C&H Technology 158 PUL-SI User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

www.chtechnology.com

Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

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Aluminum Capacitors

Power Ultra Long Life Snap-In

Fig.1 Component outlines

058/059

PLL-SI

miniaturized

QUICK REFERENCE DATA

DESCRIPTION VALUE

Nominal case sizes
(Ø D x L in mm)

Rated capacitance range
(E6/E12 series), C

Tolerance on C

Rated voltage range, U

Category temperature range - 40 °C to + 105 °C

Endurance test at 105 °C 2000 hours

Useful life at 105 °C 5000 hours

Useful life at 40 °C,

1.9 x I

applied

R

Shelf life at 0 V, 105 °C 500 hours

Based on sectional
specification

Climatic category IEC 60068 40/105/56

R

R

R

158

PUL-SI

85 °C

22 x 25 to 35 x 50

560 µF to 47 000 µF

± 20 %

16 V to 100 V

125 000 hours

IEC 60384-4/EN130300

156

PUM-SI

158 PUL-SI

Vishay BCcomponents

FEATURES

• Polarized aluminum electrolytic capacitors,
non-solid electrolyte

• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve

• Low ESR, high ripple current capability

• Long useful life: up to 5000 hours at 105 °C

• Keyed polarity version available

• Compliant to RoHS directive 2002/95/EC

APPLICATIONS

• General purpose, industrial telecommunication and
audio/video systems

• Smoothing and filtering

• Standard and switched mode power supplies

• Energy storage in pulse systems

MARKING

The capacitors are marked (where possible) with the
following information:

• Rated capacitance (in µF)

• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)

• Rated voltage (in V)

• Date code (YYMM)

• Name of manufacturer

• Code for factory of origin

• ‘-’ sign to identify the negative terminal, visible from the top

and side of the capacitor

• Code number

• Climatic category in accordance with IEC 60068

RoHS

COMPLIANT

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm)

U

(V)

C

R

(µF)

560 ------22 x 25
820 -----22 x 2522 x 30

1000

1200 ----22 x 2522 x 3025 x 35

1500

1800

2200

Document Number: 28375 For technical questions, contact: [e-mail]
Revision: 07-Oct-09 91

16 25 40 50 63 80 100

------22 x 35

------ 25 x 30

- - - 22 x 25 22 x 30 22 x 35 -

-----25 x 3025 x 40

-----25 x 35-

------ 30 x 30

- - 22 x 25 22 x 30 22 x 35 25 x 40 30 x 35

----25 x 3030 x 30-

R

www.vishay.com

158 PUL-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Long Life Snap-In

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D X L in mm)

U

(V)

C

R

(µF)

2700

3300

3900

4700

5600

6800

8200

10 000

12 000

15 00025 x 4030 x 4035 x 45----

18 000

22 00030 x 4030 x 50-----

27 000

33 000

39 00035 x 45-----­47 00035 x 50------

16 25 40 50 63 80 100

- - - 22 x 35 - - 30 x 40

- - - 25 x 30 25 x 35 30 x 35 -

- 22 x 25 22 x 30 - 25 x 40 25 x 50 30 x 50

- - - 25 x 35 30 x 30 - 35 x 35

- - 22 x 35 22 x 45 - 30 x 40 35 x 40

- - 25 x 30 25 x 40 30 x 35 - -

- 22 x 30 22 x 40 - 30 x 40 35 x 35 35 x 50

- - - 30 x 30 - - -

22 x 25 - - 25 x 50 - 35 x 40 -

- - 25 x 35 30 x 35 35 x 35 - -

- 22 x 35 - 30 x 40 30 x 50 35 x 50 -

- 25 x 30 30 x 30 - 35 x 40 - -

22 x 30 22 x 40 25 x 50 - 35 x 45 - -

- 25 x 35 30 x 35 35 x 35 - - ­22 x 35 25 x 40 30 x 40 35 x 40 35 x 50 - ­25 x 30 30 x 30 35 x 30 - - - ­22 x 40 - - 35 x 45 - - ­25 x 35 30 x 35 35 x 35 - - - -

--35 x 50---­30 x 3535 x 35---- -

-35 x 45----­35 x 35----- ­30 x 5035 x 50----­35 x 40----- -

R

DIMENSIONS in millimeters AND AVAILABLE FORMS

TWO TERMINAL SNAP-IN

Ø D

+ TERMINAL

- TERMINAL

Bottom view

The minus terminal can be marked with a black dot or with an
imprinted ‘-’ sign.

