C&H Technology 163 PLL-PW User Manual

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162/163 PLL-PW
Vishay BCcomponents
Aluminum Capacitors
Power Long Life Printed Wiring
FEATURES
Polarized aluminum electrolytic capacitors, non-solid electrolyte
Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve
Provided with keyed polarity
Very long useful life: 5000 hours at 105 °C
Low ESR, high ripple current capability
Temperature range up to 105 °C
Fig.1 Component outlines
High resistance to shock and vibration
Compliant to RoHS directive 2002/95/EC
°
°
APPLICATIONS
Computer, telecommunication and industrial systems
QUICK REFERENCE DATA
DESCRIPTION
Nominal case size (Ø D x L in mm) 25 x 30 to 40 x 100 Rated capacitance range
(E6 series), C Tolerance on C Rated voltage range, U
Category temperature range - 40 °C to + 105 °C
Endurance test at 105 °C 2000 hours Useful life at 105 °C 5000 hours Useful life at 40 °C,
1.9 x I Shelf life at 0 V, 105 °C 500 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 40/105/56
.
applied
R
R
R
R
470 µF to
150 000 µF
10 V to 100 V 200 V to 400 V
VAL UE
162 163
68 µF to 3300 µF
± 20 %
150 000 hours
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES
C
R
(µF)
470 - - - - - 25 x 30
680 - - - - - 25 x 40 1000 - - - - 25 x 30 30 x 40 1500 - - - - 25 x 40 35 x 40
2200
3300 - - - 25 x 40 35 x 40 40 x 50
4700
6800 - 25 x 30 25 x 40 35 x 40 40 x 50 40 x 100
10 000
15 000 25 x 40 30 x 40 35 x 40 40 x 50 40 x 100 -
22 000
33 000
47 000
68 000 40 x 50 40 x 70 40 x 100 - - ­100 000 40 x 70 40 x 100 - - - ­150 000 40 x 100 - - - - -
Document Number: 28347 For technical questions, contact: aluminumcaps2@vishay.com Revision: 07-Oct-09 157
10 16 25 40 63 100
- - - 25 x 30 30 x 40 35 x 50
- - - - - 40 x 40
- - 25 x 30 30 x 40 35 x 50 40 x 70
----40 x 40-
25 x 30 25 x 40 30 x 40 35 x 50 40 x 70 -
- - - 40 x 40 - -
30 x 40 35 x 40 35 x 50 40 x 70 - -
--40 x 40---
35 x 40 35 x 50 40 x 50 40 x 100 - -
- 40 x 40 - - - ­35 x 50 40 x 50 40 x 70 - - ­40 x 40 - - - - -
Smoothing and filtering
Standard and switched mode power supplies
Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the following information:
Rated capacitance (in µF)
Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
Rated voltage (in V)
Date code (YYMM)
Name of manufacturer
Code for factory of origin
Polarity of the terminals and ‘-’ sign to indicate the
terminal, visible from the top and/or side of the capacitor
Code number
Climatic category in accordance with IEC 60068
(Ø D x L in mm)
(V)
U
R
RoHS
COMPLIANT
negative
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162/163 PLL-PW
Vishay BCcomponents
Aluminum Capacitors
Power Long Life Printed Wiring
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES
U
C
R
(µF)
200 250 385 400
68 - - 25 x 30 25 x 30 100 - 25 x 30 25 x 40 25 x 40 150 25 x 30 25 x 40 30 x 40 30 x 40 220 25 x 40 30 x 40 35 x 40 35 x 40
330
470
680
30 x 40 35 x 40 35 x 50 35 x 50
- - 40 x 40 40 x 40
35 x 40 35 x 50 40 x 50 40 x 50
- 40 x 40 - ­35 x 50 40 x 50 40 x 70 40 x 70 40 x 50 - - -
1000 40 x 50 40 x 70 40 x 100 40 x 100 1500 40 x 70 40 x 100 - ­2200 40 x 100 - - -
DIMENSIONS in millimeters AND AVAILABLE FORMS
-
R
(V)
2.5
(Ø D x L in mm)
Ø D + 1 max.
-
1.3
(3 x)
12.5
± 0.1
2.5
-
1.3
(4 x)
17.5 ± 0.1
Case Ø D = 25 mm
Case Ø D = 30 mm
L
L + 5 max.
4.9 ± 0.2
Fig.2 Printed wiring pin version
-
3
Ø D + 1 max.
L
L + 5 max.
4.9 ± 0.2
Fig.4 Printed wiring pin version
10 ± 0.1
Case Ø D = 25 mm
Fig.3 Mounting hole diagram viewed from component side
15 ± 0.1
7.5 ± 0.1
Case Ø D = 30 mm
Fig.5 Mounting hole diagram viewed from component side
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Document Number: 28347
158 Revision: 07-Oct-09
162/163 PLL-PW
Case Ø D = 35 mm
12
3
-
Ø D + 1 max.
