How it Works
CHROMOPHARE
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D 650
User manual
98 pgs3.65 Mb0

CHROMOPHARE D 650 plus, D 530 plus, D 500 plus, D 530, D 500 User manual

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CHROMOPHARE
®
D 650, D 530, D 500 D 650, D 530, D 500
Service Manual (E)
Single Light and Combination Light
CONTENSPAGE
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1.General6 - 8
1.1Introduction
1.2Manufacturer’s notes
1.3General information
1.4Notes on product responsibility
1.5Incoming inspection
1.6CE certification
1.7Maintenance
2.Commissioning9 - 10
2.1Range of application9
2.2Safety information’s9
2.3Installation9
2.4Visual and performance check9
2.5Cleaning, sterilization, disinfection10
3.Operation11 - 25
3.1Components11 - 13
3.1.1CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)11
3.1.2CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)11
3.1.3CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)12
3.1.4CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)12
3.1.5CHROMOPHARE® D 500plus, D 500 (classic cardanic)13
3.1.6CHROMOPHARE® D 500plus, D 500 (flat cardanic)13
3.2Notes on operation14 - 21
3.2.1Setting the control unit functions14 - 17
3.2.1.1CHROMOPHARE® D 650plus, D 65014 - 15
3.2.1.2CHROMOPHARE® D 530plus, D 53016 - 17
3.2.1.3CHROMOPHARE® D 500plus, D 50017
3.2.2Adjusting the field size with the sterizable hand grip18
3.2.3Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)
3.2.4Changing the sterizable hand grip18
3.2.5Changing the sterizable hand grip - light field plotting model LFN (option only D 650plus, D 650)
3.2.6Light field plotting model LFN (option only D 650plus, D 650)19
3.3Accessories for CHROMPHARE® generation D19
3.3.1Sterilizable hand grip sleeves19
3.3.2Halogen bulbs19
3.3.2.1CHROMOPHARE® D 650plus, D 530plus, D 500plus19
3.3.2.2CHROMOPHARE® D 65019
3.3.2.3CHROMOPHARE® D 530, D 50019
3.4System variants10
3.5Options20
3.6Notes on changing lamps20 - 21
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CONTENSPAGE
4.Technical Data22 - 29
4.1CHROMOPHARE® D 650plus22 - 23
4.2CHROMOPHARE® D 530plus, D 500plus24 - 25
4.3CHROMOPHARE® D 65026 - 27
4.4CHROMOPHARE® D 530, D 50028 - 29
5.Serial no. identification30
6.Spare Part List30 - 34
6.1CHROMOPHARE® D 650plus, D 65030 - 32
6.2CHROMOPHARE® D 530plus, D 500plus, D 530, D 50033 - 34
7.Transformers35 - 39
7.1CHROMOPHARE® D 650 CHROMOPHARE® D 650plus, D 530plus, D 500plus Mounting separate from the ceiling tube, distance of transformer to ceiling tube over 20 m
7.2CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 530, D 500 Mounting on the ceiling tube and separate from the ceiling tube, distance of transformer to ceiling tube 20 m
8.Graphic spare part description40 - 60
8.1CHROMOPHARE® generation D complete40 - 46
8.2CHROMOPHARE® D 650plus, D 65046 - 48
8.3CHROMOPHARE® D 650plus, D 650 version Standard and EndoLite®49 - 50
8.4CHROMOPHARE® D 650plus, D 530plus, D 650, D 53050 - 51
8.5CHROMOPHARE® D 650plus, D 650 version Standard without EndoLite®51
8.6CHROMOPHARE® D 650plus, D 650 version light field plotting model LFN52 - 55
8.7CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 version with EndoLite®55 - 56
8.8CHROMOPHARE® D 530plus, D 500plus, D 530, D 50056 - 57
8.9CHROMOPHARE® D 530plus, D 530 version Standard and EndoLite®58
8.10CHROMOPHARE® D 500plus, D 500 version Standard59 - 60
9.Test and adjustment points61 - 66
9.1Test points CHROMOPHARE® D 650plus, D 65061
9.2Test points CHROMOPHARE® D 530plus, D 500plus, D 530, D 50061
9.3.1CHROMOPHARE® D 650plus, D 650 (classic cardanic)62
9.3.2CHROMOPHARE® D 650plus, D 650 (flat cardanic)62
9.3.3CHROMOPHARE® D 650plus/530plus, D 650/530 (classic cardanic)62
9.3.4CHROMOPHARE® D 650plus/530plus, D 650/530 (flat cardanic)63
9.3.5CHROMOPHARE® D 530plus, D 530 (classic cardanic)63
9.3.6CHROMOPHARE® D 530plus, D 530 (flat cardanic)63
9.3.7CHROMOPHARE® D 500plus, D 500 (classic cardanic)64
9.3.8CHROMOPHARE® D 500plus, D 500 (flat cardanic)64
9.3.9CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)64
9.3.10CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)65
9.4Adjustment points for halogen bulb- and EndoLite® bulb voltage66
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37 - 38
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CONTENSPAGE
10.Adjustment of weight compensation on the spring arm67 - 68
10.1CHROMOPHARE® D 650plus, D 650 (classic cardanic)67
10.2CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 (classic cardanic)67
10.3CHROMOPHARE® D 650plus, D 530plus, D 500plus, D 650, D 530, D 500 (flat cardanic)
11.Adjustment of height movement on the spring arm68
