36
1 2 3 4
J
P W
VP(26)
G
E
VP(25)
U(1) V(2) W(3)
G
VN(22)
ALAL
ALALAL
AMAMAM
AMAM A D E
F G
DETAIL "A"
RQ
WP(18)
G
E
WP(17)
G
WN(14)
EWN(13)EVN(21)EUN(29)
Z
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.39 136.9 B 3.03 77.1
C 0.67+0.04/-0.02 17.0+1.0/-0.5
D 4.79 121.7 E 4.33±0.02 110.0±0.5 F 3.89 99.0 G 3.72 94.5 H 0.83 21.14 J 0.37 6.5 K 2.44 62.0 L 2.26 57.5 M 1.97±0.02 50.0±0.5 N 1.53 39.0 P 0.24 6.0 Q 0.48 12.0 R 0.67 17.0 S 1.53 39.0 T 0.87 22.0 U 0.55 14.0 V 0.54 13.64 W 0.33 8.5 X 0.53 13.5 Y 0.81 20.71 Z 0.9 22.86 AA 0.22 Dia. 5.5 Dia. AB M5 M5 AC 0.06 1.5
Dimensions Inches Millimeters
AD 0.51 13.0 AE 0.12 3.0 AF 0.21 5.4 AG 0.49 12.5 AH 0.81 20.5 AJ 0.30 7.75 AK 0.28 7.25 AL 0.15 3.81 AM 0.45 11.44 AN 0.14 3.5 AP 0.16 4.06 AQ 0.78 20.05 AR 0.03 0.8 AS 0.27 7.0 AT 0.16 4.2 AU 0.61 15.48 AV 0.60 15.24 AW 0.46 11.66 AX 0.04 1.15 AY 0.02 0.65 AZ 0.29 7.4 BA 0.05 6.2 BB 0.49 12.5 BC 0.17 Dia. 4.3 Dia. BD 0.10 Dia. 2.5 Dia. BE 0.08 Dia. 2.1Dia.
Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
AQ
Description:
Powerex IGBTMOD™ Modules are designed for use in switching applications. Each module consists of six IGBT Transistors in a three phase bridge configuration and a seventh IGBT with free-
BA
wheel diode for dynamic braking. All components and interconnects are isolated from the heat sinking baseplate, offering simplified system assembly and thermal management.
Features:
£ Low Drive Power £ Low V
CE(sat)
£ Discrete Super-Fast Recovery
Free-Wheel Diode
£ Isolated Baseplate for Easy
Heat Sinking
Applications:
£ AC Motor Control £ Motion/Servo Control £ Photovoltaic/Fuel Cell
Ordering Information:
Example: Select the complete module number you desire from the table below -i.e. CM100RX-12A is a 600V (V
CES
), 100 Ampere Six-IGBTMOD™ + Brake Power Module.
Type Current Rating Amperes Volts (x 50)
CM 100 12
V
CES
1Rev. 3/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
CM100RX-12A Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Characteristics Symbol CM100RX-12A Units
Power Device Junction Temperature Tj -40 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M5 Mounting Screws 31 in-lb
Mounting Torque, M5 Main Terminal Screws 31 in-lb
Module Weight (Typical) 330 Grams
Baseplate Flatness, On Centerline X, Y (See Below) ±0 ~ +100 µm
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
2500 Volts
ISO
Inverter Sector
Collector-Emitter Voltage (G-E Short) V
Gate-Emitter Voltage (C-E Short) V
Collector Current (TC = 75°C)*1 IC 100 Amperes
Peak Collector Current (Pulse)*3 ICM 200 Amperes
Emitter Current (TC = 25°C)*1 I
Peak Emitter Current*3 I
Maximum Collector Dissipation (TC = 25°C)
*1*4
PC 400 Watts
600 Volts
CES
±20 Volts
GES
*2
100 Amperes
E
*2
200 Amperes
EM
Brake Sector
Collector-Emitter Voltage (G-E Short) V
Gate-Emitter Voltage (C-E Short) V
Collector Current (TC = 97°C)*1 IC 50 Amperes
Peak Collector Current (Pulse)*3 ICM 100 Amperes
Maximum Collector Dissipation (TC = 25°C)
*1*4
PC 280 Watts
Repetitive Peak Reverse Voltage (Clamp Diode Part) V
Forward Current (TC = 25°C)*1 I
Forward Current (Pulse)*3 I
*1 Case temperature (TC) and heatsink temperature (Tf) are defined on the surface of the baseplate and heatsink at just under the chip. *2 IE, IEM, VEC, trr and Qrr represent ratings and characteristics of the anti-parallel, emitter-to-collector free-wheel diode (FWDi). IF, IFM, I *3 Pulse width and repetition rate should be such that device junction temperature (Tj) does not exceed T *4 Junction temperature (Tj) should not increase beyond T
BASEPLATE FLATNESS MEASUREMENT POINT
, VFM and V
RRM
+ : CONVEX
– : CONCAVE
HEATSINK SIDE
represent ratings and characteristics of the clamp diode.