L
L + 5 max.
4.9 ± 0.2
Fig.6 Printed wiring pin version
-
Ø D + 1 max.
Aluminum Capacitors
Power Long Life Printed Wiring
15 ± 0.1
Case Ø D = 35 mm
Fig.7 Mounting hole diagram viewed from component side
20 ± 0.1
Vishay BCcomponents
2.5
-
1.3
(4 x)
7.5 ± 0.1
17.5 ± 0.1
2.5
34-
2
1
L
Case Ø D = 40 mm
Fig.8 Printed wiring pin version
L + 5 max.
5.1 ± 0.1
1.3
(5 x)
10 ± 0.1
17.5 ± 0.1
20 ± 0.1
Case Ø D = 40 mm
Fig.9 Mounting hole diagram viewed from component side
Tab l e 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW versions
NOMINAL CASE SIZE
Ø D x L
Ø D
max.
L
max.
25 x 30 26 35 24 100 290 x 280 x 50 25 x 40 26 45 28 100 290 x 280 x 60 30 x 40 31 45 38 100 340 x 330 x 60 35 x 40 36 45 51 50 390 x 198 x 60 35 x 50 36 55 66 50 390 x 198 x 70 40 x 40 41 45 78 50 440 x 223 x 60 40 x 50 41 55 82 50 440 x 223 x 70 40 x 70 41 75 110 25 230 x 230 x 90
40 x 100 41 105 176 25 230 x 230 x 120
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
L x W x H
MOUNTING
When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple current and/or temperature is applied.
Pin numbers 2, 3 and 4 (if present) must be free from the electrical circuit.
Document Number: 28347 For technical questions, contact: aluminumcaps2@vishay.com Revision: 07-Oct-09 159
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162/163 PLL-PW
Vishay BCcomponents
Aluminum Capacitors
Power Long Life Printed Wiring
ELECTRICAL DATA
SYMBOL DESCRIPTION C
R
I
R
I
L1
I
L5
ESR max. equivalent series resistance at 100 Hz Z max. impedance at 10 kHz
Note
Unless otherwise specified, all electrical values in tables 2and 3
• apply at T
Tab l e 2
rated capacitance at 100 Hz rated RMS ripple current at 100 Hz and 105 °C max. leakage current after 1 minute at U max. leakage current after 5 minutes at U
= 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
amb
R
R
ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES
I
C
U
R
(V)
10
16
25
40
63
100
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R
100 Hz
(µF)
10 000 25 x 30 3.17 0.60 0.20 48 37 54103E3 15 000 25 x 40 4.21 0.90 0.30 34 27 54153E3 22 000 30 x 40 5.05 1.32 0.44 29 23 54223E3 33 000 35 x 40 5.63 1.98 0.66 27 22 54333E3 47 000 35 x 50 6.19 2.82 0.94 26 21 54473E3 47 000 40 x 40 6.19 2.82 0.94 26 21 44473E3
68 000 40 x 50 7.64 4.08 1.36 21 18 54683E3 100 000 40 x 70 10.0 6.00 2.00 16 15 54104E3 150 000 40 x 100 12.9 9.00 3.00 13 12 54154E3
6800 25 x 30 3.11 0.65 0.22 50 37 55682E3 10 000 25 x 40 4.09 0.96 0.32 36 27 55103E3 15 000 30 x 40 4.97 1.44 0.48 30 23 55153E3 22 000 35 x 40 5.53 2.12 0.71 29 22 55223E3 33 000 35 x 50 6.08 3.17 1.06 28 21 55333E3 33 000 40 x 40 6.08 3.17 1.06 28 21 45333E3 47 000 40 x 50 7.46 4.52 1.51 22 18 55473E3 68 000 40 x 70 9.70 6.53 2.18 17 15 55683E3
100 000 40 x 100 12.90 9.60 3.20 13 12 55104E3
4700 25 x 30 2.94 0.71 0.24 56 37 56472E3
6800 25 x 40 3.93 1.02 0.34 39 27 56682E3 10 000 30 x 40 4.81 1.50 0.50 32 23 56103E3 15 000 35 x 40 5.43 2.25 0.75 30 22 56153E3 22 000 35 x 50 5.98 3.30 1.10 29 21 56223E3 22 000 40 x 40 5.98 3.30 1.10 29 21 46223E3 33 000 40 x 50 7.30 4.95 1.65 23 18 56333E3 47 000 40 x 70 9.43 7.05 2.35 18 15 56473E3 68 000 40 x 100 12.44 10.20 3.40 14 12 56683E3
2200 25 x 30 2.36 0.53 0.18 87 54 57222E3
3300 25 x 40 3.17 0.79 0.27 60 38 57332E3
