C&H Technology 104 PHL-ST User Manual

6121 Baker Road,
Suite 108
Minnetonka, MN 55345

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Fax [phone]

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Please contact the C&H Technology team for the following questions -

Technical

Application

Assembly

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104 PHL-ST

Vishay BCcomponents

Aluminum Capacitors

Power High Ripple Current Long Life Screw Terminals

FEATURES

• Polarized aluminum electrolytic capacitors,
non-solid electrolyte

• Large types, cylindrical aluminum case,
insulated with a blue sleeve

• Also available in bolt version (104 PHL-STB)

• Pressure relief in the sealing

• Long useful life

APPLICATIONS

ST

Fig.1 Component outlines

104

PHL-ST

85 °C

STB

102

PHR-ST

• Telecom and industrial, high temperature systems

• Smoothing and filtering

• Standard and switched mode power supplies

• Energy storage in pulse systems

RoHS

COMPLIANT

MARKING

QUICK REFERENCE DATA

DESCRIPTION VALUE

Nominal case size (Ø D x L in mm) 30 x 60 to 90 x 220

Rated capacitance range
(E6 series), C

Tolerance on C

Rated voltage range, U

Category temperature range - 40 °C to 105 °C

Endurance test at 105 °C 2000 hours

Useful life at 105 °C 5000 hours

Shelf life at 0 V, 105 °C 1000 hours

Based on sectional specification IEC 60384-4/EN130300

Climatic category IEC 60068 40/105/56

R

R

R

150 µF to 33 000 µF

± 20 %

200 V to 450 V

The capacitors are marked with the following information:

• Rated capacitance (in µF)

• Tolerance on rated capacitance, code letter in accordance

with IEC 60062 (± 20 %)

• Rated voltage (in V)

• Date code (YYMM)

• Name of manufacturer

• Code for factory of origin

• '-' sign to identify the negative terminal, visible from the top

and side of the capacitor

• Code number

• Climatic category in accordance with IEC 60068

• “LL” for long life grade

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

(V)

C

R

(µF)

150 - - - - 35 x 60

220 - - - 35 x 60 35 x 80

330 - - 35 x 60 35 x 80 35 x 105

470 - - 35 x 80 35 x 80 50 x 80

680

1000

1500

2200

Document Number: 28389 For technical questions, contact: [e-mail]
Revision: 31-Oct-08 183

200 250 350 400 450

35 x 60 35 x 60 35 x 105 50 x 80 50 x 105

35 x 60 35 x 80 50 x 80 50 x 105 50 x 105

35 x 80 35 x 105

35 x 80 - - - -

35 x 80 35 x 105 50 x 105 50 x 105 65 x 105

35 x 105

35 x 105 50 x 80 65 x 105 65 x 105 76 x 105

50 x 80

50 x 80 - 65 x 105 76 x 105

35 x 105

U

R

- - 65 x 105

- 76 x 105 76 x 146

www.vishay.com

104 PHL-ST

Vishay BCcomponents

Aluminum Capacitors

Power High Ripple Current

Long Life Screw Terminals

SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

(V)

C

R

(µF)

200 250 350 400 450

3300 50 x 80 50 x 105 - 76 x 105 76 x 146

3300 50 x 105 65 x 105 - 76 x 146 -

4700

6800

10 000

15 000

22 000

50 x 105 65 x 105 - 76 x 146 76 x 220

65 x 105 76 x 105 76 x 146 - 90 x 146

65 x 105 76 x 105 76 x 146 76 x 220 90 x 220

76 x 105 76 x 146 - 90 x 146 -

76 x 105 76 x 146 76 x 220 90 x 220 -

76 x 146 - 90 x 146 - -

76 x 146 76 x 220 90 x 220 - -

- 90 x 146 - - -

76 x 220 90 x 220 - - -

90 x 146 - - - -

33 000 90 x 220 - - - -

DIMENSIONS in millimeters AND AVAILABLE FORMS

U

R

L

t

Safety

A

Fig. 2A: Standard M5 disc: screw terminal (ST) and screw terminal bolt nut (STB)

B

Vent

Safety

Vent

Thread M x S

P

Thread M x S

P

d1

B

H

T

d

1

B

H

L

D

L

t

L

D

T

M

b

l

b

D

M

b

l

b

Fig. 2B: High current M6 disc: screw terminal (ST) and screw terminal bolt nut (STB)

Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6
For accessories refer to datasheet “Mounting Accessories”.
The capacitors are delivered with screws and washers.