Fig.2 Two terminal snap-in Fig.3 Mounting hole diagram

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92 Revision: 07-Oct-09

L

L + 2 max.

+ 0

5.8 mm

- 1

10 ± 0.1

Ø 2 ± 0.1 (2 x)

Document Number: 28375

158 PUL-SI

Aluminum Capacitors

Power Ultra Long Life Snap-In

THREE TERMINAL SNAP-IN

Ø D

+ TERMINAL

- TERMINAL

minus pole
marking

The negative terminal has TWO pins which are BOTH electrically
connected.

Bottom view

Fig.4 Three terminal snap-in

L + 2 max.L

4 ± 0.5

Vishay BCcomponents

Ø 2 ± 0.1

(2 x)

Ø 2.5

± 0.1

10

3.3

± 0.1

4.75 ± 0.1

The 10 mm spacing of the 2 pin snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the negative primary hole so that
polarization is always maintained, together with added mechanical
stability.

Fig.5 Mounting hole diagram

± 0.1

Tab l e 1

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

NOMINAL

CASE SIZE

Ø D x L

22 x 25 23 27 ≈ 12 100 260 x 250 x 39

22 x 30 23 32 ≈ 16 100 260 x 250 x 44

22 x 35 23 37 ≈ 20 100 260 x 250 x 49

22 x 40 23 42 ≈ 23 100 260 x 250 x 54

25 x 30 26 32 ≈ 22 100 290 x 280 x 44

25 x 35 26 37 ≈ 24 100 290 x 280 x 49

25 x 40 26 42 ≈ 27 100 290 x 280 x 54

25 x 50 26 52 ≈ 38 100 290 x 280 x 64

30 x 30 31 32 ≈ 30 100 340 x 330 x 44

30 x 35 31 37 ≈ 35 100 340 x 330 x 49

30 x 40 31 42 ≈ 40 100 340 x 330 x 54

30 x 50 31 52 ≈ 50 100 340 x 330 x 64

35 x 35 36 37 ≈ 48 50 390 x 198 x 49

35 x 40 36 42 ≈ 55 50 390 x 198 x 54

35 x 45 36 47 ≈ 63 50 390 x 198 x 59

35 x 50 36 52 ≈ 72 50 390 x 198 x 64

Ø D

max.

L

max.

MASS

(g)

PACKAGING QUANTITIES

(units per box)

CARDBOARD BOX DIMENSIONS

L x W x H

Document Number: 28375 For technical questions, contact: [e-mail]
Revision: 07-Oct-09 93

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158 PUL-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Long Life Snap-In

ELECTRICAL DATA

SYMBOL DESCRIPTION

C

R

I

R

I

L5

ESR typ./max. equivalent series resistance at 100 Hz

Z typ./max. impedance at 10 kHz

Notes

(1)

ESR at 120 Hz is approximately 0.95 x ESR 100 Hz

• Unless otherwise specified, all electrical values in table 2 apply at
T

amb

Tab l e 2

ELECTRICAL DATA AND ORDERING INFORMATION

U

R

(V)

16

25

rated capacitance at 100 Hz

rated RMS ripple current at 100 Hz, 105 °C

max. leakage current after 5 minutes at U

= 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %

C

R

100 Hz

(µF)