12.Brake adjustments69 - 70
13.Maintenance program71
14.Wiring diagrams72 - 95
14.1CHROMOPHARE® D 650plus, D 650 Transformer mounted on the ceiling tube72
14.2CHROMOPHARE® D 650plus, D 650 Transformer and emergency relays mounted on the ceiling tube
14.3CHROMOPHARE® D 650plus, D 650 Power supply mounted in a cut-out cabinet74
14.4CHROMOPHARE® D 650plus, D 650 Control unit in power box mounted separately from the OR-Light
14.5CHROMOPHARE® D 650plus, D 650 Touch panel for light intensity is mounted in the wall panel
14.6CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer mounted on the ceiling tube
14.7CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Transformer and emergency relays mounted on the ceiling tube
14.8CHROMOPHARE® D 530plus, D 500plus, D 530, D 500 Power supply mounted in a cut-out cabinet
14.9CHROMOPHARE® D 530plus, D 530, Control unit in power box mounted separately from the OR-Light
14.10CHROMOPHARE® D 530plus, D 530 Touch panel for light intensity is mounted in the wall panel
14.11CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers mounted on the ceiling tube
14.12CHROMOPHARE® D 650plus/650plus, D 650/650 Transformers and emergency relays mounted on the ceiling tube
14.13CHROMOPHARE® D 650plus/650plus, D 650/650 Power supplies mounted in a cut-out cabinet
14.14CHROMOPHARE® D 650plus/650plus, D 650/650 Control units in power box mounted separately from the OR-Light.
14.15CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Transformers mounted on the ceiling tube
14.16CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Transformers and emergency relays mounted on the ceiling tube
14.17CHROMOPHARE® D 650plus/530plus, D 650plus/500plus, D 650/530, D 650/500 Power supplies mounted in a cut-out cabinet
14.18CHROMOPHARE® D 650plus/530plus, D 650/530 Power supplies mounted in a cut-out cabinet
14.19CHROMOPHARE® D 650plus/500plus, D 650/500 Control units in power box mounted separately from the OR-Light.
14.20CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Transformers mounted on the ceiling tube
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CONTENSPAGE
14.21CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Transformers and emergency relays mounted on the ceiling tube
14.22CHROMOPHARE® D 530plus/530plus, D 500plus/500plus, D 530/530, D 500/500 Power supplies mounted in a cut-out cabinet
14.23CHROMOPHARE® D 530plus/530plus, D 530/530 Control units in power box mounted separately from the OR-Light.
14.24CHROMOPHARE® D 650plus, D 530plus, D 650, D 530 Wiring diagram for OR-lights with BERCHTOLD camera ChromoVision® AF II
15.Power requirements96
15.1List of fuse specifications96
15.2List of terminal voltages96
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1.GENERAL
1.1 Introduction
The CHROMOPHARE® D 650plus, D 530plus and D 500plus consists of a swivel arm support, a lamp housing and a flange tube. The lamp housing is fixed to a cardanic-type support (vertical gimbal joint, horizontal gimbal joint) and can be rotated, swivelled and tilted in any direction. The height is adjusted via the 360° rotating vertical spring arm. The spatial position of the lamp is adjusted by means of the 360° rotating horizontal swivel arm.
The special features of the CHROMOPHARE® D generation are:
•Dents and paint scratches or chips on the light hood are eliminated. An impact-absorbent light hood made of polymer material prevents deformations and paint defects.
•Cool light in the surgical area and in the beam path of the operating lights, which is achieved by filtering out the infrared proportion by means of the proven ThermoSorb® double filter system.
•The newly designed suspension and the hand grip with a particularly wide protective collar and an integrated release mechanism, ensure a high degree of hygiene.
•A new type of secondary surgical area illumination reduces lighting contrasts between the bright light field and the immediate environmental field and thereby improves the adaptation of the surgeon’s eyes between primary and secondary surgical areas.
Additional special features of the CHROMOPHARE® D 650plus
•High i luminance of 130.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface and “light booster”.
•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x400 reflector elements.
•In the case of failure of the main lamp, 100 percent identical light ratios are guaranteed by the lamp-swivel mechanism, which swings the reserve lamp into the position of the main lamp.
Additional special features of the CHROMOPHARE® D 530plus
•High i luminance of 110.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.
•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements.