D

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Document Number: 28389

184 Revision: 31-Oct-08

104 PHL-ST

Aluminum Capacitors

Vishay BCcomponents

Power High Ripple Current

Long Life Screw Terminals

Tab l e 1

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

MASS

± 1

L

DESIGN DRAWING L ± 1

35 x 60 2A 63.3 68.7 35.3 12.8 7.0 4.6 11.0 7.9 M5 9.5 M8 12.0 75 50

35 x 80 2A 81.3 86.7 35.3 12.8 7.0 4.6 11.0 7.9 M5 9.5 M8 12.0 95 50

35 x 105 2A 103.3 108.7 35.3 12.8 7.0 4.6 11.0 7.9 M5 9.5 M8 12.0 130 50

50 x 80 2A 82.8 88.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 200 25

50 x 105 2A 104.8 110.8 51.0 22.2 7.1 4.8 11.0 7.9 M5 9.5 M12 16.0 300 25

65 x 105 2A 104.8 110.7 65.0 28.5 7.0 4.6 11.9 7.9 M5 9.5 M12 16.0 480 16

65 x 105 HC 2B 104.8 109.2 65.0 28.5 5.5 3.5 18.0 13.0 M6 8.5 M12 16.0 480 16

76 x 105 2A 105.8 111.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 700 12

76 x 105 HC 2B 105.8 110.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 700 12

76 x 114 2A 115.8 121.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 800 12

76 x 114 HC 2B 115.8 120.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 800 12

76 x 146 2A 145.8 151.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1000 12

76 x 146 HC 2B 145.8 150.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1000 12

76 x 220 2A 219.8 225.7 76.4 31.8 7.0 4.6 11.7 7.9 M5 9.5 M12 16.0 1500 10

76 x 220 HC 2B 219.8 224.2 76.4 31.8 5.5 3.5 18.3 13.0 M6 8.5 M12 16.0 1500 10

90 x 146 HC 2B 150.1 155.4 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 1300 10

90 x 220 HC 2B 218.1 223.4 89.4 31.8 7.9 0.0 13.0 13.0 M6 10.0 M12 16.0 2000 10

Note

• For bolt version holds:

1. L = L standard - 0.5 mm

2. L

= Lt standard - 0.5 mm

t

D ± 1 P ± 0.3 T ± 0.2 H ± 0.3 B ± 0.3

t

d1 ± 0.1

MS - 0Mb

lb ± 0.1

(g)

PACKAGING
QUANTITIES

ELECTRICAL DATA

SYMBOL DESCRIPTION

C

R

I

R

I

L5

ESR max. equivalent series resistance at 100 Hz

Z impedance at 20 kHz

Note

• Unless otherwise specified, all electrical values in table 2 apply at
T

= 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %.

amb

Document Number: 28389 For technical questions, contact: [e-mail]
Revision: 31-Oct-08 185

rated capacitance at 100 Hz, tolerance ± 20 %

rated RMS ripple current at 100 Hz, 105 °C

max. leakage current after 5 minutes at U

R

ORDERING EXAMPLE

Electrolytic capacitor 104 PHL-ST series

4700 µF/250 V; ± 20 %

Nominal case size: Ø 65 x 105 mm; ST version

Ordering code: MAL2 104 13472E3

Former 12NC: 2222 104 13472

www.vishay.com

104 PHL-ST

Vishay BCcomponents

Aluminum Capacitors

Power High Ripple Current

Long Life Screw Terminals

Tab l e 2

ELECTRICAL DATA AND ORDERING INFORMATION

U
(V)

200

250

350

C

R

100 Hz

(µF)

