C&H Technology 157 PUM-SI User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

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Phone [phone]

Fax [phone]

1-800-274-4284

Thank you for downloading this document from C&H Technology, Inc.

Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

Availability

Pricing

Phone – 1-800-274-4284

E-Mail – [e-mail]

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Aluminum Capacitors

Power Ultra Miniature Snap-In

Fig.1 Component outlines

159

PUL-SI

105 °C

057

PSM-SI

QUICK REFERENCE DATA

DESCRIPTION VALUE

Nominal case sizes
(Ø D x L in mm)

Rated capacitance range
(E6/E12 series), C

Tolerance on C

Rated voltage range, U

Category temperature range - 25 to + 85 °C

Endurance test at 85 °C 3000 hours

Load life at 85 °C 3000 hours

Useful life at 85 °C 5000 hours

Useful life at 40 °C,

1.4 x I

Shelf life at 0 V, 85 °C 1000 hours

Based on sectional
specification

Climatic category IEC 60038

applied

R

smaller

dimensions

R

R

157

PUM-SI

R

longer life

higher ripple

22 x 25

to 35 x 60

56 µF to 2200 µF

± 20 %

200 V, 250 V 400 V, 450 V

90 000 hours

IEC 60384-4/EN130300

25/085/56

198

PHR-SI

157 PUM-SI

Vishay BCcomponents

FEATURES

• Polarized aluminum electrolytic capacitors,
non-solid electrolyte

• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve

• Useful life: 5000 hours at 85 °C

• Keyed polarity version available

APPLICATIONS

• General purpose, industrial and audio/video systems

• Smoothing and filtering

• Standard and switched mode power supplies

• Energy storage in pulse systems

MARKING

The capacitors are marked (where possible) with the
following information:

• Rated capacitance (in µF)

• Tolerance on rated capacitance, code letter in accordance

with IEC 60062 (M for ± 20 %)

• Rated voltage (in V)

• Date code (YYMM)

• Name of manufacturer

• Code for factory of origin

• ‘-’ sign to identify the negative terminal, visible from the top

and side of the capacitor

• Code number, all 12 or last 8 digits (2222) 157 xxxxx

• Climatic category in accordance with IEC 60068

RoHS

COMPLIANT

SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

U

C

R

(µF)

56---22x25
68 - - 22 x 25 22 x 30

82

100

120

Document Number: 28338 For technical questions, contact: [e-mail]
Revision: 18-Aug-08 41

200 250 400 450

- - 22 x 25 22 x 30

---25x25

- - 22 x 30 22 x 35

---25x30

- - 22 x 30 22 x 40

---25x30

---30x25

R

(V)

www.vishay.com

157 PUM-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Miniature Snap-In

SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

U

C

R

(µF)

150

180

220

270

330

390

470

560

680

820

1000

1200

1500

1800 35 x 45 - - ­2200 35 x 50 - - -

200 250 400 450

- - 22 x 35 25 x 35

- - 25 x 30 25 x 40

---30x30

- - 22 x 40 25 x 40

- - 25 x 35 30 x 35

---35x25

- 22 x 30 25 x 40 25 x 50

- - 30 x 30 30 x 40

- - 35 x 25 35 x 30

22 x 25 22 x 30 25 x 45 30 x 45

- 25 x 25 30 x 35 35 x 35

--35x30-

22 x 30 22 x 35 30 x 40 30 x 50

- 25 x 30 35 x 30 35 x 40

22 x 30 22 x 40 30 x 45 35 x 45

- 30 x 25 35 x 35 ­22 x 35 25 x 35 30 x 50 35 x 50
25 x 30 30 x 30 35 x 40 ­22 x 40 25 x 40 35 x 45 ­25 x 35 30 x 30 - ­30 x 25 35 x 25 - ­25 x 40 25 x 45 35 x 50 35 x 60
30 x 30 30 x 35 - ­35 x 25 35 x 30 - ­25 x 45 30 x 40 35 x 60 ­30 x 35 35 x 35 - ­35x30--­30 x 40 30 x 45 - ­35 x 30 35 x 40 - ­30 x 45 35 x 45 - ­35x35--­30 x 50 35 x 50 - ­35x40---

R

(V)

DIMENSIONS in millimeters AND AVAILABLE FORMS

TWO TERMINAL SNAP-IN

Ø D

+ TERMINAL

- TERMINAL

Bottom view

The minus terminal can be marked with a black dot or with an
imprinted ‘−’sign.

