Chromalox PF479-6 User Manual

Electrical Data (60 Hz) Dimensions (In.) Standard
Model Contactor
Volts Watts Phase Amps BTU Height Width Depth Rating (Qty.)
LUH-D-02-81 208 2,667 1 12.8 30A (1) LUH-D-02-21 208/240 2,000/2,667 1 11.1 * 8,850 16 13-1/8 8-7/8 30A (1) LUH-D-02-71 277 2,667 1 9.6 30A (1) LUH-D-04-81 † 1 19.2 30A (1) LUH-D-04-83 †
208 4,000
3 11.2 30A (1) LUH-D-04-21 † 1 16.7 * 30A (1) LUH-D-04-23 †
3 9.6*
13,661 16 13-1/8 8-7/8
30A (1) LUH-D-04-71 277 4,000 1 14.5 30A (1) LUH-D-04-43 480 4,000 3 4.8 30A (1) LUH-D-05-81 † 1 24.0 30A (1) LUH-D-05-83 †
208 5,000
3 13.8 30A (1) LUH-D-05-21 † 1 20.8 * 30A (1) LUH-D-05-23 †
3 12.1 *
17,076 16 13-1/8 8-7/8
30A (1) LUH-D-05-71 277 5,000 1 18.2 30A (1) LUH-D-05-43 480 5,000 3 6.0 30A (1) LUH-D-07-81 † 1 36.1 50A (1) LUH-D-07-83
208 7,500
3 20.9 30A (1) LUH-D-07-21 † 1 31.1 * 30A (1) LUH-D-07-23
3 18.1 *
25,598 20-1/2 17-1/4 11-1/2
30A (1) LUH-D-07-71 277 7,500 1 27.2 30A (1) LUH-D-07-43 480 7,500 3 9.0 30A (1) LUH-D-10-81 † 1 48.0 50A (1) LUH-D-10-83
208 10,000
3 27.8 30A (1) LUH-D-10-21 † 1 41.7 * 30A (1) LUH-D-10-23
208/240 7,500/10,000
3 24.0 *
34,130 20-1/2 17-1/4 11-1/2
30A (1) LUH-D-10-43 480 10,000 3 12.0 30A (1) LUH-D-12-83 208 12,500 3 34.8 50A (1) LUH-D-12-23 208/240 9,375/12,500 3 30.1* 42,663 20-1/2 17-1/4 11-1/2 50A (1) LUH-D-12-43 480 12,500 3 15.1 30A (1) LUH-D-15-83 208 15,000 3 41.8 50A (1) LUH-D-15-23 208/240 11,250/15,000 3 36.2 * 51,195 20-1/2 17-1/4 11-1/2 50A (1) LUH-D-15-43 480 15,000 3 18.1 30A (1) LUH-D-20-23 208/240 15,000/20,000 3 48.0 * 50A (1) LUH-D-20-43 480 20,000 3 24.0
68,460 24 20-1/8 11-1/2
30A (1) LUH-D-25-43 480 25,000 3 30.0 85,525 24 20-1/8 11-1/2 50A (1) LUH-D-30-83 208 30,000 3 83.4 50A (2) LUH-D-30-23 208/240 22,500/30,000 3 72.2 * 102,390 24 20-1/8 17-1/4 50A (2) LUH-D-30-43 480 30,000 3 36.1 30A (2) LUH-D-35-23 208/240 26,250/35,000 3 84.3 * 50A (2) LUH-D-35-43 480 35,000 3 42.1
119,455 24 20-1/8 17-1/4
30A (2) LUH-D-40-23 208/240 30,000/40,000 3 96.0 * 50A (2) LUH-D-40-43 480 40,000 3 48.0
136,520 24 20-1/8 17-1/4
30A (2) LUH-D-45-43 480 45,000 3 54.1 153,585 24 20-1/.8 17-1/4 30A (2)
Chromalox
®
DIVISION 4 SECTION
LUH
SALES
REFERENCE
DATE
SERVICE REFERENCE
Installation
and
RENEWAL PARTS IDENTIFICATION
PF479-6
JANUARY, 2003
(Supersedes PF479-5)
161-303474-001
© 2010 Chromalox, Inc.
Type LUH
Horizontal Unit Heater
*Note: 208V amperage is 86% of 240V value.
Specifications — Table 1
† These models can be field changed from single phase to three phase or three phase to single phase.
Please read all of the following instructions: Failure to observe these precautions could result in personal injury or equipment damage.
1. The heater must be mounted at least 7’ above the floor to pre-
vent accidental contact with the heating elements or fan blade which could cause injury.
2. Keep at least 5’ clearance in front of heater. Refer to Table 2 for
side, top and back clearance requirements.
Clearance Requirements — Table 2
3. The ceiling mounting structure and the anchoring provisions
must be sufficient to support the combined weight of the heater and mounting bracket. (Refer to Table 3 for weights of heater and bracket.)
4. The wall or mounting surface and the anchoring provisions
must be capable of supporting the combined weight of the heater and mounting brackets cantilevered from the mounting surface. (Refer to Table 3 for weights of heater and brackets and for cantilevered force expressed in foot-pounds.)
The heater may be mounted either on the ceiling or on the wall
as follows:
A. CEILING. The ceiling mounting bracket is fastened to the top
of the heater using the four bolts supplied with the mounting bracket. The bracket is then mounted to the ceiling using a 5/8” bolt (supplied by others).
CEILING (Alternate)
1. The heater can be rod mounted to the ceiling by installing
four threaded mounting rods in the threaded holes located on the top of the heater as shown in Figure 2. (Refer to Table 4 for mounting rod thread size.)
2. Securely attach the four mounting rods to the ceiling. (Refer
to Table 2 for wall and ceiling clearances, and Figure 3 for mounting spacing specifications).
B. WALL. Wall mounting kits include both a ceiling mounting
bracket and a wall mounting bracket. First, attach the ceiling mounting bracket to the heater as described in step 4A. Then attach the wall mounting bracket to the wall using four 3/8” bolts (supplied by others). Attach the ceiling mounting bracket on the heater to the wall mounting bracket using the 5/8” bolt provided.
