Chronomite SR 8320W, SR 9600W Installation Manual

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CHRONOMITE INSTANT-FLOW WATER HEATER
INSTALLATION AND OPERATION INSTRUCTIONS (STANDARD FLOW MODELS)
(Before installation, compare electrical needed for the model of heater selected)
TABLE 1
Instant-Flow
Dimensions: 6¼” x 9 5/8” x 2 ¾
Weight: 5 lbs.
Materials: Rugged cast aluminum alloy casing, Celcon wat er w ay s with nichrome parts
Co l or : White (unless s ta inle ss housi ng)
Pipe Fittings: Female ¼” NPT standard pipe thread
Pressure Requirements: 25 PSI Minimum, 150 PSI Maximum (300 PSI tested) No pressure relief valve needed
Maximum Operating Temp: 140°F
Minimum Oper ating Flow Rate: .65 GPM
Minimum Oper ating Flow Rate: 1.0gpm for Model
SR-40-220/240
• Listings: UL, HUD, IAPMO
THE MANUFACTURER OF THIS WATER HEATER WILL NOT BE LIABLE FOR ANY DAMAGES DUE TO THE FAILURE TO FOLLOW THESE INSTALLATION AND OPERATION INSTRUCTIONS.
CAUTION: BEFORE BEGINNING THE INST ALLATION:
1. Remove electrical access cover. Attach conduit to the conduit access hole. Then feed wires. Do not attach wiring.
2. Mount unit horizontally against the wall so the silver label reads corr ectly (See Fig. 1). M ount with four screws through the flanges located on each corner using molly anchors or fasteners. CAUTION: Heating elements may burn out if unit is not mounted horizontally.
3. Connect plumbing. Use ¼” taper ed national pipe thread at c old w at er inlet and hot water outlet (See Fig. 1). Use compression fittings supplied for ease of installation. Do not apply heat to these fitt ings.
4. Run water through the unit to expel all air bubbles. Check for leaks at all fitting joints.
5. Connect wiring. Attach ground wire to center terminal and hot wires to outer terminals (See Fig. 3)
6. Replace electrical access cover. Turn on the circuit breaker. The unit is now ready for use.
7. Local plumbing and electrical codes must be f ollowed in the installation of this water heater and it’s accessories.
8. Failure t o comply wit h code requirements voids the warranty.
9. Failure to insta ll faucet flow c o nt r o l a s s how n on Fig. 2 will cause unsatis fact o ry ope r a tion of the heater .
unless required by local codes.
A) Turn off the circuit breaker to avoid dangerous electrical shocks.
B) Turn off the water supply.
Model No. Wattage Voltage Breaker
Size
SR-30 6240 208 30A SR-30 7200 220/240 30A SR-30 8310 277 30A SR-40 8320 208 40A SR-40 9600 220/240 40A
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IMPORTANT NOTES:
1. Turn off elect r ical supply – open circuit breaker .
2. Turn on water supply.
3. Expel all air from lines and heater.
4. Turn on electrical power supply – close circuit breaker.
Si
Air in the heater may cause the elements to burn out. I f t he wat er lines are drained,
allowing air into the heater, be sure to follow the following start-up procedure:
Hot
#8
Cold
#9
#7
Mounting Flange
#3 Conduit
FIGURE 1 HEATER INSTALLATION Faucet flow controls must be att ached to the faucet to allow the water heating system to operate more effectively (See Fig. 2, pg. 3 for installation).
Item Part No. Names Qty Description
1. SR-_ _ Chronomite Instant-Flow SR Heater 1 Models shown in Table 1
2. Electrical junction box
3. Electrical conduit ½” conduit, length as required
4. Electrical wire Electrical Wire
5. Dual outlet angle valve 1 ½” FPx7/16” comp.x3/8 comp., Br ass Craft P/N R2701R-RGH
6. Fitting (supplied) 2 3/8” comp x ¼”MP
7. Copper or flex tubing 1 3/8” O D, length as required (keep short)
8. A-412 Faucet f low c ontrol (supplied) 1 dual thread 15/ 16” male thread or 55/64” female thread (See Figure 2)
#1
#6
#4
#5
#2
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Note: MP=Male Pipe FP=female Pipe Comp=Compression Fittings (page
2)
OPERATION INSTRUCTIONS Turn the hot water fixture to activate the flow switch. The flow switch activates at one gallon per minute (GPM) and
deactivates at .65 gallon per minute (GPM) . If y o u incre as e the flow rate of the wat e r the w a ter temper ature w ill b ec o me c o o le r . Cold w a ter c a n alw a y s b e mixed just
as with a convent ional system if using a two handle faucet. Once y ou dec rease the flow rate to .6 5 GPM t he unit w ill deact ivate. I t is not advisable to operat e t he heaters at . 65
GPM. >Periodically inspect t he supply lines, connections and heater f or any moisture, corrosion or other potential preventable
problems.