Fig.2 Two terminal snap-in Fig.3 Mounting hole diagram

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42 Revision: 18-Aug-08

L

L + 2 max.

+ 0

5.8 mm

- 1

Ø 2 ± 0.1 (2 x)

10

± 0.1

Document Number: 28338

157 PUM-SI

T

Aluminum Capacitors

Power Ultra Miniature Snap-In

THREE TERMINAL SNAP-IN

Ø D

+ TERMINAL

- TERMINAL

minus pole
marking

he negative terminal has TWO pins which are BOTH electrically

connected.

Bottom view

Fig.4 Three terminal snap-in

L + 2 max.L

4 ± 0.5

Vishay BCcomponents

Ø 2 ± 0.1(2 x )

Ø 2.5 ± 0.1

10 ± 0.1

3.3 ± 0.1

4.75 ± 0.1

The 10 mm spacing of the 2 pin snap-in is used as the base layout
and a third hole is added.
The third hole is closer to the negative primary hole so that
polarization is always maintained, together with added mechanical
stability.

Fig.5 Mounting hole diagram

Tab l e 1

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

NOMINAL

CASE SIZE

Ø D x L

22 x 25 23 27 ≈ 12 100

22 x 30 23 32 ≈ 16 100

22 x 35 23 37 ≈ 20 100

22 x 40 23 42 ≈ 23 100

25 x 25 26 27 ≈ 20 100

25 x 30 26 32 ≈ 22 100

25 x 35 26 37 ≈ 24 100

25 x 40 26 42 ≈ 27 100

25 x 45 26 47 ≈ 32 100

25 x 50 26 52 ≈ 38 100

30 x 25 31 27 ≈ 25 100

30 x 30 31 32 ≈ 30 100

30 x 35 31 37 ≈ 35 100

30 x 40 31 42 ≈ 40 100

30 x 45 31 47 ≈ 45 100

30 x 50 31 52 ≈ 50 100

35 x 25 36 27 ≈ 33 50

35 x 30 36 32 ≈ 40 50

35 x 35 36 37 ≈ 48 50

35 x 40 36 42 ≈ 55 50

35 x 45 36 47 ≈ 63 50

35 x 50 36 52 ≈ 72 50

35 x 60 36 62 ≈ 82 50

Ø D

max.

L

max.

MASS

(g)

PACKAGING QUANTITIES

(units per box)

Document Number: 28338 For technical questions, contact: [e-mail]
Revision: 18-Aug-08 43

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157 PUM-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Miniature Snap-In

ELECTRICAL DATA

SYMBOL DESCRIPTION

C

R

I

R

I

L5

ESR

Z typ./max. impedance at 10 kHz

Notes

(1)

ESR at 120 Hz is approximately 0.95 x ESR 100 Hz

• Unless otherwise specified, all electrical values in Table 2 apply
at T

amb

Tab l e 2

ELECTRICAL DATA AND ORDERING INFORMATION

U

R

(V)

200

250

rated capacitance at 100/120 Hz

rated RMS ripple current at 120 Hz, 85 °C

max. leakage current after 5 minutes at U

typ./max. equivalent series resistance at 100 Hz

= 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %

C

R

100 Hz

(µF)