The heater may be rotated to discharge in the desired direction. Open and adjust louvers to desired position. See Figure 4 and 5 for additional mounting details.
Heater & Bracket Weights Combined — Table 3
Mounting Limitations (In.)
Back Side Top to
Basic Model to Wall to Wall Ceiling
LUH-02 through LUH-05 6 6 4 LUH-07 through LUH-15 6 6 6 LUH-20 and LUH-25 6 6 6 LUH-30 through LUH-45 6 6 6
Heater Location Instructions:
Arrange units so their discharge air streams: A. are subjected to a minimum of interference from columns,
machinery and partitions.
B. wipe exposed walls without blowing directly at them. C. are directed away from room occupants in comfort heating. D. are directed along the windward side when installed in a build-
ing exposed to a prevailing wind.
Locate thermostat on interior partition walls or posts away from cold drafts, internal heat sources and away from heater dis­charge air streams.
Small rooms can be heated by one unit heater. Where two walls are exposed, the heater should be mounted as shown in Figure 1.
Large rooms require multi-unit installation. Number and capac­ity of units will be determined by volume of building and square feet of floor area to be heated. Arrange units to provide perimeter air cir­culation where each unit supports the air stream from another.
2
IMPORTANT
Failure to understand and follow these installation instruc­tions and the “WARNING” notes therein may result in serious per­sonal injury from electrical shock, or from the heater failing due to faulty installation.
FIRE/EXPLOSION HAZARD. This heater is not intended for use in hazardous atmospheres where flammable vapors, gases, liquids or other combustible atmos­pheres are present as defined in the National Electrical Code. Failure to comply can result in personal injury, explosion or fire. For these applications see PDS CXH­A-EP (PF490).
Users should install adequate back-up controls and safety devices with their electric heating equipment. Where the consequenses of failure may be severe, back-up controls are essential.
Do not mount mercury type thermostat directly on unit.
Vibration could cause heater to malfunction.
The heater must be mounted at least 7' above the floor to pre­vent accidental contact with the heating elements or fan blade which could cause injury.
Keep at least 5' clearance in front of the heater. Refer to Table 2 for side, top and back clearance requirements.
The ceiling mounting structure and the anchoring provisions must be of sufficient strength to support the combined weight of the heater and mounting bracket. (Refer to Table 3 for weights of heater and bracket.)
The wall or mounting surface, and the anchoring provisions must be capable of supporting the combined weight of the heater and mounting brackets cantilevered from the mounting surface. (Refer to Table 3 for weights of heater and brackets and for can­tilevered force expressed in foot-pounds.)
Fan blade rotation must be checked. If airflow is not moving out through the louvers, interchange any two of the three customer power leads on three-phase units only.
GENERAL
INSTALLATION
Figure 1
Weight (Lbs.) Heater and Brackets Heater Ceiling Wall Model Weight Weight Ft./Lbs.
LUH-02 through LUH-05 33-3/4 38-1/4 48 LUH-07 through LUH-15 55 67-1/4 112 LUH-20 through LUH-25 78 90-1/4 150 LUH-30 through LUH-45 117 141-1/4 400
Exposed
Exposed
Exposed
Exposed
Exposed
Exposed
Wall
W
M
N
A
U
V
One 11/16" mounting hole for swivel mounting for ceiling
W = Minimum Distance to Wall for Full 180˚ Swivel
B
C
Dimensions (In.)
Bracket
Model Wt. Use
No. A B C M N U V W (Lbs.) With
WUH-04A 16 13-1/8 8-7/8 6 4-7/16 4 4-1/2 10-1/2 3
LUH-02
04, 05
WUH-05 20-1/2 17-1/4 11-1/2 8 6-1/4 6 7-1/4 16 5-1/2
LUH-07
10, 12, 15
WUH-05 24 20-1/8 11-1/2 8 6-1/4 6 7-1/4 16 5-1/2 LUH-20, 25
WUH-06 24 20-1/8 17 13-3/4 10 6 7-1/4 21 11
LUH-30
35, 40, 45
3
G
X
I
S I D E
W A L L
BACK WALL
Threaded Mounting Holes
L
Figure 3 Wall and Ceiling Clearance (Table 2)
INSTALLATION
Figure 4
Optional Ceiling Swivel Mounting Bracket
Chromalox
®
Note:
Dimensions - (In.)
Bracket Bracket
Model Weight Use
Number P Q R S T (Lbs.) With
WUH-01A 1-3/4 21-1/2 6-3/4 5-1/2 14-15/16 4-1/2
LUH-02
04, 05
WUH-02 2 28-7/16 9-1/2 8-3/8 22-1/4 12-1/4
LUH-07
10, 12, 15
WUH-02 2 28-7/16 9-1/2 8-3/8 22-1/4 12-1/4 LUH-20, 25
WUH-03 5-1/2 28-11/16 5 3-1/2 33-1/4 24-1/4
LUH-30,
35, 40, 45
Figure 5
Optional Wall Swivel Mounting Bracket
Figure 6
Heater Back View
1/2"
Knockouts
Knockout Sizes
LUH-02 - LUH-05 3/4” (1) LUH-07 - LUH-15 1” (1) LUH-20 - LUH-25 3/4”, 1”, 1-1/4”(1) LUH-30 - LUH-45 3/4”, 1”, 1-1/4”(1)
Figure 2 Rod Spacing
Rod
Dimensions (In.)
Unit Thread
IG L X
Type
2 - 5kW 5/16 - 18 4-1/2 5-1/2 2-3/4 2-1/4 7-1/2 - 15kW 3/8 - 16 6-1/4 8-1/4 4-1/8 3-1/8 20 - 25kW 3/8 - 16 6-1/4 8-1/4 4-1/8 3-1/8 30 - 45kW 3/8 - 16 11-3/4 8-1/4 4-1/8 5-7/8
Table 4 — Rod Thread Type and Spacing Dimensions (In.) for
Horizontal Discharge
4
WIRING
ELECTRIC SHOCK HAZARD. Disconnect all power before installing or servicing heater. Failure to do so could result in personal injury or property dam­age. Heater must be installed by a qualified person in accordance with the National Electrical Code, NFPA 70.