Additional special features of the CHROMOPHARE® D 500plus
•I luminance of 90.000 lux for illuminating a deep surgical area, which is achieved with the assistance of the newly developed polygon reflector with its mirror-like surface.
•Excellent depth of illumination and low shadow levels, which are achieved by modifying the light beam using 2x360 reflector elements.
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1.2 Manufacturer’s notes
The manufacturer of the products specified in the service manual is
BERCHTOLD GmbH & Co. KG Ludwigstaler Straße 25 Postfach 4052 D-78505 Tuttlingen Internet: www.BERCHTOLD.de e-mail: Info@BERCHTOLD.de Tel. (+49) 7461 / 181-0 Fax (+49) 7461 / 181-200
1.3 General information
•This user’s manual is considered part of the equipment. It must be kept in the vicinity of the equipment at all times. Precise observance of the user’s manual is a prerequisite for the proper use and correct operation of the equipment, which is essential for the safety of patients and operators alike.
•Only accessories which are specified in this user’s manual, and which have been tested together with the equip­ment, may be used. If accessories are used which are not specified in the user’s manual, their ability to be used in accordance with safety regulations must be proved.
•All literature relates to the equipment model and the prevailing basic safety regulations when printed. All rights are reserved for equipment, switches, procedures, software programs and names.
1.4 Information about product liability
BERCHTOLD considers itself responsible for the consequences of safety, reliability and performance of the equipment only if:
a) installation, modifications or repairs have been performed only by BERCHTOLD, or by an agent expressly authorized by BERCHTOLD to do so,
b) the electrical installation of the room complies with regulations IEC 60364-7-10,
c) the equipment is used in accordance with the user’s manual.
1.5 Receiving inspection
Please inspect the equipment and accessories immediately after receipt for any transportation damage and defects.
Claims for damage will only be valid if the vendor (BERCHTOLD) or the carrier are informed at once. A damage report must then be prepared immediately. The damage record must be submitted to the near­est BERCHTOLD representative or to BERCHTOLD directly.
When an appliance or parts of an appliance are returned to BERCHTOLD or to a BERCHTOLD service agent, the original packaging should be used where possible. The following accompanying documentation must be at­tached: owner’s name and address, equipment number (see type plate), description of the defect.
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1.6 EC Certification
The equipment complies with the requirements of the EC guideline regarding medical products, 93/42/EEC as well as the UL guidelines.
1.7 Maintenance
The CHROMOPHARE® lights should be serviced once a year (maintenance contract). The Maintenance constist the steps as listed in the range of maintenance page 71.
2.COMMISSIONING
2.1 Range of application (purpose)
The CHROMOPHARE® light is a medical light for use in hospital treatment rooms. It is used for the local illu­mination of the patient’s body, so that illnesses, injuries and handicaps can be recognized and treated. It may only be used in rooms which have been correctly designed out in accordance with IEC 60364-7-10.
The CHROMOPHARE® light as a single light provides a very high degree of failure protection, as it is equipped with automatic switch-over to a reserve lamp, electronic monitoring with a “bypass switch” and an automatic APU switch-over. However, not all components are duplicated, so that in some circumstances a failure is still possible. As a matter of principle, single lights should not be used for operations where a light failure could represent a great danger to the patient.
Light combinations with two or even three light heads provide more security against light failure and a better brightness of the operating field. They provide light from different angles and maximum protection against light failure due to the fact that all components exist twice. This applies particularly when they are connected to an emergency power supply (APU) in addition to the mains supply. These combination lights may be used in all medical disciplines for the illumination of surgical areas.
2.2 Safety information’s
•Incorrect operation and non-observance of safety measures can cause serious incidents. Therefore make sure that you have read and understood the information in your CHROMOPHARE® operating instructions.
•The light is not intended for operation in areas where there is danger of explosion.
•Do not look into the switched-on light from the front and do not put any reflective objects into the path of the beam. Because of the high illumination strength there is a danger of glare.
•The distance between the light emission surface area of the operating light and the patient surface should not be less than 60 cm in order to ensure proper illumination.
•The light must not be operated if the cover glass or the filter system is damaged or destroyed. Thermal radiation can reach the surgical area, heating up and drying out the tissue of the operation wound. If the effect is pro­longed, there is even the danger of tissue necrosis.
•Do not place any objects on the lamp housing or hang objects on arms or lamp housings, as this may compro­mise the stability of the fixing and there is the danger that these objects may fall into the surgical area. Attaching or hanging heavy objects can destroy the mechanism.
•The lamp housing must not be covered while in operation, as this prevents heat exchange with the environment and could cause the surgical light to overheat.
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•Collision of the supporting arms and lamp housings should to be avoided. A severe collision could result in lights being damaged or parts knocked off and falling into the surgical area.
