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096 PLL-4TSI
User Manual
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C&H Technology 096 PLL-4TSI User Manual

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Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
Fig.1 Component outlines
095
longer life
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case size (D x L in mm)
Rated capacitance range C
Tolerance on C
Rated voltage range, U
Category temperature range - 40 to + 85 °C
Endurance test at 85 °C 2000 hours
Useful life at 85 °C 5000 hours
Useful life at 40 °C,
1.4 x I
R
Shelf life at 0 V, 85 °C 1000 hours
Based on sectional specification
Climatic category IEC 60068 40/085/56
R
applied
R
R
390 to 2700 µF
IEC 60384-4/EN130300
096
35 x 50
to 45 x 100
± 20 %
350 to 500 V
200 000 hours
096 PLL-4TSI
Vishay BCcomponents
FEATURES
• Polarized aluminum electrolytic capacitors, non-solid electrolyte
• Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve
• Pressure relief on the side of the aluminum case
• Very long useful life: 5000 hours at 85 °C
• Temperature range up to 85 °C
• Keyed polarity
• Low ESR, high ripple current capability
APPLICATIONS
• Telecommunication and industrial systems
• Smoothing and filtering applications
• Switched mode power supplies
• Renewable energy power converters
• Energy storage in pulse systems
• For excellent mounting stability
MARKING
The capacitors are marked (where possible) with the following information:
• Rated capacitance (in µF)
• Tolerance code on rated capacitance, code letter in
accordance with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• ‘−’ sign to identify the negative terminal, visible from the top
and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
RoHS
COMPLIANT
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
U
C
R
(µF)
390 35 x 60
470 35 x 70
560 35 x 60
680
820
1000
Document Number: 28392 For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 1
350 385 400 420 450 500
35 x 50 40 x 40
35 x 60 40 x 50
35 x 50 40 x 50
35 x 60 40 x 50
35 x 70 40 x 60
35 x 60 40 x 50
35 x 60 40 x 50
35 x 70 40 x 60 45 x 50
R
(V)
35 x 60 40 x 50
35 x 70 40 x 60
35 x 80 40 x 60
35 x 70 40 x 50
35 x 80 40 x 60
35 x 100
40 x 70 45 x 60
35 x 70 40 x 60
35 x 80 40 x 70
35 x 100
40 x 80
40 x 100
45 x 70
www.vishay.com
096 PLL-4TSI
Vishay BCcomponents
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
U
C
R
(µF)
1200
1500
1800
2200
350 385 400 420 450 500
35 x 70 40 x 60
35 x 80 40 x 70 45 x 60
40 x 80 45 x 60
40 x 100
45 x 70
35 x 80 40 x 70
40 x 80 45 x 60
40 x 100
45 x 70
40 x 100 45 x 100 45 x 100
35 x 80 40 x 70 45 x 60
35 x 100
40 x 80 45 x 70
40 x 100
45 x 80
2700 45 x 100 45 x 100 45 x 100
DIMENSIONS in millimeters AND AVAILABLE FORMS
PRINTED WIRING
(V)
R
40 x 80 45 x 70
40 x 100
45 x 80
45 x 100
2.5
2
40 x 100
40 x 100
1
3
40 x 70
45 x 70
45 x 80
4
5
45 x 100
45 x 100
12
3
-
Ø D
+ 1 max.
L
CCA976-1
L +
5 max.
4.9 ± 0.2
Case Ø D = 35 mm
Fig.2 Printed wiring
pin version
FOUR TERMINAL SNAP-IN
60°
Bottom view
60°
22.5
2.5
2
3
15 ± 0.1
7.5 ± 0.1
-
1
17.5 ± 0.1
1.3 (4x)
MGB267-1
Case Ø D = 35 mm
Fig.3 Mounting hole diagram viewed
from component side
Ø D
L
max.
6.3 ± 1
Ø D
+ 1 max.
L
L +
5 max.