RRM
rating.
j(max)
CHIP LOCATION (TOP VIEW)
Y
X
– : CONCAVE
+ : CONVEX
HEATSINK SIDE
Chip Location (Top View)
IGBT FWDi NTC Thermistor
00
22.2
34
33 32 31 30 29 28 27 26 25 24 23 22
35
UP VP WP
UP VP WP
36
24.8
29.4
32.2
36.8
0
UN
600 Volts
CES
±20 Volts
GES
*2
600 Volts
RRM
*2
50 Amperes
F
*2
100 Amperes
FM
rating.
j(max)
31.7
41.2
50.7
VN
V
NUN
1 2 3 4
78.8
88.4
21 20 19 18 17 16 15 14 13
Br
Th
WN
WN
99.5
Br
0
12
21.3
11
10
9
30.4
8
7
6
41.2
5
31.7
41.2
22.2
50.7
79.4
88.4
96.8
Dimensions in mm (Tolerance: ±1mm)
2 Rev. 3/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
CM100RX-12A Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Inverter Sector
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Collector Cutoff Current I
Gate-Emitter Threshold Voltage V
Gate Leakage Current I
Collector-Emitter Saturation Voltage V
IC = 100A, VGE = 15V, Tj = 125°C*5 — 1.9 — Volts
IC = 100A, VGE = 15V, Chip 1.6 Volts
Input Capacitance C
Output Capacitance C
Reverse Transfer Capacitance C
Total Gate Charge QG VCC = 300V, IC = 100A, VGE = 15V 270 nC
Inductive Turn-on Delay Time t
Load Turn-on Rise Time tr VCC = 300V, IC = 100A, 100 ns
Switch Turn-off Delay Time t
Time Turn-off Fall Time tf RG = 6.2Ω, IE = 100A, 600 ns
Reverse Recovery Time t
Reverse Recovery Charge Qrr*2 — 4.8 — µC
Emitter-Collector Voltage V
IE = 100A, VGE = 0V, Tj = 125°C*5 — 1.95 — Volts
IE = 100A, VGE = 0V, Chip 1.9 Volts
VCE = V
CES
IC = 10mA, VCE = 10V 5 6 7 Volts
GE(th)
VGE = V
GES
IC = 100A, VGE = 15V, Tj = 25°C*5 — 1.7 2.1 Volts
CE(sat)
— — 13.3 nF
ies
VCE = 10V, VGE = 0V 1.4 nF
oes
— — 0.45 nF
res
— — 100 ns
d(on)
VGE = ±15V, — — 300 ns
d(off)
*2
Inductive Load Switching Operation 200 ns
rr
*2
IE = 100A, VGE = 0V, Tj = 25°C*5 2.0 2.8 Volts
EC
, VGE = 0V 1.0 mA
CES
, VCE = 0V 0.5 µA
GES
Thermal and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Thermal Resistance, Junction to Case** R
Thermal Resistance, Junction to Case** R
Contact Thermal Resistance** R
Thermal Grease Applied
Internal Gate Resistance R
External Gate Resistance RG 6 — 62 Ω
**Thermal resistance values are per 1 element. *1 Case temperature (TC) and heatsink temperature (Tf) are defined on the surface of the baseplate and heatsink at just under the chip. *2 IE, IEM, VEC, trr and Qrr represent ratings and characteristics of the anti-parallel, emitter-to-collector free-wheel diode (FWDi). IF, IFM, I *5 Pulse width and repetition rate should be such as to cause negligible temperature rise. *7 Typical value is measured by using thermally conductive grease of λ = 0.9 [W/(m • K)].
, VFM and V
RRM
represent ratings and characteristics of the clamp diode.