2.3 Installation
Mounting and installation of the CHROMOPHARE® lights must be in accordance with BERCHTOLD’s “Mounting instructions for ceiling lights” and must only be performed by BERCHTOLD employees or by instal­lation companies authorized by BERCHTOLD. The installation of lights on the ceiling of the operating room must be performed in accordance with BERCHTOLD’s “Ceiling anchor plate and spacer block” mounting in­structions due to weight and high torque.
Incorrect assembly of the lights can result in ceiling anchorage damage off and falling down, critically injuring the patient and operating staff in the process. The on-site electric installation must be performed in accordance with IEC 60364-7-10 and include a fuse protection as well as a mains switch for a simultaneous all-polo separation of the light. For further information, please note the mounting instructions.
2.4 Visual and performance check
Before initial start-up the manufacturer or supplier should check that the CHROMOPHARE® light has been properly installed and is in a safe and operational condition.
A visual inspection of the following points must take place:
•After switching-on the unit, light must be emitted from the main lamp, and in the case of combination lights, also from the additional lamp.
•Inspection of the light emission lens of the lamp housing. If the light emission lens is damaged or broken, glass splinters can fall out. The light must be switched off im­mediately and must not be used until the defect has been rectified.
•Inspection of the reserve lamp warning indicator. In the case of failure of the main lamp, the reserve lamp is automatically switched on and swung into the posi­tion of the main lamp. The red warning indicator on the lamp housing illuminates to indicate this error. The defective main lamp must be replaced immediately.
•Checking the operational state of the control unit. The individual functions must be checked by activating the appropriate keys. Faults in the main circuit of the control electronics of the CHROMOPHARE® D 650plus and D 530plus are indicated by the red fault indicator on the control unit. In this case the light operates at its maximum luminous intensity and can no longer be con­trolled via the keys.
•Checking the movement mechanism for perfect operation. The mechanical operation of the lights is checked by swivelling and rotating the movement mechanism.
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2.5 Cleaning, sterilization, disinfection
•All parts of the CHROMOPHARE® light can be cleaned with standard commercial cleaners on all exterior surfaces including the control unit, and disinfected with the disinfectants normally used in surgical areas.
•Cleaning, disinfectant and sterilization of the sterilizable handles. The sterilizable handles are made of heat-proof, impact-resistant plastic. They can be cleaned with mild alkaline cleaners without active chlorine. The cleaners must be thoroughly rinsed off with water. Alternatively, the hand-grip holders can be cleaned mechanically with heat-sterilisation up to a maximum temperature of 93°C/10 min.
For disinfecting the handle sleeves we recommend products with an alcohol or aldehyde base. The sleeves must be rinsed before sterilization.
The handles can be sterilized in steam. The recommended parameters are:
1. Steam sterilization at 121° C; 1.3 bar; 25 to 30 minutes
2. Steam sterilization at 134° C; 2.3 bar; 4 minutes
When filling the autoclave ensure that the open side of the handles are face down. The sleeves must lie free and must not come into contact with any other items being sterilized.
Hot-air sterilization is not recommended by BERCHTOLD. However, if it is necessary, the handles should be sterilized loose at 134° C; 3 minutes.
•Damaged grip sleeves must not continue to be used.
Note: Sterilizable handles are subject to natural wear. As a rule, a life of approx. 100 cleaning cycles is normal.
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3.OPERATION
3.1 Components
3.1.1 CHROMOPHARE® D 650plus/650plus, D 650/650 (classic cardanic)
1Ceiling cover7Lamp housing hood 2Flange tube dia. 125 mm8Lamp frame 3Horizontal swivel arm9Light emission lens 4Vertical spring arm10Sterilizable hand grip sleeves 5Vertical gimbal joint11Rail (encircling hand grip) 6Horizontal gimbal joint12Control unit
3.1.2 CHROMOPHARE® D 650plus/650plus, D 650/650 (flat cardanic)
1Ceiling cover7Lamp frame 2Flange tube dia. 125 mm8Light emission lens 3Horizontal swivel arm9Sterilizable hand grip sleeves 4Vertical spring arm10Rail (encircling hand grip) 5Horizontal gimbal joint11Control unit 6Lamp housing hood
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3.1.3 CHROMOPHARE® D 530plus/530plus, D 530/530 (classic cardanic)
1Ceiling cover7Lamp housing hood 2Flange tube dia. 125 mm8Lamp frame 3Horizontal swivel arm9Light emission lens 4Vertical spring arm10Sterilizable hand grip sleeves 5Vertical gimbal joint11Rail (encircling hand grip) 6Horizontal gimbal joint12Control unit
3.1.4 CHROMOPHARE® D 530plus/530plus, D 530/530 (flat cardanic)
1Ceiling cover7Lamp frame 2Flange tube dia. 125 mm8Light emission lens 3Horizontal swivel arm9Sterilizable hand grip sleeves 4Vertical spring arm10Rail (encircling hand grip) 5Horizontal gimbal joint11Control unit 6Lamp housing hood
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3.1.5 CHROMOPHARE® D 500plus, D 500 (classic cardanic)