ELECTRIC SHOCK HAZARD. Any installation involv­ing electric heaters must be performed by a quali­fied person and must be effectively grounded in accordance with the National Electrical Code to eliminate shock hazard.
1. Use heater only on the voltage and frequency specified on the
nameplate.
2. All wiring should be done in accordance with local codes and
the National Electrical Code by a qualified person as defined in the NEC.
3. Two knockouts are provided on the back of the heater for wire
entry. See Figure 6 for location of knockouts.
4. Branch circuit wire for connection to heater must be at least
60°C wire.
5. The bottom access door is hinged. There is one screw that must
be loosened to gain access (Figure 3). This screw is the captive type; do not try to remove it.
6. A ground terminal is provided near the power terminal board.
The ground wire should be connected before other connections are made.
7. Stripped wire leads are supplied to be connected to accept the
correct size power supply wire. Copper wire rated at 600V and 60°C is satisfactory for the heater branch circuit.
8. Electrical accessories, either kits or factory-installed options, are
shown connected by a dash line on the heater wiring diagram.
9. Wiring connections are to be made on designated wire leads as
shown in the wiring diagrams located inside the access door.
POWER DISCONNECT SWITCH (Available as a kit or factory installed option.) This switch (Figure 7) disconnects the power to the power leads when the handle is placed in its off position.
1. Use copper conductor supply wire only when connecting to
the power line.
2. Connection to the switch pigtails should be made with com-
pression connectors and the joint should be then well insulated.
3. Consult the local wiring code in your area.
SUMMER FAN SWITCH (MOUNTED ON FRONT OF
HEATER). When the switch handle is pointing toward the “SUM­MER” position, the fan will run continuously. When the switch handle is pointing toward the “WINTER” position, the fan will run only when the heating elements are hot. REMOTE FAN SWITCH (MANUAL SWITCH-LINE VOLT­AGE). 480V requires an additional relay. The wall switch is packed in the wiring compartment.
The remote fan switch is mounted external and remote from the LUH unit heater. The voltage of the remote fan switch is the same as the supply voltage to the LUH heater.
1. Use 14 gauge copper, NEC Class 1, 600V rated insulated wire.
Wiring must meet all Local and NEC requirements for 480V service.
2. Install the remote fan switch in standard wall box in any con-
venient location that is protected from traffic or other acci­dental damage.
3. Connect the 14 gauge copper field wire to the switch lead
wires with suitable connectors.
REMOTE FAN SWITCH (USED WITH 24 or 120-VOLT RELAY) (Available as a kit or factory installed option). The wall switch is packed in the wiring compartment.
1. Use 18 gauge (min.) NEC Class 1, 600V wiring that meets all
Local and NEC requirements.
2. Install the wall switch in a standard wall box in any convenient
location that is protected from traffic or other accidental damage.
3. Connect the field wire to the switch lead wires with suitable
connectors.
OPTIONAL THERMOSTAT (LUH-TK)
Heaters can be equipped with an optional thermostat of the Bulb and Capillary type for automatic temperature control (Figure
8). The thermostat controls the heating elements and fan simulta­neously to achieve set temperature.
The “Lo” setting of the thermostat is approximately 40°F, and the “Hi” setting is approximately 90°F.
CONTROL VOLTAGE WIRING - EXTERNAL REMOTE THERMOSTATS AND FAN SWITCHES
ELECTRIC SHOCK HAZARD. Line voltage is present on some of the terminals. Always disconnect the power from the heater before making any connec­tions.
1. Use 600V, NEC Class 1 insulated wiring with a minimum
gauge of 18 for thermostats and a minimum gauge of 14 for line voltage motor switch (remote fan switch without relay).
2. The thermostat should be located in the area to be heated on
an inside wall. The thermostat should not be exposed to drafts, sunlight, radiation from hot objects, or in a direct line with the discharge from the unit heater.
3. Install the thermostat approximately 5 feet above the floor
line.
4. Install the remote fan switch in any convenient location that is
protected from traffic or likely accidental damage.
5. Internal optional controls are shown on the unit heater wiring
diagrams by a dash line.
Use wiring diagrams as listed for model number on (A through X), pages 5, 6 and 9.
For installation and optional control kits, refer to instruction sheets listed on page 8.
Chromalox
®
Figure 8 — Thermostat Location, Front View
Power Disconnect Switch
L1
L2
L3
S1
S2
S3
See Notes
Contactor
To Power Supply
See Note 2
Notes:
1. This illustration shows wiring hook up for three phase service. Remove lead wires marked L2 and S2 when using single phase power service.