270 22 x 25 1.15 0.54 550 880 420 700 52271E3 72271E3

330 22 x 30 1.36 0.66 430 720 300 500 52331E3 72331E3

390 22 x 30 1.46 0.78 390 650 295 490 52391E3 72391E3

470 22 x 35 1.68 0.94 350 580 240 400 32471E3 12471E3

470 25 x 30 1.67 0.94 350 580 240 400 52471E3 72471E3

560 22 x 40 1.91 1.12 255 425 235 390 42561E3 22561E3

560 25 x 35 1.91 1.12 255 425 235 390 32561E3 12561E3

560 30 x 25 1.89 1.12 255 425 235 390 52561E3 72561E3

680 25 x 40 2.18 1.36 210 350 205 340 42681E3 22681E3

680 30 x 30 2.04 1.36 210 350 205 340 52681E3 72681E3

680 35 x 25 2.06 1.36 210 350 205 340 62681E3 82681E3

820 25 x 45 2.46 1.64 170 290 145 240 62821E3 82821E3

820 30 x 35 2.35 1.64 170 290 145 240 32821E3 12821E3

820 35 x 30 2.29 1.64 170 290 145 240 52821E3 72821E3

1000 30 x 40 2.66 2.00 140 235 135 225 52102E3 72102E3

1000 35 x 30 2.33 2.00 140 235 135 225 62102E3 82102E3

1200 30 x 45 2.98 2.40 120 200 110 190 32122E3 12122E3

1200 35 x 35 2.69 2.40 120 200 110 190 62122E3 82122E3

1500 30 x 50 3.31 3.00 110 180 95 155 42152E3 22152E3

1500 35 x 40 3.04 3.00 110 180 95 155 52152E3 72152E3

1800 35 x 45 3.36 3.60 100 160 80 130 42182E3 22182E3

2200 35 x 50 3.68 4.40 90 150 65 105 52222E3 72222E3

220 22 x 30 1.23 0.55 600 1080 420 700 53221E3 73221E3

270 22 x 30 1.32 0.67 490 880 335 560 43271E3 23271E3

270 25 x 25 1.23 0.67 490 880 335 560 53271E3 73271E3

330 22 x 35 1.53 0.82 400 720 255 430 33331E3 13331E3

330 25 x 30 1.56 0.82 400 720 255 430 53331E3 73331E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

120 Hz

85 °C

(A)

R

I

L5

5min

(mA)

(1)

TYP. ESR
100 Hz

(MΩ)

(1)

ORDERING EXAMPLE

Electrolytic capacitor 157 series
1000 µF/200 V; ± 20 %
Nominal case size: Ø 30 x 40 mm

2-terminal snap-in:

Ordering code: MAL2157 52102 E3

Former 12NC: 2222157 52102

3-terminal snap-in:

Ordering code: MAL2157 72102 E3

Former 12NC: 2222157 72102

MAX. ESR

(1)

100 Hz

(MΩ)

TYP. Z

10 kHz

(MΩ)

MAX. Z

10 kHz

(MΩ)

ORDERING

CODE

MAL2157.......

2-TERM. 3-TERM.

www.vishay.com For technical questions, contact: [e-mail]
44 Revision: 18-Aug-08

Document Number: 28338

157 PUM-SI

Aluminum Capacitors

Vishay BCcomponents

Power Ultra Miniature Snap-In

ELECTRICAL DATA AND ORDERING INFORMATION

C

U

R

(V)

250

400

Document Number: 28338 For technical questions, contact: [e-mail]
Revision: 18-Aug-08 45

R

100 Hz

(µF)