4700 30 x 40 3.93 1.13 0.38 48 33 57472E3
6800 35 x 40 4.59 1.63 0.55 42 31 57682E3 10 000 35 x 50 5.03 2.40 0.80 41 29 57103E3 10 000 40 x 40 5.03 2.40 0.80 41 29 47103E3 15 000 40 x 50 6.09 3.60 1.20 33 24 57153E3 22 000 40 x 70 8.34 5.28 1.76 23 18 57223E3 33 000 40 x 100 10.97 7.92 2.64 18 15 57333E3
1000 25 x 30 1.55 0.38 0.13 202 155 58102E3
1500 25 x 40 2.10 0.57 0.19 137 109 58152E3
2200 30 x 40 2.72 0.83 0.28 100 79 58222E3
3300 35 x 40 3.44 1.25 0.42 75 61 58332E3
4700 35 x 50 4.09 1.78 0.60 62 53 58472E3
4700 40 x 40 4.09 1.78 0.60 62 53 48472E3
6800 40 x 50 5.10 2.57 0.86 47 40 58682E3 10 000 40 x 70 6.86 3.78 1.26 34 29 58103E3 15 000 40 x 100 9.31 5.67 1.89 25 21 58153E3
470 25 x 30 1.42 0.28 0.10 240 155 59471E3
680 25 x 40 1.90 0.41 0.14 167 109 59681E3 1000 30 x 40 2.48 0.60 0.20 120 79 59102E3 1500 35 x 40 3.17 0.90 0.30 88 61 59152E3 2200 35 x 50 3.79 1.32 0.44 72 53 59222E3 2200 40 x 40 3.79 1.32 0.44 72 53 49222E3 3300 40 x 50 4.81 1.98 0.66 53 40 59332E3 4700 40 x 70 6.49 2.82 0.94 38 29 59472E3 6800 40 x 100 8.80 4.08 1.36 28 21 59682E3
NOMINAL
CASE SIZE
Ø D x L (mm)
R
100 Hz
105 °C
(A)
I
L1
1min
(mA)
ORDERING EXAMPLE
Electrolytic capacitor 162 series
10 000 µF/25 V; ± 20 %
Nominal case size: Ø 30 mm x 40 mm
Ordering code: MAL2162 56103E3
Former 12NC: 2222162 56103
I
L5
5min
(mA)
ESR
100 Hz
(mΩ)
Z
10 kHz
(mΩ)
ORDERING CODE
MAL2162.......
Document Number: 28347
162/163 PLL-PW
Aluminum Capacitors
Power Long Life Printed Wiring
Tab l e 3
ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES
I U (V)
200
250
385
400
C
R
R
100 Hz
(µF)
150 25 x 30 0.72 0.18 0.06 950 710 52151E3 220 25 x 40 0.96 0.26 0.09 650 485 52221E3 330 30 x 40 1.29 0.40 0.14 442 330 52331E3 470 35 x 40 1.66 0.57 0.19 321 240 52471E3 680 35 x 50 2.09 0.82 0.28 237 185 52681E3
680 40 x 40 2.09 0.82 0.28 237 185 42681E3 1000 40 x 50 2.71 1.20 0.40 167 133 52102E3 1500 40 x 70 3.75 1.80 0.60 114 90 52152E3 2200 40 x 100 5.24 2.64 0.88 79 62 52222E3
100 25 x 30 0.67 0.15 0.05 1060 710 53101E3
150 25 x 40 0.92 0.22 0.08 710 485 53151E3
220 30 x 40 1.28 0.33 0.11 492 330 53221E3
330 35 x 40 1.65 0.49 0.17 325 240 53331E3
470 35 x 50 2.01 0.70 0.24 256 185 53471E3
470 40 x 40 2.01 0.70 0.24 256 185 43471E3
680 40 x 50 2.59 1.02 0.34 182 133 53681E3 1000 40 x 70 3.58 1.50 0.50 125 90 53102E3 1500 40 x 100 5.05 2.25 0.75 85 62 53152E3
68 25 x 30 0.61 0.16 0.06 1650 1260 58689E3 100 25 x 40 0.82 0.23 0.08 1120 855 58101E3 150 30 x 40 1.10 0.35 0.12 755 580 58151E3 220 35 x 40 1.44 0.51 0.17 525 405 58221E3 330 35 x 50 1.84 0.77 0.26 360 280 58331E3 330 40 x 40 1.84 0.77 0.26 360 280 48331E3 470 40 x 50 2.37 1.09 0.36 260 205 58471E3 680 40 x 70 3.24 1.58 0.53 180 140 58681E3
1000 40 x 100 4.54 2.31 0.78 125 100 58102E3
68 25 x 30 0.39 0.16 0.06 3200 2660 56689E3 100 25 x 40 0.53 0.24 0.08 2180 1810 56101E3 150 30 x 40 0.72 0.36 0.12 1460 1210 56151E3 220 35 x 40 0.94 0.52 0.17 1010 830 56221E3 330 35 x 50 1.24 0.79 0.26 680 570 56331E3 330 40 x 40 1.24 0.79 0.26 680 570 46331E3 470 40 x 50 1.59 1.12 0.37 485 407 56471E3 680 40 x 70 2.18 1.63 0.54 336 282 56681E3
1000 40 x 100 3.07 2.40 0.80 230 193 56102E3
NOMINAL
CASE SIZE
Ø D x L (mm)
R
100 Hz 105 °C
(A)
I
L1
1min
(mA)
I
L5
5min
(mA)
ESR
100 Hz
(mΩ)
Vishay BCcomponents
Z
10 kHz
(mΩ)
ORDERING CODE
MAL2163.......