1Ceiling cover 2Flange tube dia. 65 mm 3Horizontal swivel arm 4Vertical spring arm 5Vertical gimbal joint 6Horizontal gimbal joint 7Lamp housing hood 8Lamp frame
9Light emission lens 10Sterilizable hand grip sleeves 11On/Off switch 12Yellow indicator light reserve bulb
3.1.4 CHROMOPHARE® D 500plus, D 500 (flat cardanic)
1Ceiling cover
2Flange tube dia. 65 mm
3Horizontal swivel arm
4Vertical spring arm
5Horizontal gimbal joint
6Lamp housing hood
7Lamp frame
8Light emission lens
9Sterilizable hand grip sleeves 10On/Off switch 11Yellow indicator light reserve bulb
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3.2 Notes on operation
3.2.1 Setting the control unit functions
3.2.1.1 CHROMOPHARE® D 650plus, D 650
The following functions can be controlled by the control unit:
•On/off
•Intensity of illumination Options:
•Electronic light field adjustment - only for LFN
•Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option
1
ONSwitch on the light
2
OFFSwitch off the light
3
BrightIncrease intensity
4
DarkDecrease intensity
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FaultLED indicates that the control unit has a fault Options:
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EndoLite®Switch from surgical area light to surround light (option only)
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OP lightSwitch from surround light to surgical area light
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Field size largeEnlarge field size (only with LFN option)
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Field size smallReduce field size (only with LFN option)
1The OP light is switched on by pressing Key 1 (ON) 2The OP light is switched off by pressing Key 2 (OFF) 3By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.
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4By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum
value. Repeated short presses decrease the illuminance in steps. 5If the indicator light shows red, there is a fault in the control unit electronics 6Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off and
the surround lighting is switched on 7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off
and the surgical area lighting is switched on again. 8Only with the LFN model. By pressing and holding down Key 8 (field size large) the light field is continuously
enlarged up to the maximum value. Repeated short presses enlarge the light field in steps. 9Only with the LFN model. By pressing and holding down Key 9 (field size small) the light field is continuously
reduced down to the minimum value. Repeated short presses reduce the light field in steps.
Booster activation
1.Press key 4 (Bright) until LED flashes up in the key (max. brightness).
2.The light booster will be activated by pressing simultaneously the key 1 (ON) and 3 (Bright). Luminous power rises from 110 kLux to 130 kLux.
Note! The light booster is deactivated by switching off the light with key 2 (OFF).
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3.2.1.2 CHROMOPHARE® D 530plus, D 530
The following functions can be controlled by the control unit:
•On/off
•Intensity of illumination Options:
•Switch over to EndoLite® surround light - switch to operating light - only with EndoLite® option
1ONSwitch on the light 2
OFFSwitch off the light
3
BrightIncrease intensity
4
DarkDecrease intensity
5
FaultLED indicates that the control unit has a fault Options:
6
EndoLite®Switch from surgical area light to surround light (option only)
7
OP lightSwitch from surround light to surgical area light
1The OP light is switched on by pressing Key 1 (ON) 2The OP light is switched off by pressing Key 2 (OFF) 3By pressing and holding down Key 3 (BRIGHT) the illuminance is continuously increased up to the maximum
value. Repeated short presses increase the illuminance in steps.
4By pressing and holding down Key 4 (DARK) the illuminance is continuously reduced down to the minimum
value. Repeated short presses decrease the illuminance in steps.
5If the indicator light shows red, there is a fault in the control unit electronics 6Only with the EndoLite® option. By pressing Key 6 EndoLite® the surgical area illumination is switched off
and the surround lighting is switched on
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7Only with the EndoLite® option. By pressing Key 7 (OP light) the EndoLite® surround lighting is switched off
and the surgical area lighting is switched on again.
3.2.1.3 CHROMOPHARE® D 500plus, D 500
The following functions can be controlled by the control unit:
• On/Off
1 ONSwitch on the light 1 OFFSwitch off the light
1The OP light is switched on by pressing Key 1 (ON) 2The OP light is switched off by pressing Key 2 (OFF)
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3.2.2 Adjusting the field size with the centre hand grip
By turning the sterilizable centre hand grip the size of the light field is changed. By turning the hand grip in the clockwise direction the light field is enlarged, by turning anti-clockwise the light field is reduced. The surgeon must perform the optimum field setting himself in accordance with the size of the operation opening. There is an opti­mum contrast when the field size is set approx. 2 - 3 cm larger than the operation opening, so that the edge of the sterile covering is also illuminated. Thus the adaptation of the surgeon’s eyes in the whole field of vision is im­proved.