390 22 x 40 1.74 0.97 330 610 250 425 43391E3 23391E3

390 30 x 25 1.58 0.97 330 610 250 425 53391E3 73391E3

470 25 x 35 1.87 1.17 280 505 190 320 33471E3 13471E3

470 30 x 30 1.89 1.17 280 505 190 320 53471E3 73471E3

560 25 x 40 2.12 1.40 240 425 185 310 43561E3 23561E3

560 30 x 30 1.97 1.40 240 425 185 310 53561E3 73561E3

560 35 x 25 1.80 1.40 240 425 185 310 63561E3 83561E3

680 25 x 45 2.29 1.70 200 350 155 260 63681E3 83681E3

680 30 x 35 2.28 1.70 200 350 155 260 33681E3 13681E3

680 35 x 30 2.20 1.70 200 350 155 260 53681E3 73681E3

820 30 x 40 2.57 2.05 160 290 125 210 53821E3 73821E3

820 35 x 35 2.54 2.05 160 290 125 210 63821E3 83821E3

1000 30 x 45 2.88 2.50 140 235 105 180 33102E3 13102E3

1000 35 x 40 2.86 2.50 140 235 105 180 53102E3 73102E3

1200 35 x 45 3.17 3.00 120 200 95 160 43122E3 23122E3

1500 35 x 50 3.49 3.75 90 160 85 140 53152E3 73152E3

68 22 x 25 0.71 0.27 1400 2800 1170 1950 56689E3 76689E3

82 22 x 25 0.77 0.33 1250 2500 970 1620 56829E3 76829E3

100 22 x 30 0.94 0.40 1125 2250 750 1220 56101E3 76101E3

120 22 x 30 0.97 0.48 990 1980 700 1140 56121E3 76121E3

150 22 x 35 1.13 0.60 750 1500 540 900 36151E3 16151E3

150 25 x 30 1.16 0.60 750 1500 540 900 56151E3 76151E3

180 22 x 40 1.29 0.72 630 1260 435 725 46181E3 26181E3

180 25 x 35 1.35 0.72 630 1260 435 725 36181E3 16181E3

220 25 x 40 1.54 0.88 520 1040 355 590 46221E3 26221E3

220 30 x 30 1.50 0.88 520 1040 355 590 56221E3 76221E3

220 35 x 25 1.42 0.88 520 1040 355 590 66221E3 86221E3

270 25 x 45 1.72 1.08 430 860 335 560 66271E3 86271E3

270 30 x 35 1.74 1.08 430 860 335 560 36271E3 16271E3

270 35 x 30 1.71 1.08 430 860 335 560 56271E3 76271E3

330 30 x 40 1.97 1.32 350 700 315 525 56331E3 76331E3

330 35 x 30 1.76 1.32 350 700 315 525 66331E3 86331E3

390 30 x 45 2.19 1.56 300 610 250 420 56391E3 76391E3

390 35 x 35 2.04 1.56 300 610 250 420 36391E3 16391E3

470 30 x 50 2.40 1.88 250 505 210 350 46471E3 26471E3

470 35 x 40 2.30 1.88 250 505 210 350 56471E3 76471E3

560 35 x 45 2.55 2.24 210 425 180 305 46561E3 26561E3

680 35 x 50 2.79 2.72 190 380 160 265 56681E3 76681E3

820 35 x 60 3.33 3.28 155 315 115 215 56821E3 76821E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

120 Hz

85 °C

(A)

I

L5

5min

(mA)

TYP. ESR

(1)

100 Hz

(MΩ)

MAX. ESR

(1)

100 Hz

(MΩ)

TYP. Z
10 kHz

(MΩ)

MAX. Z

10 kHz

(MΩ)

ORDERING

CODE

MAL2157.......

2-TERM. 3-TERM.

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157 PUM-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Miniature Snap-In

ELECTRICAL DATA AND ORDERING INFORMATION

C

U

R

(V)

450

Note

(1)

ESR at 120 Hz is approximately 0.95 x ESR 100 Hz

R

100 Hz

(µF)

56 22 x 25 0.68 0.25 1650 3300 1120 1880 57569E3 77569E3

68 22 x 30 0.80 0.30 1400 2800 920 1 530 57689E3 77689E3

82 22 x 30 0.87 0.36 1200 2400 780 1 290 47829E3 27829E3

82 25 x 25 0.85 0.36 1200 2400 780 1 290 57829E3 77829E3

100 22 x 35 1.00 0.45 1000 2000 630 1 050 37101E3 17101E3

100 25 x 30 1.02 0.45 1000 2000 630 1 050 57101E3 77101E3

120 22 x 40 1.15 0.54 800 1600 530 885 47121E3 27121E3

120 25 x 30 1.09 0.54 800 1600 530 885 57121E3 77121E3

120 30 x 25 1.10 0.54 800 1600 530 885 67121E3 87121E3

150 25 x 40 1.35 0.67 650 1300 420 705 47151E3 27151E3

150 25 x 35 1.27 0.67 650 1300 420 705 67151E3 87151E3

150 30 x 30 1.32 0.67 650 1300 420 705 57151E3 77151E3

180 25 x 40 1.45 0.81 570 1150 360 605 47181E3 27181E3

180 30 x 35 1.49 0.81 570 1150 360 605 57181E3 77181E3

180 35 x 25 1.35 0.81 570 1150 360 605 67181E3 87181E3

220 25 x 50 1.73 0.99 450 900 315 525 47221E3 27221E3

220 30 x 40 1.72 0.99 450 900 315 525 57221E3 77221E3

220 35 x 30 1.61 0.99 450 900 315 525 67221E3 87221E3

270 30 x 45 1.95 1.21 380 770 270 450 37271E3 17271E3

270 35 x 35 1.86 1.21 380 770 270 450 67271E3 87271E3

330 30 x 50 2.19 1.48 300 600 230 390 47331E3 27331E3

330 35 x 40 2.10 1.48 300 600 230 390 57331E3 77331E3

390 35 x 45 2.34 1.75 250 500 190 340 47391E3 27391E3

470 35 x 50 2.60 2.11 210 420 170 290 57471E3 77471E3

680 35 x 60 3.15 3.06 150 300 110 200 57681E3 77681E3

NOMINAL

CASE SIZE

Ø D x L

(mm)