Case Ø D = 40 mm
Fig.4 Printed wiring
pin version
dummy dummy
5.1 ± 0.1
C
3
20 ± 0.1
10 ± 0.1
2
1
17.5 ± 0.1 20 ± 0.1
Case Ø D = 40 mm
Fig.5 Mounting hole diagram viewed
from component side
°
B
2 ± 0.1
(4x)
60
A
22.5 ± 0.1
°
60
-
4
1.3 (5x)
Dummy terminals (A and C) must be free from the electrical circuit
Fig. 6 4-Terminal snap-in
Fig. 7 Mounting hole diagram
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com
Document Number: 28392
2 Revision: 08-Aug-08
096 PLL-4TSI
Aluminum Capacitors
Vishay BCcomponents
Power Long Life 4-Terminal Snap-In
Tab l e 1
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
35 x 50 36 52 55 72 50 390 x 198 x 60 35 x 60 36 62 65 91 50 390 x 198 x 70 35 x 70 36 72 75 103 50 390 x 198 x 80 35 x 80 36 82 85 115 25 TBD
35 x 100 36 102 105 151 25 TBD
40 x 40 41 42 45 70 50 440 x 223 x 60 40 x 50 41 52 55 94 50 440 x 223 x 70 40 x 60 41 62 65 118 25 230 x 230 x 80 40 x 70 41 72 75 134 25 230 x 230 x 90 40 x 80 41 82 85 150 25 230 x 230 x 100
40 x 100 41 102 105 176 25 230 x 230 x 120
45 x 40 46 42 - 88 36 TBD 45 x 50 46 52 - 119 36 TBD 45 x 60 46 62 - 150 36 TBD 45 x 70 46 72 - 170 36 TBD 45 x 80 46 82 - 190 36 TBD
45 x 100 46 102 - 250 36 TBD
Ø D
max.
4T-SI L
max.
PW L+5
MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX
DIMENSIONS
L x W x H
ELECTRICAL DATA
SYMBOL DESCRIPTION
C
R
I
R
I
L5
ESR max. equivalent series resistance at 100 Hz
Z max. impedance at 10 kHz
Note
1. Unless otherwise specified, all electrical values in Tables and apply at T
rated capacitance at 100 Hz
rated RMS ripple current at 100 Hz and 85 °C
max. leakage current after 5 minutes at U
= 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %.
amb
R
ORDERING EXAMPLE
Electrolytic capacitor 096 series 820 µF/385 V;
Printed Wiring: Ordering code: MAL2096 68821E3
Former 12NC: 2222096 68821
4-Terminal Snap In: Ordering code: MAL2096 18821E3
Former 12NC: 2222096 18821
ELECTRICAL DATA AND ORDERING INFORMATION
C
U
R
(V)
350
Document Number: 28392 For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 3
R
100 Hz
(µF)
820 35 x 50 4.0 578 126 82 15821E3 65821E3
820 40 x 40 3.8 578 134 90 25821E3 75821E3 1000 35 x 60 4.7 704 104 67 15102E3 65102E3 1000 40 x 50 4.8 704 108 72 25102E3 75102E3 1200 35 x 70 5.3 844 87 57 15122E3 65122E3 1200 40 x 60 5.4 844 90 59 25122E3 75122E3 1500 35 x 80 6.0 1054 71 47 15152E3 65152E3 1500 40 x 70 6.2 1054 73 49 25152E3 75152E3 1500 45 x 60 6.3 1054 76 52 35152E3 ­1800 40 x 80 6.9 1264 62 41 25182E3 75182E3 1800 45 x 60 6.6 1264 68 48 35182E3 ­2200 40 x 100 8.2 1544 51 34 25222E3 75222E3 2200 45 x 70 7.4 1544 57 41 35222E3 ­2700 45 x 100 9.2 1894 44 30 35272E3 -
NOMINAL
CASE SIZE
Ø D x L
(mm)
I
R
100 Hz
85 °C
(A)
I
L(5)
5min
(µA)
ESR
100 Hz
(mΩ)
Z max. 10 kHz
(mΩ)
CATALOG NUMBER
MAL2096.......