2. For units without contactors, disconnect switch is to be wired to lead wires on heater power.
3. Use copper supply wire only with this switch.
Figure 7
Power Disconnect Switch Wiring Diagram
15/16
5
WIRING DIAGRAMS
C1
T1 T2 T3
L1 L 2 L 3
3 Phase Delta
C1
T1
T2
T3
L1 L3
1 Phase 2 Or 3 Elem
MOTOR
1O OR 3O
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
To Element Wiring
3O Wiring Only
Cutout
XFMR
X2
H2
H1
X1
Optional Thermostat Built-in Or Field Installed
Optional Disconnect Switch
Built-in Or Field Installed
Transformer Color Code Index
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
277
480
H1
BLK
BLK
BLK
BLK
H2
RED
ORG
BRN
BLK/RED
X1
BLK
BLK
BLK
BLK
X2
WHT
WHT
WHT
WHT
X1
YEL
YEL
YEL
YEL
X2
BLU
BLU
BLU
BLU
30-00,32-00 30-40,32-40
Field Wiring Built-in Or Field Installed Factory Wiring
Figure A
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
C1
T1 T2 T3
Motor
1Ø Or 3Ø
Standard Motor Connection
Motor
1Ø Or 3Ø
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
1
2
3
8
9
7
10
11
12
To Element Wiring
Optional Summer Fan Switch Built-in Or Field Installed
3Ø Wiring Only
Cutout
XFMR
X2
H2
H1
X1
Optional Thermostat
Built-in Or Field Installed
3Ø Wiring Only
Optional Disconnect Switch
Built-in Or Field Installed
Transformer Color Code Index
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
277
H1
BLK
BLK
BLK
H2
RED
ORG
BRN
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
30-41,32-41 30-42,32-42 30-44,32-44
C1
T1 T2 T3
L1 L 2 L 3
3 Phase Delta
Field Wiring Built-in Or Field Installed Factory Wiring
Figure B
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
Transformer Color Code Index
30-45, 32-45 30-43, 32-43
Motor
1O Or 3O
C1
T1
T2 T3
L1 L2
L3
Power 60 HZ
To Element
Wiring
3O Wiring Only
Cutout
X2
H2
H1
X1
Optional
Thermostat
Built-in Or Field Installed
Optional Disconnect Switch Built-in Or Field Installed
C1
T1 T2 T3
Motor
1O Or 3O
Standard Motor Connection
1
2
3
8
9
7
10
11
12
C1
C3
Optional Summer
Fan Switch
Built-in Or
Field Installed
C3
Optional Fan Relay Built-in Or Field Installed
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
277
480
H1
BLK
BLK
BLK
BLK
H2
RED
ORG
BRN
BLK/RED
X1
BLK
BLK
BLK
BLK
X2
WHT
WHT
WHT
WHT
X1
YEL
YEL
YEL
YEL
X2
BLU
BLU
BLU
BLU
C1
T1 T2 T3
3 Phase Delta
Field Wiring Built-in Or Field Installed Factory Wiring
L1 L 2 L 3
C2
Figure C
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
C1
T1 T2 T3
Motor
1Ø Or 3Ø
Standard Motor Connection
Motor
1Ø Or 3Ø
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
1
2
3
8
9
7
10
11
12
To Element Wiring
Optional Summer Fan Switch Built-in Or Field Installed
3Ø Wiring Only
3Ø Wiring Only
Optional Disconnect Switch
Built-in Or Field Installed
Cutout
Field Installed Built-in Or Field Installed Factory Wiring
Optional
Thermostat
Built-in Or Field Installed
31-41,33-41 31-42,33-42 31-44,33-44
C1
C2
Control
Power
By Others
Note: 480V Heaters Require Fan Relay For 480V Motor (See Fig. F)
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Figure E
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
Motor
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
To Element Wiring
3Ø Wiring Only
Cutout
Optional
Thermostat
Built-in Or
Field Installed
Optional Disconnect Switch
Built-in Or Field Installed
34-00,35-00 34-40,35-40
Field Installed Built-in Or Field Installed Factory Wiring
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Figure G
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
Motor
1O
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
To Element Wiring
3Ø Wiring Only
Cutout
Field Installed Built-in Or Field Installed Factory Wiring
Optional
Thermostat
Built-in Or
Field Installed
Optional Disconnect Switch
Built-in Or Field Installed
31-00,33-00 31-40,33-40
C1
C2
Control
Power
By Others
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Figure D
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
Motor
1O Or 3O
C1
T1
T2 T3
L1 L2
L3
Power 60 HZ
To Element Wiring
3O Wiring Only
Cutout
Optional
Thermostat
Built-in Or
Field Installed
Optional Disconnect Switch
Built-in Or Field Installed
C1
T1 T2 T3
Motor
1O Or 3O
Standard Motor Connection
1
2
3
8
9
7
10
11
12
C1
C3
C3
Optional
Summer
Fan Switch
Built-in Or
Field Installed
C3
Optional
Fan Relay
Built-in Or
Field
Installed
C2
Control Power
(By Others)
31-43,33-43 31-45,33-45
T1
T2 T3
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Field Installed Built-in Or Field Installed Factory Wiring
Figure F
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
C1
T1 T2 T3
Motor
1Ø Or 3Ø
Standard Motor Connection
Motor
1Ø Or 3Ø
C1
T1
T2 T3
L1
L2
L3
Power 60 HZ
1
2
3
8
9
7
10
11
12
To Element Wiring
Optional Summer Fan Switch Built-in Or Field Installed
3Ø Wiring Only
3Ø Wiring Only
Optional Disconnect Switch Built-in Or Field Installed
Cutout
Optional Thermostat
Built-in Or Field Installed
34-41,35-41 34-42,35-42 34-44,35-44
Field Installed Built-in Or Field Installed Factory Wiring
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Figure H
6
WIRING DIAGRAMS
C1
T1
T2
T3
L1 L 3
1 Phase 2 Or 3 Elem
Optional
Thermostat
Built-in Or
Field Installed
Optional Disconnect Switch Built-in Or Field Installed
C1
T1 T2 T3
Motor
1Ø Or 3Ø
Standard Motor Connection
Optional Summer Fan Switch Built-in Or Field Installed
Motor
1Ø Or 3Ø
C1
T1
T2 T3
L1 L2
L3
Power 60 HZ
To Element Wiring
3Ø Wiring Only
Cutout
1
2
3
8
9
7
10
11
12
C1
C3
C3
Optional
Fan Relay
Built-in Or
Field
Installed
C2
34-43,35-43 34-45,35-45
T1
T2 T3
Field Installed Built-in Or Field Installed Factory Wiring
C1
T1 T2 T3
3 Phase Delta
L1 L 2 L 3
Figure I
C2
L2 L1
L3
C1
Contactor (Typ.)
Fuses
(When Req'd)
T1 T2 T3
AL3
AL2
AL1
BL1
BL2
BL3
3 Phase,
60 HZ Power
T3T2T1
Stage 2
Elements
Fuses
KTK-3
Motor
3o
Stage 1
Elements
Cutouts
XFMR
X1 X2
H2
H1
Optional Disconnect
Switch Built-in Or
Field Installed
Optional
Thermostat
Built-in Or Field Installed
Built-in Or Field Installed Factory Wiring
Transformer Color Code Index
30-00, 32-00 30-40, 32-40
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
480
H1
BLK
BLK
BLK
H2
RED
ORG
BLK/RED
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
Field Installed
Figure J
L1
Contactor
(Typ.)