RRM
Q Per IGBT*1 — — 0.31 °C/W
th(j-c)
D Per FWDi*1 — — 0.59 °C/W
th(j-c)
Case to Heatsink (Per 1 Module) 0.015 °C/W
th(j-f)
*1*7
TC = 25°C 0 Ω
Gint
3Rev. 3/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
CM100RX-12A Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Brake Sector
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Collector Cutoff Current I
Gate-Emitter Threshold Voltage V
Gate Leakage Current I
Collector-Emitter Saturation Voltage V
IC = 50A, VGE = 15V, Tj = 125°C*5 — 1.9 — Volts
IC = 50A, VGE = 15V, Chip 1.6 Volts
Input Capacitance C
Output Capacitance C
Reverse Transfer Capacitance C
Total Gate Charge QG VCC = 300V, IC = 50A, VGE = 15V 200 nC
Repetitive Reverse Current I
Forward Voltage Drop V
IF = 50A, Tj = 125°C*5 — 1.95 — Volts
IF = 50A, Chip 1.9 Volts
VCE = V
CES
IC = 5mA 5 6 7 Volts
GE(th)
VGE = V
GES
IC = 50A, VGE = 15V, Tj = 25°C*5 — 1.7 2.1 Volts
CE(sat)
— — 9.3 nF
ies
VCE = 10V, VGE = 0V 1.0 nF
oes
— — 0.3 nF
res
*2
VR = V
RRM
*2
IF = 50A, Tj = 25°C*5 — 2.0 2.8 Volts
FM
, VGE = 0V 1.0 mA
CES
, VCE = 0V 0.5 µA
GES
— — 1.0 mA
RRM
Thermal and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Thermal Resistance, Junction to Case** R
Thermal Resistance, Junction to Case** R
Contact Thermal Resistance** R
Thermal Grease Applied
Internal Gate Resistance R
Q Per IGBT*1 — — 0.44 °C/W
th(j-c)
D Per FWDi*1 — — 0.85 °C/W
th(j-c)
Case to Heatsink (Per 1 Module) 0.015 °C/W
th(j-f)
*1*7
TC = 25°C 0 Ω
Gint
External Gate Resistance RG 13 125 Ω
NTC Thermistor Sector, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Zero Power Resistance R TC = 25°C*1 4.85 5.00 5.15 kΩ
Deviation of Resistance R/R TC = 100°C, R
B Constant B
B = (InR1 – InR2) / (1/T1 – 1/T2)*6 — 3375 — K
(25/50)
Power Dissipation P25 TC = 25°C*1 — — 10 mW
**Thermal resistance values are per 1 element. *1 Case temperature (TC) and heatsink temperature (Tf) are defined on the surface of the baseplate and heatsink at just under the chip. *2 IE, IEM, VEC, trr and Qrr represent ratings and characteristics of the anti-parallel, emitter-to-collector free-wheel diode (FWDi). IF, IFM, I *5 Pulse width and repetition rate should be such as to cause negligible temperature rise. *7 Typical value is measured by using thermally conductive grease of λ = 0.9 [W/(m • K)].
, VFM and V
RRM
represent ratings and characteristics of the clamp diode.
RRM
= 493Ω*1 –7.3 — +7.8 %
100
4 Rev. 3/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
CM100RX-12A Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
OUTPUT CHARACTERISTICS (INVERTER PART - TYPICAL)
200
15
VGE = 20V
13
150
, (AMPERES)
C
100
50
COLLECTOR CURRENT, I
0
0 2 4 6 8 10
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(INVERTER PART - TYPICAL)
3
10
, (AMPERES)
E
10
EMITTER CURRENT, I
10
10
10
SWITCHING TIME, (ns)
10
Tj = 25°C
= 125°C
T
j
2
1
0 1 32 4
EMITTER-COLLECTOR VOLTAGE, V
SWITCHING TIME VS.
GATE RESISTANCE
(INVERTER PART - TYPICAL)
3
t
f
t
2
1
0
10
d(off)
GATE RESISTANCE, R
t
r
1
10
Tj = 25°C
12
11
10
8
9
, (VOLTS)
EC
t
d(on)
VCC = 300V V
= ±15V
GE
I
= 100A
C
T
= 125°C
j
Inductive Load
, ()
G
SATURATION VOLTAGE CHARACTERISTICS
3.5
3.0
, (VOLTS)
2.5
CE(sat)
2.0
COLLECTOR-EMITTER
(INVERTER PART - TYPICAL)
VGE = 15V
Tj = 25°C
= 125°C
T
j
1.5
COLLECTOR-EMITTER
1.0
0.5
SATURATION VOLTAGE, V
0
0
COLLECTOR-CURRENT, IC, (AMPERES)
CAPACITANCE VS. V
(INVERTER PART - TYPICAL)
2
10
VGE = 0V
, (nF)
1
10
res
, C
oes
, C
ies
0
10
-1
10
CAPACITANCE, C
-2
10
-1
10
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
REVERSE RECOVERY CHARACTERISTICS
3
10
VCC = 300V V
GE
R
2
10
G
T
= 25°C
j
Inductive Load
(ns)
rr
(A), t
rr
0
10
10
(INVERTER PART - TYPICAL)
= ±15V
= 6.2
SATURATION VOLTAGE CHARACTERISTICS
10
8
, (VOLTS)
CE(sat)
6
4
COLLECTOR-EMITTER
2
SATURATION VOLTAGE, V
20010050 150
0
CE
4
10
C
ies
C
oes
C
res
1
2
10
3
10
2
10
SWITCHING TIME, (ns)
1
10
0
10
10
20
16
, (VOLTS)
GE
12
COLLECTOR-EMITTER
(INVERTER PART - TYPICAL)
Tj = 25°C
IC = 200A
IC = 100A
IC = 40A
6 8 10 1412 16 18 20
GATE-EMITTER VOLTAGE, VGE, (VOLTS)
HALF-BRIDGE
SWITCHING CHARACTERISTICS
(INVERTER PART - TYPICAL)
t
f
t
d(off)
t
d(on)
t
r
1
COLLECTOR CURRENT, IC, (AMPERES)
GATE CHARGE VS. V
(INVERTER PART)
2
10
VCC = 300V V
= ±15V
GE
R
= 6.2
G
T
= 125°C
j
Inductive Load
GE
10
IC = 100A
VCC = 200V
VCC = 300V
3
8
REVERSE RECOVERY, I
1
2
10
10
1
10
EMITTER CURRENT, IE, (AMPERES)
2
10
I
rr
t
rr
3
10
4
GATE-EMITTER VOLTAGE, V
0
100 200 300 400
0
GATE CHARGE, QG, (nC)
5Rev. 3/09
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
CM100RX-12A Six IGBTMOD™ + Brake NX-Series Module
100 Amperes/600 Volts
SWITCHING LOSS VS.