4T-SI PW
www.vishay.com
096 PLL-4TSI
Vishay BCcomponents
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
ELECTRICAL DATA AND ORDERING INFORMATION
I
R
100 Hz
85 °C
(A)
I
L(5)
5min
(µA)
U
(V)
385
400
420
C
R
R
100 Hz
(µF)
680 35 x 50 3.7 528 140 88 18681E3 68681E3
680 40 x 50 4.2 528 140 87 28681E3 78681E3
820 35 x 60 4.4 635 116 73 18821E3 68821E3
820 40 x 50 4.5 635 120 76 28821E3 78821E3
1000 35 x 70 5.0 774 96 60 18102E3 68102E3
1000 40 x 60 5.1 774 99 63 28102E3 78102E3
1200 35 x 80 5.5 928 81 51 18122E3 68122E3
1200 40 x 70 5.7 928 83 53 28122E3 78122E3
1500 40 x 80 6.5 1159 68 43 28152E3 78152E3
1500 45 x 60 6.2 1159 74 50 38152E3 -
1800 40 x 100 7.7 1390 56 36 28182E3 78182E3
1800 45 x 70 7.0 1390 62 43 38182E3 -
2200 40 x 100 8.2 1698 49 32 28222E3 78222E3
2700 45 x 100 9.1 2083 43 29 38272E3 -
680 35 x 60 4.1 548 134 82 16681E3 66681E3
680 40 x 50 4.2 548 138 85 26681E3 76681E3
820 35 x 60 4.4 660 114 71 16821E3 66821E3
820 40 x 50 4.5 660 119 75 26821E3 76821E3
1000 35 x 70 5.0 804 94 59 16102E3 66102E3
1000 40 x 60 5.1 804 97 62 26102E3 76102E3
1000 45 x 50 5.1 804 103 67 36102E3 -
1200 35 x 80 5.5 964 80 50 16122E3 66122E3
1200 40 x 70 5.7 964 82 52 26122E3 76122E3
1200 45 x 60 5.9 964 85 55 36122E3 -
1500 35 x 100 7.1 1204 64 40 16152E3 66152E3
1500 40 x 80 6.5 1204 67 43 26152E3 76152E3
1500 45 x 70 6.6 1204 69 46 36152E3 -
1800 40 x 100 7.7 1444 56 35 26182E3 76182E3
1800 45 x 80 7.3 1444 59 39 36182E3 -
2200 45 x 100 8.6 1764 48 32 36222E3 -
2700 45 x 100 9.1 2164 42 29 36272E3 -
680 35 x 60 4.1 575 137 85 14681E3 64681E3
680 40 x 50 4.2 575 141 89 24681E3 74681E3
820 35 x 70 4.6 693 114 71 14821E3 64821E3
820 40 x 60 4.7 693 117 74 24821E3 74821E3
1000 35 x 80 5.1 844 95 59 14102E3 64102E3
1000 40 x 60 5.1 844 100 64 24102E3 74102E3
1200 40 x 70 5.7 1012 84 54 24122E3 74122E3
1500 40 x 100 7.2 1264 66 42 24152E3 74152E3
1500 45 x 70 6.6 1264 71 48 34152E3 -
1800 40 x 100 7.6 1516 57 37 24182E3 74182E3
1800 45 x 80 7.2 1516 60 40 34182E3 -
2200 45 x 100 8.5 1852 49 33 34222E3 -
NOMINAL
CASE SIZE
Ø D x L
(mm)
ESR
100 Hz
(mΩ)
Z max. 10 kHz
(mΩ)
CATALOG NUMBER
MAL2096.......