5600 22 x 25 2.50 2.95 0.18 111 98 15562E3 55562E3

8200 22 x 30 3.10 3.66 0.27 79 70 15822E3 55822E3

10 000 22 x 35 3.56 4.20 0.32 65 58 15103E3 55103E3

10 000 25 x 30 3.42 4.04 0.32 70 63 25103E3 65103E3

12 000 22 x 40 4.00 4.72 0.39 56 50 15123E3 55123E3

12 000 25 x 35 3.91 4.61 0.39 59 53 25123E3 65123E3

15 000 25 x 40 4.39 5.18 0.48 49 45 25153E3 65153E3

15 000 30 x 30 3.80 4.48 0.48 61 55 35153E3 75153E3

18 000 30 x 35 4.36 5.14 0.58 50 46 35183E3 75183E3

22 000 30 x 40 4.85 5.72 0.71 43 39 35223E3 75223E3

27 000 35 x 35 4.49 5.30 0.87 49 43 45273E3 85273E3

33 000 30 x 50 5.70 6.73 1.06 33 31 35333E3 75333E3

33 000 35 x 40 4.97 5.86 1.06 42 37 45333E3 85333E3

39 000 35 x 45 5.42 6.40 1.25 37 33 45393E3 85393E3

47 000 35 x 50 5.80 6.84 1.51 33 30 45473E3 85473E3

3300 22 x 25 2.27 2.68 0.17 130 105 16332E3 56332E3

4700 22 x 30 2.82 3.33 0.24 93 76 16472E3 56472E3

6800 22 x 35 3.37 3.98 0.34 69 57 16682E3 56682E3

6800 25 x 30 3.25 3.84 0.34 74 62 26682E3 66682E3

8200 22 x 40 3.79 4.47 0.41 58 49 16822E3 56822E3

8200 25 x 35 3.72 4.39 0.41 62 52 26822E3 66822E3

10 000 25 x 40 4.18 4.93 0.50 52 44 26103E3 66103E3

10 000 30 x 30 3.65 4.31 0.50 64 55 36103E3 76103E3

12 000 30 x 35 4.19 4.94 0.60 53 46 36123E3 76123E3

15 000 30 x 40 4.66 5.50 0.75 45 39 36153E3 76153E3

18 000 35 x 35 4.36 5.14 0.90 51 43 46183E3 86183E3

22 000 30 x 50 5.52 6.51 1.10 35 31 36223E3 76223E3

22 000 35 x 40 4.83 5.70 1.10 44 37 46223E3 86223E3

27 000 35 x 45 5.24 6.18 1.35 39 33 46273E3 86273E3

33 000 35 x 50 5.32 6.27 1.65 36 31 46333E3 86333E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

100 Hz
105 °C

(A)

R

I
10 kHz
105 °C

(A)

(1)

R

5 min

(mA)

ORDERING EXAMPLE

Electrolytic capacitor 158 series
3900 µF/80 V; ± 20 %
Nominal case size: Ø 30 mm x 40 mm

2-terminal snap-in:
Ordering code: MAL2158 32392 E3
Former 12NC: 2222158 32392

3-terminal snap-in:
Ordering code: MAL2158 72392 E3
Former 12NC: 2222158 72392

I

L5

MAX. ESR

100 Hz

(mΩ)

MAX. Z

(1)

10 kHz

(mΩ)

ORDERING

CODE

MAL2158.......

2-TERM. 3-TERM.

www.vishay.com For technical questions, contact: [e-mail]
94 Revision: 07-Oct-09

Document Number: 28375

158 PUL-SI

Aluminum Capacitors

Power Ultra Long Life Snap-In

ELECTRICAL DATA AND ORDERING INFORMATION

U
(V)

40

50

63

C

R

R

100 Hz

(µF)