3.2.3Adjusting the field size - light field plotting model LFN (option only D 650plus, D 650)
The CHROMOPHARE® D 650plus and D 650 with light field plotting allows the field size to be adjusted by an electric motor. By pressing and holding down Key 8 (see control unit page 14) the light field is continuously enlarged up to the maximum value. By repeated short presses the light field is enlarged in steps. By pressing and holding down Key 9 (see control unit page 14) the light field is continuously reduced down to the minimum value. By repeated short presses the light field is reduced in steps.
3.2.4 Changing the sterizable hand grip
By pressing the release button the hand grip sleeve is released and can be re­moved from the sleeve mounting. The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve locks into place.
3.2.5Changing the sterizable hand grip light field plotting model LFN (option only D 650plus, D 650)
The sterilizable hand grip sleeve is released by pressure on the bolt on the upper collar of the sleeve. It can then be removed from the sleeve mounting. The new sterilized replacement sleeve is pushed onto the sleeve mounting until it touches the stop and is then turned in a clockwise direction until the sleeve is heard locking into place.
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3.2.6 Light field plotting model LFN (option only D 650plus, D 650)
The CHROMOPHARE® D 650plus und D 650 can be ordered with an LFN light field plotter as an option. The light field plotter is an electronic control system, which moves the lamps by electric motor. An infrared beam which is reflected by a reflector disk controls the light field plotter.
The operator can direct the light field to the position which guarantees optimum illumination of the surgical area, by means of a reflector disk, the so-called „Light Pilot“.
The „Light Pilot“ should be held in the centre of the light field as far as possible and then slowly moved to the desired position. If movement is too quick, the light field will not be able to follow the „Light Pilot“.
This rule is: Wherever the light field is , the „Light Pilot“ will be hit by the infrared beam and can reflect the beam back.
3.3 Accessories for CHROMOPHARE® generation D
3.3.1 Sterilizable hand grip sleeves
• Standard replacement sleevesOrder no. CZ 499-06
• Replacement sleeves for LFN (only D 650plus, D 650)Order no. CZ 498-04
• Replacement sleeves for light system with ChromoVision® AFIIOrder no. CZ 498-06
Note! Each CHROMOPHARE® D 650plus light system has sterilizable handles.
For directions about cleaning, disinfection and sterilization, see page 10.
3.3.2 Halogen bulbs (reserve halogen bulbs)
3.3.2.1 CHROMOPHARE® D 650plus, D 530plus, D 500plus
• Halogen bulb 22,8 V/ 150 WOrder no. CZ 908-22
3.3.2.2 CHROMOPHARE® D 650
• for light with color temperature 4500K 22,8 V/ 250 WOrder no. CZ 907-22
• for light with color temperature 3600K 22,8 V/ 150 WOrder no. CZ 908-22
3.3.2.3 CHROMOPHARE® D 530, D 500
• for light with color temperature 4500K 22,8 V/ 150 WOrder no. CZ 908-22
• for light with color temperature 3600K 22,8 V/ 110 WOrder no. CZ 905-22
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3.4 Systemvarianten
The CHROMOPHARE® generation D is available in the following system variants:
1. CHROMOPHARE® D 650plus as a single light
2. CHROMOPHARE® D 650plus as a double and a triple light
3. CHROMOPHARE® D 650plus as a combination light with D 530plus
4. CHROMOPHARE® D 650plus as a combination light with D 500plus
5. CHROMOPHARE® D 530plus as a single light
6. CHROMOPHARE® D 530plus as a double and a triple light
7. CHROMOPHARE® D 500plus as a single light
8. CHROMOPHARE® D 500plus as a double light
3.5 Options
The CHROMOPHARE® generation D can be supplemented or upgraded with the following options:
•Light carrier arm for up to 15 kg load with AC and PA connections for an auxiliary device for example. (Only possible if the light has been prepared for an additional arm in advance)
•Supply carrier arm for up to 25 kg load with AC and PA connections, prepared for gas supply. This option must be ordered with the lighting system (not upgradeable).
•Wall control unit for installation into a wall indicator panel. Functions such as switching on/off and brightness of the OP light can then be controlled from the wall. (not upgradeable).
•EndoLite® - an environment illumination f0r MIS-surgeries, a 20 Watts halogen bulb integrated in the light head, activated when the main light is switched off.
3.6 Instructions for changing lamps
The halogen bulb has an average life of 1000 hours. In the event of failure of the main lamp, switch over to a re­serve lamp occurs automatically and the reserve lamp swivels automatically into the former position of the main lamp.
A red indicator lights up on the lamp housing when the lamp safety system has switched over to the reserve lamp.
The defective main lamp should then be exchanged as quickly as possible.
The bulbs must be replaced in the following manner:
The symbol with the meaning ‘Danger - Risk of Burning’ is placed on the lamp sup­port.
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Switch off the lighting system and let it cool down (risk of burning). During replace­ment of the lamps the patient must not be touched as it is possible to come into con­tact with parts under tension.