1000 35 x 60 3.3 0.40 148 94 12102E3 52102E3 - ­1000 35 x 80 3.7 0.40 137 83 22102E3 62102E3 - ­1500 35 x 80 4.1 0.60 102 66 12152E3 52152E3 - ­1500 35 x 105 4.6 0.60 95 59 22152E3 62152E3 - ­2200 35 x 105 5.0 0.88 74 49 12222E3 52222E3 - ­2200 50 x 80 6.7 0.88 63 39 22222E3 62222E3 - ­3300 50 x 80 8.2 1.32 42 26 12332E3 52332E3 - ­3300 50 x 105 8.2 1.32 44 28 22332E3 62332E3 - ­4700 50 x 105 9.9 1.88 31 19 12472E3 52472E3 - ­4700 65 x 105 11.6 1.88 31 19 22472E3 62472E3 42472E3 82472E3
6800 65 x 105 13.7 2.72 22 14 12682E3 52682E3 32682E3 72682E3

6800 76 x 105 15.2 2.72 22 14 22682E3 62682E3 42682E3 82682E3
10 000 76 x 105 16.4 4.0 17 12 12103E3 52103E3 32103E3 72103E3
10 000 76 x 146 16.9 4.0 17 12 22103E3 62103E3 42103E3 82103E3
15 000 76 x 146 19.9 6.0 12 9 12153E3 52153E3 32153E3 72153E3
22 000 76 x 220 24.6 8.8 9 7 12223E3 52223E3 32223E3 72223E3
22 000 90 x 146 28.5 8.8 8 6 - - 42223E3 82223E3
33 000 90 x 220 34.8 13.2 5 5 - - 42332E3 82332E3

1000 35 x 80 3.7 0.50 123 70 13102E3 53102E3 - -

1000 35 x 105 4.0 0.50 116 63 23102E3 63102E3 - -

1500 35 x 105 4.5 0.75 86 51 13152E3 53152E3 - -

1500 50 x 80 5.9 0.75 76 41 23152E3 63152E3 - -

2200 50 x 80 6.6 1.10 58 34 13222E3 53222E3 - -

2200 50 x 105 7.3 1.10 54 30 23222E3 63222E3 - -

3300 50 x 105 8.9 1.65 36 20 13332E3 53332E3 - -

3300 65 x 105 10.4 1.65 36 20 23332E3 63332E3 43332E3 83332E3

4700 65 x 105 11.4 2.35 28 17 13472E3 53472E3 33472E3 73472E3

4700 76 x 105 12.7 2.35 28 17 23472E3 63472E3 43472E3 83472E3

6800 76 x 105 15.0 3.40 20 12 13682E3 53682E3 33682E3 73682E3

6800 76 x 146 15.4 3.40 20 12 23682E3 63682E3 43682E3 83682E3
10 000 76 x 146 18.2 5.0 14 9 13103E3 53103E3 33103E3 73103E3
15 000 76 x 220 22.7 7.5 10 7 13153E3 53153E3 33153E3 73153E3
15 000 90 x 146 25.8 7.5 9 6 - - 43153E3 83153E3
22 000 90 x 220 30.4 11.0 7 5 - - 43223E3 83223E3

1000 50 x 80 4.7 0.70 132 82 15102E3 55102E3 - -

1500 50 x 105 5.9 1.05 90 57 15152E3 55152E3 - -

2200 65 x 105 8.4 1.54 61 38 15222E3 55222E3 35222E3 75222E3

3300 65 x 105 10.1 2.31 42 26 15332E3 55332E3 35332E3 75332E3

3300 76 x 105 11.2 2.31 42 26 25332E3 65332E3 45332E3 85332E3

4700 76 x 105 12.6 3.29 32 21 15472E3 55472E3 35472E3 75472E3

4700 76 x 146 13.7 3.29 30 19 25472E3 65472E3 45472E3 85472E3

6800 76 x 146 15.4 4.76 22 15 15682E3 55682E3 35682E3 75682E3
10 000 76 x 220 18.5 7.0 20 18 15103E3 55103E3 35103E3 75103E3
10 000 90 x 146 20.5 7.0 19 17 - - 45103E3 85103E3
15 000 90 x 220 25.6 10.5 13 12 - - 45153E3 85153E3

NOMINAL

R

680 35 x 60 2.9 0.28 197 117 12681E3 52681E3 - -

680 35 x 60 2.9 0.34 176 99 13681E3 53681E3 - -

330 35 x 60 2.1 0.26 396 243 15331E3 55331E3 - ­470 35 x 80 2.6 0.33 280 172 15471E3 55471E3 - ­680 35 x 105 3.2 0.48 197 122 15681E3 55681E3 - -

CASE

SIZE

Ø D x L

(mm)

I

R

100 Hz
105 °C

(A)

I

L5

5min

(mA)

ESR

max.