2200 22 x 25 2.17 2.65 0.18 131 100 17222E3 57222E3

3300 22 x 30 2.73 3.33 0.27 91 70 17332E3 57332E3

3900 22 x 35 3.12 3.81 0.32 77 59 17392E3 57392E3

3900 25 x 30 3.02 3.68 0.32 83 65 27392E3 67392E3

4700 22 x 40 3.52 4.29 0.38 65 51 17472E3 57472E3

5600 25 x 35 3.53 4.31 0.45 63 51 27562E3 67562E3

6800 30 x 30 3.39 4.14 0.55 69 56 37682E3 77682E3

8200 25 x 50 4.72 5.76 0.66 44 36 27822E3 67822E3

8200 30 x 35 3.90 4.76 0.66 57 47 37822E3 77822E3

10 000 30 x 40 4.36 5.32 0.80 48 40 37103E3 77103E3

12 000 35 x 35 4.00 4.88 0.96 56 45 47123E3 87123E3

15 000 35 x 45 4.99 6.09 1.20 42 35 47153E3 87153E3

18 000 35 x 50 5.36 6.54 1.44 38 31 47183E3 87183E3

1500 22 x 25 1.99 2.43 0.15 148 102 11152E3 51152E3

2200 22 x 30 2.50 3.05 0.22 104 73 11222E3 51222E3

2700 22 x 35 2.88 3.51 0.27 85 60 11272E3 51272E3

2700 25 x 30 2.81 3.43 0.27 91 66 21272E3 61272E3

3300 22 x 40 3.27 3.99 0.33 71 51 11332E3 51332E3

3300 25 x 35 3.23 3.94 0.33 75 55 21332E3 61332E3

3900 25 x 40 3.62 4.42 0.39 64 47 21392E3 61392E3

4700 30 x 30 3.24 3.95 0.47 74 57 31472E3 71472E3

5600 25 x 50 4.43 5.40 0.56 48 36 21562E3 61562E3

5600 30 x 35 3.73 4.55 0.56 61 47 31562E3 71562E3

6800 30 x 40 4.17 5.09 0.68 52 41 31682E3 71682E3

8200 35 x 35 3.88 4.73 0.82 61 46 41822E3 81822E3

10 000 35 x 40 4.33 5.28 1.00 52 40 41103E3 81103E3

12 000 35 x 45 4.72 5.76 1.20 46 35 41123E3 81123E3

1200 22 x 25 2.07 2.53 0.16 137 100 18122E3 58122E3

1500 22 x 30 2.49 3.04 0.19 107 78 18152E3 58152E3

2200 22 x 35 3.00 3.66 0.26 79 58 18222E3 58222E3

2200 25 x 30 2.90 3.54 0.28 85 64 28222E3 68222E3

2700 25 x 35 3.34 4.07 0.34 70 53 28272E3 68272E3

3300 25 x 40 3.76 4.59 0.42 59 45 28332E3 68332E3

3300 30 x 30 3.28 4.00 0.42 74 58 38332E3 78332E3

3900 30 x 35 3.77 4.60 0.50 61 48 38392E3 78392E3

4700 30 x 40 4.22 5.15 0.60 52 41 38472E3 78472E3

5600 35 x 35 3.97 4.84 0.71 59 47 48562E3 88562E3

6800 30 x 50 5.04 6.15 0.86 40 33 38682E3 78682E3

6800 35 x 40 4.42 5.39 0.86 51 40 48682E3 88682E3

8200 35 x 45 4.82 5.88 1.04 45 35 48822E3 88822E3

10 000 35 x 50 5.17 6.31 1.26 40 32 48103E3 88103E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

100 Hz
105 °C

(A)

I

R

10 kHz

105 °C

(A)

I

L5

5 min

(mA)

MAX. ESR

(1)

100 Hz

(mΩ)

Vishay BCcomponents

MAX. Z

10 kHz

(mΩ)

ORDERING

CODE

MAL2158.......

2-TERM. 3-TERM.

Document Number: 28375 For technical questions, contact: [e-mail]
Revision: 07-Oct-09 95

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158 PUL-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Long Life Snap-In

ELECTRICAL DATA AND ORDERING INFORMATION

U

(V)

80

100

C

R

R

100 Hz

(µF)

820 22 x 25 1.44 1.76 0.14 422 397 12821E3 52821E3

1200 22 x 30 1.82 2.22 0.20 291 274 12122E3 52122E3

1500 22 x 35 2.12 2.59 0.24 234 221 12152E3 52152E3

1500 25 x 30 2.10 2.56 0.24 240 228 22152E3 62152E3

1800 25 x 35 2.41 2.94 0.29 201 189 22182E3 62182E3

2200 25 x 40 2.74 3.34 0.36 166 156 22222E3 62222E3

2200 30 x 30 2.55 3.11 0.36 180 172 32222E3 72222E3

2700 30 x 35 2.93 3.57 0.44 147 141 32272E3 72272E3

3300 25 x 50 3.46 4.22 0.53 114 109 22332E3 62332E3

3900 30 x 40 3.39 4.14 0.63 110 106 32392E3 72392E3

4700 35 x 35 3.29 4.01 0.76 110 107 42472E3 82472E3

5600 35 x 40 3.69 4.50 0.90 93 90 42562E3 82562E3

6800 35 x 50 4.43 5.40 1.09 75 71 42682E3 82682E3

560 22 x 25 1.33 1.62 0.12 461 412 19561E3 59561E3

820 22 x 30 1.69 2.06 0.17 318 284 19821E3 59821E3

1000 22 x 35 1.95 2.38 0.20 261 234 19102E3 59102E3

1000 25 x 30 1.95 2.38 0.20 267 240 29102E3 69102E3

1200 25 x 35 2.23 2.72 0.24 223 200 29122E3 69122E3

1500 25 x 40 2.56 3.12 0.30 180 162 29152E3 69152E3

1800 30 x 30 2.49 3.04 0.36 172 158 39182E3 79182E3

2200 30 x 35 2.87 3.50 0.44 141 129 39222E3 79222E3

2700 30 x 40 3.24 3.95 0.54 117 108 39272E3 79272E3

3300 30 x 50 3.87 4.72 0.66 94 87 39332E3 79332E3

3300 35 x 35 3.19 3.89 0.66 115 107 49332E3 89332E3

3900 35 x 40 3.58 4.37 0.78 98 91 49392E3 89392E3

4700 35 x 50 4.29 5.23 0.94 78 73 49472E3 89472E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