Fuses
(When Req'd)
AL3
AL2
AL1
BL1
BL2
BL3
Optional Summer Fan Switch Built-in Or Field Installed
Stage 2
Elements
Motor
Cutouts
XFMR
X1
X2
H2
H1
Optional Disconnect Switch Built-in Or Field Installed
PRI.
VOLT
PRI.
LEAD
XFMR
CLRS
120V
LEAD
SEC.
CLRS.
24V
LEAD
SEC.
CLRS.
H1
BLK
BLK
208
240
Transformer Color Code Index
30-41, 30-42, 30-44 32-41, 30-42, 32-44
H2
RED
ORG
X1
BLK
BLK
X2
WHT
WHT
X1
YEL
YEL
X2
BLU
BLU
C2
T3T2T1
C1
T3T2
T1
L2 L3
1
2
3
8
9
7
10
11
12
Stage 1
Elements
Motor
3 Phase,
60 HZ Power
Optional Thermostat Built-in Or Field Installed
C1
T1T2
T3
C2
T1T2
T3
To Elements
Stage 1
To Elements
Stage 2
Standard Motor Connection
Built-in Or Field Installed Factory Wiring
Fuses KTK-3
Note: Heater requires Fan Relay for 480V Motors. (See Figure L)
Figure K
C2
L2 L1
L3
C1
Contactor (Typ.)
Fuses
(When Req'd)
T1 T2 T3
AL3
AL2
AL1
BL1
BL2
BL3
3 Phase,
60 HZ Power
T3T2T1
Stage 2
Elements
Fuses
KTK-3
Motor
Stage 1
Elements
Cutouts
Optional Disconnect
Switch Built-in Or
Field Installed
31-00, 33-00 31-40, 33-40
C3 C2
C1
Control Power
(By Others)
Optional Thermostat Built-in Or Field Installed
Field Installed Built-in Or Field Installed Factory Wiring
Figure M
Field Installed Built-in Or Field Installed Factory Wiring
Stage 2
Elements
Motor
Stage 1
Elements
Contactor
C1
C2
T1T2T3
T1T2T3
Fuses KTK-3
Fuses
(When Req'd)
BL1
BL2
BL3
L2L1 L3
3 Phase
60 HZ Power
AL1
AL2
AL3
31-43,33-43 31-45,33-45
Fan Relay
C3
Optional Disconnect
Switch Built-in Or
Field Installed
For Use With 480V
Cutouts
C4
C1
Control Power
(By Others)
Optional Thermostat Built-in Or Field Installed (Single Stage)
Contactor
C2
C3
1
2
3
8
9
7
10
11
12
Summer Fan Switch
Motor
C1
T1T2T3
C2
T1T2T3
Contactor
C2
Standard Motor Connection
Figure O
Field Wiring Built-in Or Field Installed Factory Wiring
Stage 2
Elements
Motor
Stage 1
Elements
Contactor
C1
C2
T1T2T3
T1T2T3
Fuses KTK-3
Fuses
(When Req'd)
BL1
BL2
BL3
L2L1 L3
3 Phase
60 HZ Power
AL1
AL2
AL3
30-43,32-43 30-45,32-45
Fan Relay
C3
Optional Disconnect Switch Built-in Or Field Installed
For Use With 480V
Cutouts
C1
Optional Thermostat Built-in Or Field Installed
Contactor
C2
C3
1
2
3
8
9
7
10
11
12
Summer Fan Switch
Motor
C1
T1T2T3
C2
T1T2T3
Contactor
C2
Standard Motor Connection
X2
H2
H1
X1
Transformer Color Code Index
XFMR
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
480
H1
BLK
BLK
BLK
H2
RED
ORG
BLK/RED
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
Figure L
L1
Contactor
(Typ.)
Fuses
(When Req'd)
AL3
AL2
AL1
BL1
BL2
BL3
Optional Summer Fan Switch Built-in Or Field Installed
Stage 2
Elements
Cutouts
C3
Optional Disconnect Switch Built-in Or Field Installed
31-41, 33-41 31-44, 33-44
C2
T3T2T1
C1
T3T2T1
L2 L3
1
2
3
8
9
7
10
11
12
Stage 1
Elements
Motor
3 Phase,
60 HZ Power
Motor
C2
To Elements
Stage 1
To Elements
Stage 2
Standard Motor
Connection
C1
C2
C1
Optional Thermostat Built-in Or Field Installed
Note: Heater Requires Fan Relay For 480V Motors (See Fig. O)
Fuses KTK-3
Field Wiring Built-in Or Field Installed Factory Wiring
Control Power
(By Others)
Figure N
C2C1
Contactor (Typ.)
Fuses
(When Req'd)
Fused Switch
(By Others)
AL3
AL2
AL1
3 Phase,
60 HZ Power
Stage 2
Elements
Fuses KTK-3
Motor
Stage 1
Elements
Cutouts
2 Stage Thermostat
(By Others)
34-00, 35-00, 34-40, 35-40
Customer Wiring
Factory Wiring
Stage 1
Stage 2
C1
C2
C3
BL3
BL2
BL1
3 Phase,
60 HZ Power
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
C1
C2
C3
Alternate
1 Stage Thermostat (by Others)
Figure P
L U H D
7 8
MANUFACTURER PART NUMBER BREAKDOWN
FOR MADE TO ORDER UNITS
(LOCATED ON UNIT NAMEPLATE)
RENEWAL PARTS IDENTIFICATION
Element Motor Fan
Code kW Volts Phase Part No. Part No. Part No.