Release and remove sterilizable handle.
Unscrew the knurled screw on the underside of the light by turning anti-clockwise.
Pull out the whole light system at the hand grip.
Remove a faulty halogen lamp. We advise users to insert the reserve lamp into the main light lamp holder , marked with <R>, and to insert the new halogen lamp in the reserve lamp holder so that the reserve lamp does not become too worn.
Fit a new halogen bulb into the bulb holder, - for the booking reference number see paragraph 3.3.2 halogen bulb on page 19 - ( do not touch the quartz cone of the halo­gen bulb with your bare fingers, use a cloth or soft paper). During a lamp change check the bulb holder for scorch marks. If scorch marks are present, inform our service department.
Fit the light system back into the holder (picture 4) an screw up the knurled crews in a clockwise direction.
Switch the lighting system on and check that the lamp is on and the red indicator light is off.
Note! Only use original BERCHTOLD halogen bulbs. If other bulbs are used, all guarantees regarding per­formance and operation will lapse.
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4.TECHNICAL DATA
4.1 CHROMOPHARE® D 650plus
Light technical dataD 650plus
Reflector systemPolygon reflector Colour temperature4500 K3600 K Intensity Ec at 1 m [klx]130150 Intensity control [klx]70 - 13070 - 150 Total radiant power at max intensity485 W/m Total radiant power/intensity Ec [mW/m2lux]3,7
2
555 W/m
2
Colour rendering index R
a
94 Light field diameter15 – 28 cm15 – 28 cm d
Light field dia. at 10% of max intensity15 cm15 cm
10
d
Light field dia. at 50% of max intensity8 cm8 cm
50
Remaining illuminance when beam is obstructed by one mask47 %47 %
Remaining illuminance when beam is obstructed by two mask45 %45 %
Remaining illuminance inside at the bottom of a standardised tube.100 %100 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by one mask47 %47 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by two mask45 %45 %
Depth of illumination L1 + L2120 cm120 cm
Electrical data
Primary voltage of transformer100 / 120 / 127 V A.C.
220 / 230 / 240 V A.C.
Power consumption240 VA
or 170 AV at 24 V D.C. Rated capacity of transformer / frequency240 VA / 50/60 Hz Safety Category1 Protection provided by enclosureIP 53
General data
Halogen bulb Order no.
22,8 V / 150 W
CZ 908-22 Life time of halogen bulb1000 h Automatic switch over to reserve bulbyes
22
DimensionsD 650plus
Diameter of light body65 cm Diameter of Polygon Reflectors58,5 cm Light emission surface (glass surface)2370 cm
2
Max. swivel radius237 cm Lowest position of light body128 cm Highest position of light body226 cm Clearance (single light)200 cm at 265 cm finished ceiling
Weight / Torque
Weight with transformer50 kg Max. torque342 Nm
Certificate conform with 93/42 EEC
UL listed
23
4.2 CHROMOPHARE® D 530plus, D 500plus
Light technical dataD 530plusD 500plus
Reflector systemPolygon reflector Colour temperature4500plus K3600 K4500plus K3600 K Intensity Ec at 1 m [klx]11014090115 Intensity control [klx]55 - 11070 - 140no Total radiant power at max intensity410 W/m2518 W/m2336 W/m2426 W/m Total radiant power/intensity Ec [mW/m2lux]3,7
2
Colour rendering index R
a
94 Light field diameter15 – 25 cm17 cm d
Light field dia. at 10% of max intensity15 cm17 cm
10
d
Light field dia. at 50% of max intensity8 cm8,5 cm
50
Remaining illuminance when beam is obstructed by one mask27 %31 %
Remaining illuminance when beam is obstructed by two mask43 %42 %
Remaining illuminance inside at the bottom of a standardised tube.100 %100 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by one mask27 %31 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by two mask43 %42 %
Depth of illumination L1 + L2125 cm125 cm
Electrical data
Primary voltage of transformer100 / 120 / 127 V A.C.
220 / 230 / 240 V A.C.
Power consumption240 VA
or 170 VA at 24 V D.C. Rated capacity of transformer / frequency240 VA 50/60 Hz Safety Category1 Protection provided by enclosureIP 53
General data
Halogen bulb at colour temperature 4500plus K Order no.