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage
Reverse voltage U
Current
Leakage current
Inductance
Equivalent series inductance (ESL)
Document Number: 28347 For technical questions, contact: aluminumcaps2@vishay.com Revision: 07-Oct-09 161
200 V versions U
385 V versions Us= 1.1 x U
After 1 minute at U
After 5 minutes at U
Case Ø D = 25 mm max. 25 nH
Case Ø D = 30 and 35 mm max. 30 nH
Case Ø D = 40 mm max. 35 nH
R
R
= 1.15 x U
s
1V
rev
IL1≤ 0.006 CRx UR+4µA
IL5≤ 0.002 CRx UR+4µA
R
R
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162/163 PLL-PW
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Power Long Life Printed Wiring
RIPPLE CURRENT AND USEFUL LIFE
IA= actual ripple current at 100 Hz
= rated ripple current at 100 Hz and 105 °C
I
R
(1)
Useful life at 105 °C and IR applied: 5000 hours
Fig.10 Multiplier of useful life as a function of ambient temperature and ripple current load
Aluminum Capacitors
2.7
I
A
I
R
2.6
2.5
2.4
2.3
2.2
2.1
2.0
1.9
1.8
1.7
1.6
1.5
1.4
1.3
1.2
1.1
400
1.0
600
0.8
0.5
0.0 40 9080706050
300
200
150
100
60
40
30
20
15
10
1
1.2
1.5
2
2.5
3
4
5
7
life multiplier
(1)
100 110
T
(°C)
amb
Tab l e 4
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
I
MULTIPLIER
FREQUENCY
(Hz)
= 10 V to 25 V UR = 40 V to 100 V UR = 200 V to 400 V
U
R
50 0.93 0.91 0.86
100 1.00 1.00 1.00
200 1.04 1.05 1.13
400 1.07 1.09 1.21
1000 1.11 1.13 1.29
2000 1.13 1.15 1.32
4000 1.15 1.18 1.35
10 000 1.18 1.22 1.40
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R
Document Number: 28347
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Power Long Life Printed Wiring
Tab l e 5
TEST PROCEDURES AND REQUIREMENT
TEST
NAME OF TEST REFERENCE
Endurance IEC 60384-4/
EN130300 subclause 4.13
Useful life CECC 30301
subclause 1.8.1
Shelf life (storage at high temperature)
IEC 60384-4/ EN130300 subclause 4.17
T
= 105 °C; UR applied;
amb
2000 hours
= 105 °C; UR and IR applied;
T
amb
5000 hours
T
= 105 °C; no voltage applied;
amb
500 hours
After test: U 24 hours to 48 hours before measurement
PROCEDURE
(quick reference)
to be applied for 30 minutes,
R
Vishay BCcomponents
REQUIREMENTS
UR≤ 100 V; ΔC/C: ± 15 %
> 100 V; ΔC/C: ± 10 %
U
R
ESR 1.3 x spec. limit
Z 2 x spec. limit
spec. limit
I
L5
UR≤ 100 V; ΔC/C: ± 45 %
> 100 V; ΔC/C: ± 30 %
U
R
ESR 3 x spec. limit
Z 3 x spec. limit
spec. limit
I
L5
no short or open circuit, no visible damage
total failure percentage:
100 V: 1 %;
U
R
> 100 V: 3 %
U
R
ΔC/C: ± 10 %
ESR 1.2 x spec. limit
I
2 x spec. limit
L5
Document Number: 28347 For technical questions, contact: aluminumcaps2@vishay.com Revision: 07-Oct-09 163
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Legal Disclaimer Notice
Vishay

Disclaimer

All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
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