02-81 2.67 208 1 118-303160-001 (2) 193-302912-001 112-302997-001 02-21 2.67 208/240 1 118-303160-002 (2) 193-302912-001 112-302997-001 02-71 2.67 277 1 118-303160-003 (2) 193-302120-001 112-130367-001 04-81 4 208 1 118-303160-001 (3) 193-302912-001 112-302997-001 04-83 4 208 3 118-303160-001 (3) 193-302912-001 112-302997-001 04-21 3/4 208/240 1 118-303160-002 (3) 193-302912-001 112-302997-001 04-23 3/4 208/240 3 118-303160-002 (3) 193-302912-001 112-302997-001 04-71 4 277 1 118-303160-003 (3) 193-302120-001 112-130367-001 04-43 4 480 3 118-303160-004 (3) 193-302912-003 112-302997-001 05-81 5 208 1 118-303160-005 (3) 193-302912-001 112-302997-001 05-83 5 208 3 118-303160-005 (3) 193-302912-001 112-302997-001 05-21 3.75/5 208/240 1 118-303160-006 (3) 193-302912-001 112-302997-001 05-23 3.75/5 208/240 3 118-303160-006 (3) 193-302912-001 112-302997-001 05-71 5 277 1 118-303160-007 (3) 193-302120-001 112-130367-001 05-43 5 480 3 118-303160-008 (3) 193-302912-003 112-302997-001 07-81 7.5 208 1 118-303170-005 (3) 193-302912-004 112-130367-007 07-83 7.5 208 3 118-303170-005 (3) 193-302912-004 112-130367-007 07-21 5.6/7.5 208/240 1 118-303170-001 (3) 193-302912-004 112-130367-007 07-23 5.6/7.5 208/240 3 118-303170-001 (3) 193-302912-004 112-130367-007 07-71 7.5 277 1 118-303170-006 (3) 193-302120-004 112-130367-007 07-43 7.5 480 3 118-303170-004 (3) 193-302912-005 112-130367-007 10-81 10 208 1 118-303169-001 (3) 193-302912-004 112-130367-002 10-83 10 208 3 118-303169-001 (3) 193-302912-004 112-130367-002 10-21 7.5/10 208/240 1 118-303169-002 (3) 193-302912-004 112-130367-002 10-23 7.5/10 208/240 3 118-303169-002 (3) 193-302912-004 112-130367-002 10-43 10 480 3 118-303169-003 (3) 193-302912-005 112-130367-002 12-83 12.5 208 3 118-303169-004 (3) 193-302912-004 112-130367-002 12-23 9.4/12.5 208/240 3 118-303169-005 (3) 193-302912-004 112-130367-002 12-43 12.5 480 3 118-303169-006 (3) 193-302912-005 112-130367-002 15-83 15 208 3 118-303169-007 (3) 193-302912-004 112-130367-002 15-23 11.2/15 208/240 3 118-303169-008 (3) 193-302912-004 112-130367-002 15-43 15 480 3 118-303169-009 (3) 193-302912-005 112-130367-002 20-23 15/20 208/240 3 118-130419-010 (3) 193-302120-005 112-130367-003 20-43 20 480 3 118-130419-011 (3) 193-302120-005 112-130367-003 25-43 25 480 3 118-130419-012 (3) 193-302120-005 112-130367-003 30-83 30 208 3 118-130384-013 (6) 193-302120-005 112-130367-004 30-23 22.5/30 208/240 3 118-130384-014 (6) 193-302120-005 112-130367-004 30-43 30 480 3 118-130384-015 (6) 193-302120-005 112-130367-004 35-23 26.2/35 208/240 3 118-130384-021 (6) 193-302120-005 112-130367-004 35-43 35 480 3 118-130384-016 (6) 193-302120-005 112-130367-004 40-23 30/40 208/240 3 118-130384-022 (6) 193-302120-005 112-130367-004 40-43 40 480 3 118-130384-017 (6) 193-302120-005 112-130367-004 45-43 45 480 3 118-130384-018 (6) 193-302120-005 112-130367-004
Note: Number in parentheses () in the Part Number Column indicates
the quantity of that part required.
Heater Wiring
Code Description Line Volts Part No. Figure
00-40 Thermostat DP All 300-049197-004 30-00 Contactor ( 24 V) 30A All 072-303180-001
Contactor ( 24 V) 50A All 072-303180-002 A, J, S Transformer All 315-304252-002
30-40 Contactor ( 24 V) 30A All 072-303180-001
Contactor ( 24 V) 50A All 072-303180-002 A, J Transformer All 315-304252-002 Thermostat SP All 300-049197-003
30-41 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 Transformer All 315-304252-002 B, K Thermostat SP All 300-049197-003 Fan Switch 3PDT All 292-057673-001
30-42 Contactor (24V) 30A All 072-303180-001
Contactor(24V) 50A All 072-303180-002 B, K Transformer All 315-304252-002 Remote Fan Switch 3PDT All 292-057673-001
30-43 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 Transformer All 315-304252-002 C, L, T Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-001 Remote Fan Switch 3PDT All 292-057673-001
30-44 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 Transformer All 315-304252-002 B, K Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
30-45 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 Transformer All 315-304252-002 C, L Remote Fan Switch 3PDT All 292-057673-001 Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-001 Thermostat SP All 300-049197-003
31-00 Contactor (24V) 30A All 072-303180-001 D, M, U
Contactor (24V) 50A All 072-303180-002
31-40 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 D, M Thermostat SP All 300-049197-003
31-41 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 E, N Thermostat SP All 300-049197-003 Fan Switch 3PDT All 292-057673-001
31-42 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 E, N, V Remote Fan Switch 3PDT All 292-057673-001
31-43 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 F, O, R Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-001 Remote Fan Switch 3PDT All 292-057673-001
31-44 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 E, N Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
31-45 Contactor (24V) 30A All 072-303180-001
Contactor (24V) 50A All 072-303180-002 Fan Relay All 072-303180-001 F, O Fan Relay 7.5-45kW 072-303180-011 Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
32-00 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 A, J, S Transformer All 315-304252-001
32-40 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 A, J Transformer All 315-304252-001 Thermostat SP All 300-049197-003
32-41 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 Transformer All 315-304252-001 B, K Thermostat SP All 300-049197-003 Fan Switch 3PDT All 292-057673-001