HOW INSTANT-FLOW SR WORKS
The cast alloy case houses a series of ingeniously designed coils that instantly heat wat er as it f low s through the vessel. A unique power switch automatically applies electr ical current to the coils when hot wat er is requested. The electrical current is not applied when the water is not in use.
FLOW CONTROL SPECIFI CATI ONS Mater ial: Chrome plated, br ass housing.
Threading: MO DEL A-412 has male/female threads for f aucets with 15/16” f emale or 55/64” male threads.
*Flow controls are adapt able t o ot her thread configurations. Please call factory I f adapt er is needed.
FLO W CONTROL MODELS Model GPM Vandal Proof M odels GPM A-412 (Dual) 2.0 A-910VR (Female) 2.0
FIGURE 2 FLOW CONTROL INSTALLATIO N (See Parts List #9)
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TEMPERATURE INCREASE ABOVE INCOMING WATER TEMPERATURE
MODEL VAC
0.65 GPM 1.0 GPM
operating
flow rate
1.50 GPM
Hot or
Hot or
SR-30 208 66 °F 42 °F 28°F SR-30 240 64 ‘F 49 ‘F 33°F
SR-30 277 64 °F 57 °F 38 °F SR-40 208 87 °F 57 °F 38 °F SR-40 240 XXXX 65 °F 44 °F
FIGURE 3 Wiring Connection
TROUBLESHOOTING GUIDE Your Instant-Flow SR wat er heater has no internal user serviceable parts and should be returned to t he factor y f or r epair or replacement. Please contact factory for return authorization. If after following the Installation Instructions, your Instant-Flow SR does not heat water in accordance with this liter at ure, please check the following:
1. Low Power – Verify your voltage by using a voltage meter. You should obtain your reading off the two outside terminals locat ed on the heater . Compare t he reading agains t t he voltage specified in the Installation Instructions. The center terminal is always the earth ground.
2. Low Voltage – The percentage of reduction in voltage will res ult in a like reductio n in temperatur e increase.
3. Check Low Amperage Draw – Check amperage dr aw using an Amperage Probe. Please compare your results with the Installation Instructions (Table 1) to deter mine if the heater is oper at ing correct ly.
4. Length of Pipe - Length of p ip e r un will affe c t the te mpe rature incr e a s e. The heater should be mounted no more than 12-18 inches from the point of use.
5. Check shut – off valve – Check shut- of f valve and make sure valve is open 100% to allow f ull water pr ess ure to the heater.
6. Check Flow Rate – Contr o lling f low ra te is es s ent ia l to insure pr op e r tempe rature incr e as e . In the ca s e o f the low flow rate heater it is mandatory that the flow control be attached to the end of the faucet. Check your flow rate t o insure proper operat ion of the heater. Standard Flow Rate M odels require 1.0 G PM t o act ivate.
7. Installation – Heat e r must b e inst a lle d in a hor izontal p o s ition. The silver la b el will then be loc a ted in the upper left corner as you face the heater.
8. Water Supply – Cold Water supply to only feed Instant-Flow SR cold water inlet.
9. Freezing – Instant-Flow SR heaters must be drained and stor ed if installed in a location subject to freezing. Disconnect the inlet/ outlet compression fittings and blow air t hrough one side of the heater t o ass ist dr aining. Failure to comple tely r emo ve w a ter from the unit will res ult in f reezing and crac k ing.
10. Problems?- Call our toll-free hotline 800/447-4962 or 626/937- 4270.
EXCLUSIVE 12-MONTH WARRANTY
Your Instant-Flow SR w ater heater has been engineered and built to the highest quality standards and is backed by a full, factory warranty. Every Instant-Flow SR w ater heater is guaranteed to be free from defects in material and workmanship for a period of (1) year from the date of purchase. The above w arranty applies to original purchaser if unit is installed per Chronomite Laboratories, Inc.’s Installation Instructions. Chronomite Laboratories, Inc. will repair or exchange parts at the factory at no cost. This warranty is limited to repairing or replacing said products which prove to be defective upon factory inspection, F.O.B. City of Industry, California.
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Chronomite Laboratories Inc.
17451 Hurley Street
City of Industry, CA 91744
Toll Free Technical Hotline 800-447-4962
Telephone 626-937-4270
#930 rev.9 5/6/10 (page 4)
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