4T-SI PW
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com 4 Revision: 08-Aug-08
Document Number: 28392
096 PLL-4TSI
Aluminum Capacitors
Power Long Life 4-Terminal Snap-In
ELECTRICAL DATA AND ORDERING INFORMATION
I
R
100 Hz
85 °C
(A)
I
L(5)
5min
(µA)
U (V)
450
500
C
R
R
100 Hz
(µF)
560 35 x 60 3.8 508 155 94 17561E3 67561E3
680 35 x 70 4.2 616 129 78 17681E3 67681E3
680 40 x 50 4.2 616 136 85 27681E3 77681E3
820 35 x 80 4.8 742 108 66 17821E3 67821E3
820 40 x 60 4.7 742 112 70 27821E3 77821E3
1000 35 x 100 6.0 904 89 54 17102E3 67102E3
1000 40 x 70 5.3 904 93 58 27102E3 77102E3
1000 45 x 60 5.5 904 97 62 37102E3 -
1200 40 x 80 6.0 1084 78 49 27122E3 77122E3
1200 45 x 70 6.1 1084 81 52 37122E3 -
1500 40 x 100 7.2 1354 63 39 27152E3 77152E3
1500 45 x 80 6.8 1354 67 43 37152E3 -
1800 45 x 100 8.0 1624 55 35 37182E3 -
390 35 x 60 2.9 394 475 421 19391E3 69391E3
470 35 x 70 3.3 474 395 350 19471E3 69471E3
560 35 x 70 3.6 564 333 296 19561E3 69561E3
560 40 x 60 3.7 564 336 299 29561E3 79561E3
680 35 x 80 4.1 684 275 245 19681E3 69681E3
680 40 x 70 4.2 684 277 247 29681E3 79681E3
820 35 x 100 5.1 824 229 203 19821E3 69821E3
820 40 x 80 4.7 824 231 206 29821E3 79821E3
1000 40 x 100 5.6 1004 189 169 29102E3 79102E3
1000 45 x 70 5.3 1004 195 176 39102E3 -
1200 45 x 100 6.4 1204 160 144 39122E3 -
1500 45 x 100 7.0 1504 131 118 39152E3 -
NOMINAL
CASE SIZE
Ø D x L
(mm)
ESR
100 Hz
(mΩ)
Vishay BCcomponents
Z max. 10 kHz
(mΩ)
CATALOG NUMBER
MAL2096.......
4T-SI PW
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage ≥ 350 V versions U
Reverse voltage U
Current
Leakage current After 1 minute at U
After 5 minutes at U
Inductance
Equivalent series inductance (ESL) All case sizes ca. 20 nH
Document Number: 28392 For technical questions, contact: aluminumcaps2@vishay.com Revision: 08-Aug-08 5
R
R
= 1.1 x U
s
rev
IL1 ≤ 0.006 CR x UR + 4 µA
I
≤ 0.002 CR x UR + 4 µA
L5
R
≤ 1
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096 PLL-4TSI
Vishay BCcomponents
Power Long Life 4-Terminal Snap-In
RIPPLE CURRENT AND USEFUL LIFE
2.6
2.4
2.2
2.0
I
A
I
R
1.8
1.6
1.4
1.2
IA= actual ripple current at 100 Hz.
= rated ripple current at 100 Hz and 85 °C
I
R
(1)
Useful life at 85 °C and IR applied: 5000 hours
Fig.8 Multiplier of useful life as a function of ambient temperature and ripple current load
1.0
0.8
0.5
0.0 40 50 60 70 80 90 100
Aluminum Capacitors
4
0
2
30
0
10
6.0
CCC205-05
lifetime multiplier
(1)
1
4
.0
2.0
3
.0
.5
1. 0
(°C)
T
amb
Tab l e 2
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
MULTIPLIER
FREQUENCY (Hz)
I
R
50 0.9 100 1.0 200 1.2 400 1.3
1000 1.4
10 000 1.5
Tab l e 3
TEST PROCEDURES AND REQUIREMENTS
TEST
NAME OF TEST REFERENCE
Endurance IEC 60384-4/
EN130300 subclause 4.13
Useful life CECC 30301
subclause 4.13
Shelf life IEC 60384-4/
EN130300 subclause 4.17
T
= 85 °C; UR applied
amb
2000 hours
T
= 85 °C; UR and IR applied;
amb
5000 hours
T
= 85 °C; no voltage applied;
amb
1000 hours
After test: U 24 to 48 hours before measurement
PROCEDURE
(quick reference)
to be applied for 30 minutes
R
ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit I
≤ spec. limit
L5
ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit I
≤ spec. limit
L5
no short or open circuit, no visible damage total failure percentage: ≤ 3 %
ΔC/C: ± 10 % ESR ≤ 1.2 x spec. limit I
≤ 2 x spec. limit
L5
REQUIREMENTS
www.vishay.com For technical questions, contact: aluminumcaps2@vishay.com
Document Number: 28392
6 Revision: 08-Aug-08
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Vishay

Disclaimer

All product specifications and data are subject to change without notice.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product.
Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay.
The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications.
Product names and markings noted herein may be trademarks of their respective owners.
Document Number: 91000 www.vishay.com Revision: 18-Jul-08 1
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