32-42 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 B, K Transformer All 315-304252-001 Remote Fan Switch 3PDT All 292-057673-001
32-43 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 Transformer All 315-304252-001 C, L, T Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-001 Remote Fan Switch 3PDT All 292-057673-001
32-44 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 Transformer All 315-304252-001 B, K Remote Fan Switch All 292-057673-001 Thermostat SP All 300-049197-003
Heater Wiring
Code Description Line Volts Part No. Figure
32-45 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 Transformer All 315-304252-001 C, L Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-007 Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
33-00 Contactor (120) 30A All 072-303180-007 D, M, U
Contactor (120) 50A All 072-303180-008
33-40 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 D, M Thermostat SP All 300-049197-003
33-41 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 E, N Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
33-42 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-007 E, N, V Remote Fan Switch 3PDT All 292-057673-001
33-43 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 F, O, R Fan Relay 2.6-5kW 072-303180-011 Fan Relay (120V) 7.5-45kW 072-303180-007 Remote Fan Switch 3PDT All 292-057673-001
33-44 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-007 E, N Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
33-45 Contactor (120) 30A All 072-303180-007
Contactor (120) 50A All 072-303180-008 Fan Relay 2.6-5kW 072-303180-011 Fan Relay 7.5-45kW 072-303180-007 F, O Remote Fan Switch 3PDT All 292-057673-001 Thermostat SP All 300-049197-003
34-00 Contactor (208/240) 30A 208/240 072-303180-013 G, P
Contactor (208/240) 50A 208/240 072-303180-014
34-40 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 G, P Thermostat SP 208/240 300-049197-003
34-41 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 H, Q Fan Switch 3PDT 208/240 292-057673-001 Thermostat SP 208/240 300-049197-003
34-42 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 H, Q Remote Fan Switch 3PDT 208/240 292-057673-001
34-43 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 I, R, V Fan Relay 208/240 072-303180-013 Remote Fan Switch 3PDT 208/240 292-057673-001
34-44 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 H, Q Remote Fan Switch 3PDT 208/240 292-057673-001 Thermostat SP 208/240 300-049197-003
34-45 Contactor (208/240) 30A 208/240 072-303180-013
Contactor (208/240) 50A 208/240 072-303180-014 Fan Relay 208/240 072-303180-013 I, R, V Remote Fan Switch 3PDT 208/240 292-057673-001 Thermostat SP 208/240 300-049197-003
35-00 Contactor (277) 30A 277 072-303180-019 G
Contactor (277) 50A 277 072-303180-020
35-40 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 G Thermostat SP 277 300-049197-003
35-41 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 H Fan Switch 3PDT 277 292-057673-001 Thermostat SP 277 300-049197-003
35-42 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 H Remote Fan Switch 3PDT 277 292-057673-001
35-43 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 I Fan Relay 277 072-303180-019 Remote Fan Switch 3PDT 277 292-057673-001
35-44 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 H Remote Fan Switch 3PDT 277 292-057673-001 Thermostat SP 277 300-049197-003
35-45 Contactor (277) 30A 277 072-303180-019
Contactor (277) 50A 277 072-303180-020 Fan Relay 277 072-303180-019 I Remote Fan Switch 3PDT 277 292-057673-001 Thermostat SP 277 300-049197-003
Code Disconnect Disconnect
Rating Part No.
1 40A 292-303472-001 2 80A 292-303472-002 3 100A 292-303472-003
Miscellaneous Parts
Thermostat Knob 169-049278-001 Mod. Decal Card 170-303678-001
Code Description Part No.
45-53 Fuse Block 600V 129-025643-001 (2)
“30-83, 30-23, 35-23, 40-23” Fuse Block 250V 129-048473-001
“30-83, 35-23, 40-23” Fuse 60 Amp 128-026510-007 (6)
30-23 Fuse 50 Amp 128-026510-006 (6) 45-43 Fuse 35 Amp 128-026510-001 (6)
Power Fuses (Used when heater exceeds 48 Amps)
For Contactor Rating, refer to Specification Table shown on Page 1.
Instruction Sheets
1. Internal Thermostat PF-448
2. Internal/External Summer Fan Switch PF-480
3. Internal/External Summer Fan Switch with Relay PF-481
4. Disconnect Switch PF-482
Part Number
Description 2-5kW 7.5-15kW 20-25kW 30-45kW
Louver 182-130329-001 (4) 182-130329-002 (5) 182-130329-003 (6) 182-130329-003 (6) Louver spring 276-130368-001 (4) 276-130368-001 (5) 276-130368-001 (6) 276-130368-001 (6) Cut-Out 300-049200-001 300-049200-001 300-049200-001 300-049200-001 Case Front 043-130336-014 043-130335-011 043-130334-008 043-130334-008 Case Back 043-130379-028 043-130379-031 043-130379-033 043-130379-033 Case Wrapper
043-130314-005 043-130315-004 043-130316-004 043-130317-004
W/O Fuse Door Case Wrapper
043-130317-005
With Fuse Door
9
WIRING DIAGRAMS
Field Installed Built-in Or Field Installed Factory Wiring
Stage 2
Elements
Motor
Stage 1
Elements
Contactor
C1
C2
T1T2T3
T1T2T3
Fuses KTK-3
Fuses
(When Req'd)
BL1
BL2
BL3
L2L1 L3
3 Phase
60 HZ Power
AL1
AL2
AL3
34-43, 35-43 34-45, 35-45
Fan Relay
C3
Optional Disconnect Switch Built-in Or Field Installed
Not For Use With 480V
Cutouts
C1
Optional Thermostat Built-in Or Field Installed
Contactor
C2
C3
1
2
3
8
9
7
10
11
12
Summer Fan Switch
Motor
C1
T1T2T3
C2
T1T2T3
Contactor
C2
Standard Motor Connection
Figure R
L1
Contactor
(Typ.)