I

R

120 Hz

85 °C

(A)

I

L5

5min

(mA)

TYP. ESR
100 Hz

(MΩ)

(1)

MAX. ESR

(1)

100 Hz

(MΩ)

TYP. Z

10 kHz

(MΩ)

MAX. Z

10 kHz

(MΩ)

ORDERING

CODE

MAL2157.......

2-TERM. 3-TERM.

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE

Voltag e

U

Surge voltage

Reverse voltage ≤ 1V

Current

Leakage current

Inductance

Equivalent series inductance (ESL) All case sizes

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46 Revision: 18-Aug-08

≥ 400 V versions

≤ 250 V versions

After 5 minutes at U

R

= 1.1 x U

s

= 1.15 x U

U

s

IL5 ≤ 0.01 CR x U

typ. 19 nH

max. 25 nH

R

R

R

Document Number: 28338

157 PUM-SI

Aluminum Capacitors

Power Ultra Miniature Snap-In

RIPPLE CURRENT AND USEFUL LIFE

I

A

I

R

IA= actual ripple current at 120 Hz
I

= rated ripple current at 120 Hz and 85 °C

R

(1)

Useful life at 85 °C and IR applied: 5000 hours

Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load

Vishay BCcomponents

2.4

2.3

2.2

2.1

2.0

1.9

1.8

1.7

1

1.6

1.5

1.4

10

5

8

1.3

1.2

1.1

1.0

0.8

0.5

0.0

45

60

40 50 60 70 80 90

15

20

30

2.5

3

4

1.2

1.5

2

life multiplier

MGA453

T

amb

(1 )

(°C)

Tab l e 3

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

FREQUENCY

(Hz)

50 0.90

100 0.95

120 1.00

200 1.15

1000 1.30

≥ 10 000 1.40

Document Number: 28338 For technical questions, contact: [e-mail]
Revision: 18-Aug-08 47

I

MULTIPLIER

R

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157 PUM-SI

Vishay BCcomponents

Aluminum Capacitors

Power Ultra Miniature Snap-In

Tab l e 4

TEST PROCEDURES AND REQUIREMENTS

TEST

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

Load life T

Useful life CECC 30301

Shelf life
(storage at
high temperature)

EN130300
subclause 4.13

subclause 1.8.1

IEC 60384-4/
EN130300
subclause 4.17

T

=85°C; UR applied;

amb

3000 hours

=85°C; UR and IR applied;

amb

3000 hours

=85°C; UR and IR applied;

T

amb

5000 hours

T

=85°C; no voltage applied;

amb

1000 hours

After test: U
24 hours to 48 hours before measurement

R

PROCEDURE

(quick reference)

to be applied for 30 minutes,

REQUIREMENTS

ΔC/C: ± 10 %

ESR ≤ 2 x spec. limit

≤ spec. limit

I

L5

ΔC/C: ± 20 %

ESR ≤ 2 x spec. limit

≤ spec. limit

I

L5

ΔC/C: ± 30 %

ESR ≤ 3 x spec. limit

≤ spec. limit

I

L5

no short or open circuit,
no visible damage

total failure percentage: ≤ 3 %

ΔC/C: ± 15 %

ESR ≤ 1.5 x spec. limit

I

≤ 1 x spec. limit

L5

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48 Revision: 18-Aug-08

Document Number: 28338

Legal Disclaimer Notice

Vishay

Disclaimer

All product specifications and data are subject to change without notice.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf
(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.

Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.

No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
document or by any conduct of Vishay.

The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such
applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting
from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding
products designed for such applications.

Product names and markings noted herein may be trademarks of their respective owners.

Document Number: 91000 www.vishay.com
Revision: 18-Jul-08 1