Chromalox PK425-2 User Manual

(Supersedes PK425-1)
PK425-2
ARR
161-562792-001
JANUARY, 1988
4
and
RENEWAL PARTS IDENTIFICATION
Type ARR Inverse-Action Thermostat
© 2010 Chromalox, Inc.
Specifications – Table A
Sensing Bulb
with 7’
Standard Capillary
Temperature Approx. Max.
Range Length A.C. Rating
Model (°F) Style Dia.(In.) (In.) (Amps)
ARR-215 60-250 5
3
/8 41/4
ARR-219 60-250 9
3
/16 169/32
ARR-515 200-550 5
3
/8 31/4
ARR-519 200-550 9
3
/16 111/4
Models installed in a moisture-resistant enclosure are designated by the suffix “LT” on the model number.
Length
(Refer to
Specifications Table A)
Bulb
Dia.
2 / "
11
16
2 / " Ref.
3
8
2 / "
7
8
Type ARR
Type ARR-LT
Moisture Resistant Model
Figure 1
30 Amp 120-277 Vac (1 Pole Res.)
18
FLA-72LRA
250 Vac
125 Vac 120-277 Vac
(Pilot Duty)
21/4
33/8
57/8
3
/4” NPT Conduit Holes
47/16
51/16
71/16
7
/8
7
/8
C
L
GENERAL
NOTICE: Type ARR Thermostats are designed for temperature control service only. Because they do not fail safe, they should not be used for temperature limiting duty.
CAUTION: Users should install adequate back-up controls and safety devices with their electric heating equipment. Where the con­sequences of failure may be severe, back-up controls are essential. Although the safety of the installation is the responsibility of the user, Chromalox will be glad to make equipment recommendations.
Principle of Operation — Control action of these thermostats is provided through the principle of liquid volume change. With a variation in temperature, the liquid in the sensing bulb expands or contracts, causing a bellows to actuate the switching mechanism. Note: In Inverse-Action Thermostats, contacts close on tempera­ture rise. Housing — The control housing and cover assembly is of heavy­gage sheet metal on NEMA-I models. Moisture resistant (LT) models have housing and cover assembly made of heavy gage cast aluminum.
Power Supply — WARNING: Use on AC only. Thermostat is not DC rated.
Control Range — The following temperature ranges are available:
Fahrenheit
60 to 250 200 to 550
Note: This control does not have an “OFF” position. Process Temperature Differential — May be minimized by:
1. Make sure control is mounted to vertical surface. (See Step 1,
MOUNTING section)
2. Avoid excess cooling capacity.
3. Locate control sensing bulb in optimum position between cool-
ing source and work. Packing Glands — If a sealed or leak-proof connection is required at the point where the capillary enters the oven, tank, pipe or similar equipment, an appropriate packing gland is available as an optional part. (Models CCF-25A, CCF-25D or CCF-25E)
CAUTION: Not for use in hazardous environments as described in National Electrical Code. Failure to comply can result in explosion or fire.
WIRING
MOUNTING
Note: Do not mount control where it will be subject to vibration, shock, grease, dust, lint or corrosive vapors. Do not mount adja­cent to a large magnetic contactor, as vibration and shock will cause thermostat to interact erratically — resulting in chattering of the contactor.
The air temperature in and around the control enclosure should be kept as near to normal room temperature as possible... never above 150°F.
1. Thermostat must be mounted in a vertical position only.
2. Use sheet metal or wood screws through the mounting holes in
baseplate to mount control. (See Figure 2)
3. For controlling platen or die temperatures, insert entire sensing
bulb into drilled holes selected for snug slip fit.
The longer, more sensitive Style 9 bulbs should be used for controlling air temperatures or pipe line heating. Note: If material in contact with bulb or capillary is corrosive, a protective well should be used. Protective wells are available as an optional part. Check Factory.
4. CAUTION —
A. Bending or deforming sensing bulb will alter control cali-
bration — requiring recalibration after installation. See CALIBRATION section, page 3. If necessary, Style 9 bulbs can be coiled to 1” I.D. (See Figure 3.)
B. Do not kink capillary tube. The resulting constrictions in
fluid flow can destroy control function or broaden temper­ature differential. Minimum capillary tube bending diame­ter is
1
/2” I.D. (See Figure 4)
C. Any deformations of bulb or capillary that result in leakage
of fluid from control renders control inoperative.
D. Avoid passing control capillary tube through zones whose
temperature is in excess of controlled process temperature. Erratic control or destruction of control function may result.
Mounting Lugs
(2)
2 / "
7
16
3 / "
7
8
Mounting Holes
5 / " Dia.
7
8
/ " Dia.
5
16
5"
Figure 2
Figure 3
(Sensing Bulb)
Figure 4
(Capillary Tube)
CAUTION: Hazard of Electrical Shock. Disconnect all power before wiring or servicing this control. Failure to comply can result in electrical shock or electrocution.
1. Electric wiring to heater must be installed in accordance with local and National Electrical Codes. WARNING: Use cop-
per conductors only.
NEMA I Models:
A. Entrance for wiring is provided by two
1
/2” conduit holes in
end of base plate.
B. Remove knob by lifting knob from shaft. (See Figure 6) C. Removal of the knob will reveal two mounting screws posi-
tioned under the knob. Remove screws and lift off cover. (See Figure 7).
NEMA-I Models LT Models
1”
Do Not Bend or Kink Crimped End
1
/2
Rod
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