22,8 V / 150 W
CZ 908-22 Life time of halogen bulb1000 h Automatic switch over to reserve bulbyes
24
DimensionsD 530plusD 500plus
Diameter of light body52 cm Diameter of Polygon Reflectors45,5 cm Light emission surface (glass surface)1374 cm
2
Max. swivel radius231 cm Lowest position of light body130 cm Highest position of light body219 cm Clearance (single light)200 cm at 245 cm finished ceiling
Weight / Torque
Weight with. transformer35 kg Max. torque269 Nm
Certificate conform with 93/42 EEC
UL listed
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4.3 CHROMOPHARE® D 650
Light technical dataD 650
Reflector systemPolygon reflector Colour temperature4500 K3600 K Intensity Ec at 1 m [klx]140140 Intensity control [klx]70 - 14070 - 140 Total radiant power at max intensity520 W/m
2
Total radiant power/intensity Ec [mW/m2lux]3,7 Colour rendering index R
a
94 Light field diameter20 – 32 cm17 – 30 cm d
Light field dia. at 10% of max intensity20 cm17 cm
10
d
Light field dia. at 50% of max intensity10 cm9 cm
50
Remaining illuminance when beam is obstructed by one mask59 %50 %
Remaining illuminance when beam is obstructed by two mask48 %46 %
Remaining illuminance inside at the bottom of a standardised tube.100 %100 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by one mask59 %50 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by two mask48 %46 %
Depth of illumination L1 + L2120 cm120 cm
Electrical data
Primary voltage of transformer100 / 120 / 127 V A.C.
220 / 230 / 240 V A.C.
Power consumption370 VA
or 270 VA at 24 V D.C.
or 170 AV at 24 V D.C. Rated capacity of transformer / frequency400 VA / 50/60 Hz250 VA / 50/60 Hz Safety Category1 Protection provided by enclosureIP 53
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240 VA
General dataD 650
Halogen bulb Order no.
22,8 V / 250 W
CZ 907-22
22,8 V / 150 W
CZ 908-22 Life time of halogen bulb1000 h Automatic switch over to reserve bulbyes
Dimensions
Diameter of light body65 cm Diameter of Polygon Reflectors58,5 cm Light emission surface (glass surface)2370 cm
2
Max. swivel radius237 cm Lowest position of light body128 cm Highest position of light body226 cm Clearance (single light)200 cm at 265 cm finished ceiling
Weight / Torque
Weight with transformer50 kg Max. torque342 Nm
Certificate conform with 93/42 EEC
UL listed
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4.4 CHROMOPHARE® D 530, D 500
Light technical dataD 530D 500
Reflector systemPolygon reflector Colour temperature4500 K3600 K4500 K3600 K Intensity Ec at 1 m [klx]11090 Intensity control [klx]55 - 110no Total radiant power at max intensity410 W/m
2
336 W/m
2
Total radiant power/intensity Ec [mW/m2lux]3,7 Colour rendering index R
a
94 Light field diameter17 – 28 cm17 cm d
Light field dia. at 10% of max intensity17 cm17 cm
10
d
Light field dia. at 50% of max intensity8,5 cm10 cm
50
Remaining illuminance when beam is obstructed by one mask27 %31 %
Remaining illuminance when beam is obstructed by two mask43 %42 %
Remaining illuminance inside at the bottom of a standardised tube.100 %100 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by one mask27 %31 %
Remaining illuminance inside at the bottom of a standardised tube. Beam obstructed by two mask43 %42 %
Depth of illumination L1 + L2130 cm130 cm
Electrical data
Primary voltage of transformer100 / 120 / 127 V A.C.
220 / 230 / 240 V A.C.
Power consumption240 VA
or 170 VA
at 24 V
D.C.
200 VA
or 140 VA
at 24 V
D.C.
or 170 VA
Rated capacity of transformer / frequency240 VA / 50/60 Hz140 VA / 50/60 Hz Safety Category1 Protection provided by enclosureIP 53
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240 VA
at 24 V
D.C.
200 VA
or 140 VA
at 24 V
D.C.
General dataD 530D 500
Halogen bulb at colour temperature 4500 K Order no.
Halogen bulb at colour temperature 3600 K Order no.
22,8 V / 150 W
CZ 908-22
22,8 V / 110 W
CZ 905-22 Life time of halogen bulb1000 h Automatic switch over to reserve bulbyes
Dimensions
Diameter of light body52 cm Diameter of Polygon Reflectors45,5 cm Light emission surface (glass surface)1374 cm
2
Max. swivel radius231 cm Lowest position of light body130 cm Highest position of light body219 cm Clearance (single light)200 cm at 245 cm finished ceiling
Weight / Torque
Weight with. transformer35 kg Max. torque269 Nm
Certificate conform with 93/42 EEC
UL listed
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5.SERIAL NO. IDENTIFICATION
Type plate (A)
1Version number 2Variant 3Manufacturing year 4Serial number
6.SPARE PART LIST
6.1 CHROMOPHARE® D 650plus, D 650
DescriptionPart no.Picture on page
Filtering board6560640 Reverse polarity protection6560141 Light intensity power circuit board6560442 Hexagon socket countersunk head screw28443 Locking pin6417443 Sliding contact6418643 Brake screw3882143 Cross recessed oval-head screw27743 Distance sleeve6478343 Cover6417143 Contact block for sliding contacts3969343 Cross recessed oval-head screw23543
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