100 Hz

(mΩ)

20 kHz

STANDARD HIGH POST M5 DISC HIGH CURRENT M6 DISC

Z

max.

(mΩ)

ST

ORDERING

CODE

MAL2104.......

ST BOLT NUT

ORDERING

CODE

MAL2104.......

ST

ORDERING

CODE

MAL2104.......

ST BOLT NUT

ORDERING

CODE

MAL2104.......

www.vishay.com For technical questions, contact: [e-mail]
186 Revision: 31-Oct-08

Document Number: 28389

104 PHL-ST

Aluminum Capacitors

Vishay BCcomponents

Power High Ripple Current

Long Life Screw Terminals

ELECTRICAL DATA AND ORDERING INFORMATION

U
(V)

400

450

C

R

100 Hz

(µF)

1000 50 x 105 5.1 0.80 117 67 16102E3 56102E3 - ­1500 50 x 105 6.0 1.20 83 49 16152E3 56152E3 - ­1500 65 x 105 6.9 1.20 83 49 26152E3 66152E3 46152E3 86152E3
2200 65 x 105 8.4 1.76 56 33 16222E3 56222E3 36222E3 76222E3
2200 76 x 105 9.4 1.76 56 33 26222E3 66222E3 46222E3 86222E3
3300 76 x 105 11.3 2.64 38 23 16332E3 56332E3 36332E3 76332E3
3300 76 x 146 11.6 2.64 38 23 26332E3 66332E3 46332E3 86332E3
4700 76 x 146 13.8 3.76 27 17 16472E3 56472E3 36472E3 76472E3
6800 76 x 220 16.5 5.4 25 20 16682E3 56682E3 36682E3 76682E3
6800 90 x 146 17.7 5.4 25 20 - - 46682E3 86682E3

10 000 90 x 220 22.1 8.0 17 14 - - 46103E3 86103E3

1000 50 x 105 5.1 0.90 117 67 17102E3 57102E3 - ­1000 65 x 105 5.9 0.90 116 66 27102E3 67102E3 47102E3 87102E3
1500 65 x 105 7.3 1.35 77 44 17152E3 57152E3 37152E3 77152E3
1500 76 x 105 8.1 1.35 77 44 27152E3 67152E3 47152E3 87152E3
2200 76 x 105 9.7 1.98 53 31 17222E3 57222E3 37222E3 77222E3
2200 76 x 146 10.0 1.98 53 31 27222E3 67222E3 47222E3 87222E3
3300 76 x 146 12.1 2.97 36 21 17332E3 57332E3 37332E3 77332E3
4700 76 x 220 14.1 4.2 33 25 17472E3 57472E3 37472E3 77472E3
4700 90 x 146 15.3 4.2 31 24 - - 47472E3 87472E3
6800 90 x 220 18.9 6.1 22 17 - - 47682E3 87682E3

NOMINAL

R

220 35 x 60 1.8 0.18 519 290 16221E3 56221E3 - ­330 35 x 80 2.3 0.27 349 196 16331E3 56331E3 - ­470 35 x 80 2.6 0.38 254 148 16471E3 56471E3 - ­680 50 x 80 4.1 0.55 170 96 26681E3 66681E3 - -

150 35 x 60 1.5 0.14 735 404 17151E3 57151E3 - ­220 35 x 80 1.9 0.20 503 278 17221E3 57221E3 - ­330 35 x 105 2.4 0.30 339 189 17331E3 57331E3 - ­470 50 x 80 3.3 0.43 253 148 17471E3 57471E3 - ­680 50 x 105 4.3 0.62 165 92 17681E3 57681E3 - -

CASE

SIZE

Ø D x L

(mm)

I

R

100 Hz

105 °C

(A)

I

L5

5min

(mA)

ESR
max.