100 Hz
105 °C

(A)

I

R

10 kHz
105 °C

(A)

5 min

(mA)

I

L5

MAX. ESR

100 Hz

(mΩ)

MAX. Z

(1)

10 kHz

(mΩ)

ORDERING

CODE

MAL2158.......

2-TERM. 3-TERM.

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE

Voltag e

Surge voltage U

Reverse voltage U

Current

Leakage current

Inductance

Equivalent series inductance (ESL) All case sizes

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96 Revision: 07-Oct-09

After 1 minute at U

After 5 minutes at U

R

R

= 1.15 x U

s

≤ 1V

rev

IL1≤ 0.006 CR x UR + 4 µA

IL5≤ 0.002 CR x UR + 4 µA

typ. 19 nH

max. 25 nH

R

Document Number: 28375

158 PUL-SI

Aluminum Capacitors

Power Ultra Long Life Snap-In

RIPPLE CURRENT AND USEFUL LIFE

I

A

I

R

IA = actual ripple current at 100 Hz
I

= rated ripple current at 100 Hz and 105 °C

R

(1) Useful life at 105 °C and I

applied: 5000 hours

R

Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load

Vishay BCcomponents

2.7

2.6

2.5

2.4

2.3

2.2

2.1

2.0

1.9

1.8

1.7

1.6

1.5

1.4

1.3

1.2

1.1

1.0

600

0.8

0.5

0.0
40 50 60 70 80 90

400

300

200

150

100

60

40

30

20

15

10

7

2.5

3

4

5

1

1.2

1.5

2

life multiplier

MGA454

(1)

100 110

T

(˚C)

amb

Tab l e 3

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

MULTIPLIER

I

FREQUENCY

(Hz)

50 0.93 0.91

100 1.00 1.00

200 1.04 1.05

400 1.07 1.09

1000 1.11 1.13

2000 1.13 1.15

4000 1.15 1.18

≥ 10 000 1.18 1.22

Document Number: 28375 For technical questions, contact: [e-mail]
Revision: 07-Oct-09 97

U

= 16 V to 25 V UR = 40 V to 100 V

R

R

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158 PUL-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Long Life Snap-In

Tab l e 4

TEST PROCEDURES AND REQUIREMENTS

TEST

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

EN130300

subclause 4.13

Useful life CECC 30301

subclause 1.8.1

Shelf life
(storage at
high temperature)

IEC 60384-4/

EN130300

subclause 4.17

= 105 °C; UR applied;

T

amb

2000 hours

= 105 °C; UR and IR applied;

T

amb

5000 hours

T

= 105 °C; no voltage applied;

amb

500 hours

After test: U

24 hours to 48 hours before measurement

R

PROCEDURE

(quick reference)

to be applied for 30 minutes,

REQUIREMENTS

ΔC/C: ± 15 %

ESR ≤ 1.3 x spec. limit

Z ≤ 2xspec. limit

I

≤ spec. limit

L5

ΔC/C: ± 20 %

ESR ≤ 3 x spec. limit

Z ≤ 3xspec. limit

I

≤ spec. limit

L5

no short or open circuit,

no visible damage

total failure percentage:

U

: ≤ 1 %

R

ΔC/C: ± 15 %

ESR ≤ 1.5 x spec. limit

I

≤ 2 x spec. limit

L5

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98 Revision: 07-Oct-09

Document Number: 28375

Legal Disclaimer Notice

Vishay

Disclaimer

All product specifications and data are subject to change without notice.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf
(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.

Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.

No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
document or by any conduct of Vishay.

The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such
applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting
from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding
products designed for such applications.

Product names and markings noted herein may be trademarks of their respective owners.

Document Number: 91000 www.vishay.com
Revision: 18-Jul-08 1