Fuses
(When Req'd)
AL3
AL2
AL1
BL1
BL2
BL3
Optional Summer Fan Switch Built-in Or Field Installed
Stage 2
Elements
Motor
Cutouts
Note: Heater Requires Fan Relay For 480V Motors (See Fig. R)
Optional Disconnect Switch Built-in Or Field Installed
34-41 34-42 34-44
C1
T3T2
T1
L2 L3
1
2
3
8
9
7
10
11
12
Stage 1
Elements
Motor
3 Phase,
60 HZ Power
Optional Thermostat Built-in Or Field Installed
C1
T1T2
T3
C2
T1T2
T3
To Elements
Stage 1
To Elements
Stage 2
Standard Motor Connection
Fuses
KTK-3
C2
T3T2
T1
Field Wiring
Built-in Or Field Installed
Factory Wiring
Figure Q
Field Installed Built-in Or Field Installed Factory Wiring
Transformer
Color Code Index
Stage 2
Elements
MOTOR
Stage 1
Elements
Contactors
C1
C2
T1T2T3
T1T2T3
C3 C2
C1
X1
X2
H2
H1
Contactor
Cutouts
XFMR
Fan
Stage 1
Stage 2
2 Stage Thermostat (By Others)
Fuses KTK-3
Fuses
(When Req'd)
BL1
BL2
BL3
L2L1 L3
3 Phase
60 Hz Power
AL1
AL2
AL3
Disconnect Switch Built-in Or Field Installed
32-00 30-00
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
480
H1
BLK
BLK
BLK
H2
RED
ORG
BLK/RED
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
Note: For Single Stage Thermostat, See Fig. J
Figure S
Field Installed Built-in Or Field Installed Factory Wiring
Transformer
Color Code Index
Stage 2
Elements
Motor
Stage 1
Elements
C1
C2
T1T2T3
T1T2T3
C3
C2
C1
X1
X2
H2
H1
Contactor
(Typ.)
XFMR
Stage 1
Fuses
(When Req'd)
BL1
BL2
BL3
3 Phase
60 HZ Power
AL1
AL2
AL3
Disconnect Switch Built-in Or Field Installed
30-43 32-43
C4
C3
Heat
Fan
Stage 2
L1 L2
L3
Fuses KTK-3
2 PDT Switch
(By Others)
2 Stage Thermostat
(By Others)
Cutouts
C1 C4 C2 C3
4
2
1
3
Jumper
Fan
Heat
Thermostat
Jumpers
Thermostat W/sub-base (By Others)
Alternate Customer Hook Up (1 Stage)
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
480
H1
BLK
BLK
BLK
H2
RED
ORG
BLK/RED
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
Figure T
Contactors
AL3
AL2
AL1
BL1
BL2
BL3
Stage 2
Elements
C1
T3T2T1
Stage 1
Elements
C2
Stage 1
Stage 2
C1
C2
C3
Fan
2 Stage Thermostat (By Others)
Cutouts
Optional Disconnect Switch Built-in Or Field Installed
Fuses
(When Req'd)
Fuses
KTK-3
L1
L2 L3
3 Phase,
60 HZ Power
Field Installed Built-in Or Field Installed Factory Wiring
31-00 33-00
T3T2T1
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
Motor
Control Power
(By Others)
Note: For Single Stage Thermostat, See Fig. M
Figure U
Field Installed Built-in Or
Field Installed Factory Wiring
Stage 2
Elements
Motor
Stage 1
Elements
C1
T1T2 T3
C3
C2
C1
Contactor
(Typ.)
Stage 1
Fuses
(When Req'd)
BL1
BL2
BL3
3 Phase
60 HZ Power
AL1
AL2
AL3
Optional Disconnect Switch Built-in Or Field Installed
34-43 35-43
C4
C3
Heat Fan
Stage 2
L1 L2
L3
Fuses KTK-3
2 PDT Switch
(By Others)
2 Stage Thermostat (By Others)
Cutouts
C1 C4 C2 C3
4
2
1
3
Jumper
Fan
Heat
Thermostat
Jumpers
Thermostat W/sub-base (By Others)
Alternate Customer Hook Up (1 Stage)
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
C2
T1
T2
T3
Fan
Relay
Figure V
Field Installed Built-in Or
Field Installed Factory Wiring
Stage 2
Elements
Motor
Stage 1
Elements
C1
T1T2 T3
C3
C2
C1
Contactor
(Typ.)
Stage 1
Fuses
(When Req'd)
BL1
BL2
BL3
3 Phase
60 HZ Power
AL1
AL2
AL3
Optional Disconnect Switch Built-in Or Field Installed
31-45 33-45
C4
C3
Heat
Fan
Stage 2
L1 L2
L3
Fuses KTK-3
2 PDT Switch
(By Others)
2 Stage Thermostat (By Others)
Cutouts
C1 C4 C2 C3
4
2
1
3
Jumper
Fan
Heat
Thermostat
Jumpers
Thermostat W/sub-base (By Others)
Alternate Customer Hook Up (1 Stage)
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
C2
T1
T2
T3
Fan Relay
Control Power
(By Others)
Figure W
Field Installed Built-in Or Field Installed Factory Wiring
Transformer Color Code Index
Stage 2
Elements
Motor
Stage 1
Elements
C1
C2
T1T2T3
T1T2T3
C3
C2
C1
X1
X2
H2
H1
Contactor
(Typ.)
XFMR
Stage 1
Fuses
(When Req'd)
BL1
BL2
BL3
3 Phase
60 HZ Power
AL1
AL2
AL3
Disconnect Switch Built-in Or Field Installed
30-45 32-45
C4
C3
Heat
Fan
Stage 2
L1 L2
L3
Fuses KTK-3
2 PDT Switch
(By Others)
2 Stage Thermostat (By Others)
Cutouts
C1 C4 C2 C3
4
2
1
3
Jumper
Fan
Heat
Thermostat
Jumpers
Thermostat
W/sub-base
(By Others)
Alternate Customer Hook Up (1 Stage)
Warning - First Stage Of Thermostat Must Be Connected To Terminals C1 & C2 To Insure That Motor Will Be Energized With First Stage Heat Operation
PRI. VOLT.
PRI. XFMR
LEAD CLRS.
120V SEC.
LEAD CLRS.
24V SEC.
LEAD CLRS.
208
240
480
H1
BLK
BLK
BLK
H2
RED
ORG
BLK/RED
X1
BLK
BLK
BLK
X2
WHT
WHT
WHT
X1
YEL
YEL
YEL
X2
BLU
BLU
BLU
Figure X
2150 N. RULON WHITE BLVD., OGDEN, UT 84404 Phone: 1-800-368-2493 www.chromalox.com
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.
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