100 Hz

(mΩ)

20 kHz

STANDARD HIGH POST M5 DISC HIGH CURRENT M6 DISC

Z

max.

(mΩ)

ST

ORDERING

CODE

MAL2104.......

ST BOLT NUT

ORDERING

CODE

MAL2104.......

ST

ORDERING

CODE

MAL2104.......

ST BOLT NUT

ORDERING

CODE

MAL2104.......

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE
Voltage

Surge voltage

Reverse voltage U

Current

Leakage current

Inductance

Equivalent series inductance (ESL)

Note

(1)

Low ESL designs available on request

Document Number: 28389 For technical questions, contact: [e-mail]
Revision: 31-Oct-08 187

≤ 250 V versions U
≥ 350 V versions Us= 1.1 x U

After 1 minute at U
After 5 minutes at U

Case Ø D = 35 mm typ. 13 nH
Case Ø D = 50 mm typ. 16 nH
Case Ø D = 65 mm
Case Ø D = 76 mm typ. 20 nH
Case Ø D = 90 mm typ. 21 nH

R

R

= 1.15 x U

s

≤ 1 V

rev

IL1≤ 0.006 CR x UR+4 µA
IL5≤ 0.002 CR x UR+4 µA

typ. 19 nH

R

R

(1)

(1)

(1)

www.vishay.com

104 PHL-ST

Vishay BCcomponents

Power High Ripple Current

Long Life Screw Terminals

RIPPLE CURRENT AND USEFUL LIFE

Aluminum Capacitors

IA = actual ripple current at 100 Hz

= actual ripple current at 100 Hz and 105 °C

I

R

With an absolute maximum of 50 A at 105 °C

(1)

Useful life at 105 °C and IR applied:

5000 hours

Fig. 3 Multiplier of useful life as a function of ambient temperature and ripple current load

Tab l e 3

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

FREQUENCY

(Hz)

50 0.90

100 1.00

200 1.20

400 1.30

1000 1.40

10 000 1.50

I

MULTIPLIER

R

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188 Revision: 31-Oct-08

Document Number: 28389

104 PHL-ST

Aluminum Capacitors

Power High Ripple Current

Long Life Screw Terminals

Tab l e 4

TEST PROCEDURES AND REQUIREMENTS

TEST

NAME OF TEST REFERENCE

Endurance IEC 60384-4/

EN130300
subclause 4.13

Useful life CECC 30301

subclause 4.13

Shelf life
(storage at
high temperature)

IEC 60384-4/
EN130300
subclause 4.17

T

=105 °C; UR applied;

amb

2000 hours

T

=105 °C; UR and IR applied;

amb

5000 hours

T

= 105 °C; no voltage applied;

amb

1000 hours

after test: U
24 hours to 48 hours before measurement

PROCEDURE

(quick reference)

to be applied for 30 minutes,

R

Vishay BCcomponents

REQUIREMENTS

ΔC/C: ± 10 %

ESR ≤ 1.3 x spec. limit

Z ≤ 2 x spec. limit

≤ spec. limit

I

L5

ΔC/C: ± 30 %

ESR ≤ 3 x spec. limit

Z ≤ 3 x spec. limit

≤ spec. limit

I

L5

no short or open circuit,
no visible damage

total failure percentage ≤ 3 %

ΔC/C: ± 10 %

ESR ≤ 1.2 x spec. limit

I

≤ 2 x spec. limit

L5

Document Number: 28389 For technical questions, contact: [e-mail]
Revision: 31-Oct-08 189

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Legal Disclaimer Notice

Vishay

Disclaimer

All product specifications and data are subject to change without notice.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf
(collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein
or in any other disclosure relating to any product.

Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any
information provided herein to the maximum extent permitted by law. The product specifications do not expand or
otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed
therein, which apply to these products.

No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this
document or by any conduct of Vishay.

The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless
otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such
applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting
from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding
products designed for such applications.

Product names and markings noted herein may be trademarks of their respective owners.

Document Number: 91000 www.vishay.com
Revision: 18-Jul-08 1