COLLECTOR CURRENT
(INVERTER PART - TYPICAL)
1
10
, (mJ/PULSE)
off
, E
on
0
10
VCC = 300V V R T Inductive Load
SWITCHING LOSS, E
-1
10
1
10
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY SWITCHING LOSS VS.
2
10
1
10
, (mJ/PULSE)
rr
0
10
REVERSE RECOVERY
SWITCHING LOSS, E
-1
10
10
2
10
GATE RESISTANCE
(INVERTER PART - TYPICAL)
VCC = 300V V
= ±15V
GE
I
= 100A
E
T
= 125°C
j
Inductive Load
0
GATE RESISTANCE, R
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(BRAKE PART - TYPICAL)
Tj = 25°C
= 125°C
T
j
2
10
1
10
= ±15V
GE
= 6.2
G
= 125°C
j
E E
E
rr
, ()
G
SWITCHING LOSS VS.
GATE RESISTANCE
(INVERTER PART - TYPICAL)
2
10
VCC = 300V V
= ±15V
GE
I
= 100A
C
T
= 125°C
j
Inductive Load
1
10
, (mJ/PULSE)
off
, E
on
10
on
off
3
10
SWITCHING LOSS, E
10
th(j-c')
10
10
• (NORMALIZED VALUE)
10
th
= R
th
Z
10
2
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
th(j-c')
10
E
on
E
off
0
-1 0
10
IMPEDANCE CHARACTERISTICS
(INVERTER PART - TYPICAL)
10-310
0
-1
Single Pulse T
= 25°C
C
Per Unit Base = R
=
th(j-c)
0.31°C/W
-2
(IGBT) R
=
th(j-c)
0.59°C/W (FWDi)
-3
10
GATE RESISTANCE, RG, ()
TRANSIENT THERMAL
-2
10
10
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(BRAKE PART - TYPICAL)
10-310
0
-2
10
1
-1
10
-5
10
-1
10
2
10
0
-4
0
1
10
-1
10
-2
10
-3
10
-3
10
1
10
REVERSE RECOVERY SWITCHING LOSS VS.
1
10
, (mJ/PULSE)
rr
0
10
REVERSE RECOVERY
SWITCHING LOSS, E
-1
10
10
SATURATION VOLTAGE CHARACTERISTICS
3.5
3.0
, (VOLTS)
2.5
CE(sat)
2.0
EMITTER CURRENT
(INVERTER PART - TYPICAL)
VCC = 300V V
= ±15V
GE
R
= 6.2
G
T
= 125°C
j
Inductive Load
E
rr
1
EMITTER CURRENT, IE, (AMPERES)
2
10
COLLECTOR-EMITTER
(BRAKE PART - TYPICAL)
VGE = 15V
Tj = 25°C
= 125°C
T
j
1.5
COLLECTOR-EMITTER
1.0
0.5
SATURATION VOLTAGE, V
0
0
COLLECTOR-CURRENT, IC, (AMPERES)
3
10
1004020 8060
, (AMPERES)
F
1
10
FORWARD CURRENT, I
0
10
0 1 32 4
FORWARD VOLTAGE, V
, (VOLTS)
F
-1
10
Single Pulse T
= 25°C
C
Per Unit Base = R
=
th(j-c)
• (NORMALIZED VALUE)
0.44°C/W
-2
10
th
(IGBT)
= R
th
R
=
th(j-c)
Z
0.85°C/W (FWDi)
-3
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
-5
10
TIME, (s)
-4
10
-1
10
-2
10
-3
10
-3
10
6 Rev. 3/09
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