Chromalox PE432-2 User Manual

(Supersedes PE432-1)

PE432-2

CVCH, CVCHS

161-058123-001

APRIL, 1999

4

and

Installation, Operation

RENEWAL PARTS IDENTIFICATION

Type CVCHS Circulation Heaters

© 2010 Chromalox, Inc.

Specifications – Table A

GENERAL

WARNING: This heater is not intended for use in haz-

ardous atmospheres where flammable vapors, gases,
liquids or other combustible atmospheres are present
as defined in the National Electrical Code. Failure to
comply can result in explosion or fire.

The CVCHS is a clean solution or corrosive solution circulation
heater ideally suited for sidearm heating, in-line circulation and
engine preheaters.

The INCOLOY

®

sheathed tubular heating element is centered in
a CPVC pipe body. This material is a good thermal insulator in
reducing heat loss and eliminating the need for support jackets. Its
screwplug type mounting provides easy removal when necessary.

The CVCHS has a stainless steel flange.

An integral 60° — 180°F range thermostat is provided to control
outlet temperatures. However, this control does not fail-safe.
Therefore automatic reset (195°F) cutout is provided.

WARNING: Users should install adequate back-up
controls and safety devices with their electric heat­ing equipment. Where the consequences of failure
may be severe, back-up controls are essential.
Although the safety of the installation is the respon­sibility of the user, Chromalox will be glad to make
equipment recommendations.

Figure 1

Dimensions (In.)

Model Volts Phase kW A B

CVCHS-151 120 1 1.5 17

5

/16 123/8

CVCHS-151 240 1 1.5 175/16 123/8
CVCHS-201 120 1 2.0 175/16 123/8

CVCHS-201 240 1 2.0 175/16 123/8
CVCHS-251 120 1 2.5 215/16 163/8

CVCHS-251 240 1 2.5 215/16 163/8
CVCHS-301 120 1 3.0 215/16 163/8

CVCHS-301 240 1 3.0 215/16 163/8

INSTALLATION

WIRING

WARNING: Hazard of Shock. Any installation involv-

ing electric heaters must be effectively grounded in
accordance with the National Electrical Code to
eliminate shock hazard.

1. Be sure line voltage matches heater voltage (on nameplate).

2. Electric wiring to heater must be installed in accordance with

local and National Electrical Codes by a qualified person as
defined in the NEC.

3. Remove terminal cover by backing out screw in center of cover
and feed wires through the conduit bracket.

4. Connect one wire to the pigtail lead and one to the unused ther-

mostat terminal. Note: Do not disturb the existing jumper wire.

5. To set thermostat, turn the slotted screw at top of thermostat
counter-clockwise until flat side is facing terminals. This is the
“OFF” position.
Next, turn the slotted screw clockwise until slot in screw points
to the desired temperature shown on scale. Note: Scale is
marked in increments of 60°F. Replace terminal cover. (See
Figure 3)

WARNING: Hazard of Shock. Disconnect all power
before installing heater.

1. When the CVCHS Circulation Heater is vertically mounted, the
terminal housing will be at the top of the heater.

2. When mounting the heater horizontally, the outlet pipe must be
up. This is to prevent any inadvertent drainage of the heater.

3. No additional support other than the connecting pipes is needed.

4. Make piping connections to either new or existing plumbing at the

1” x 11

1

/2” N.P.T. threaded inlet and outlet as shown in Figure 1.

5. DANGER: Hazard of Fire. Provide minimum of 6” spacing
from chamber and related piping to nearest combustible materi­al. Avoid operation of heater near combustible fluids or in com-

bustible vapor or gas laden atmosphere.

6. Provide adequate space at terminal end to permit withdrawal of
the heater from chamber should servicing be required.

TURN SLOT TO
DESIRED SETTING

180

120

60

7

/8” Opening for 1/2” Conduit

1” NPT Outlet

A

B

21/2” Dia.

4”

1” NPT

Inlet

Figure 3

Figure 2

Indicates
Customer
Wiring

Pigtail Lead

Element

Ground

Thermostat

Wire Nut
By Customer

Cutout

L2

L1

TA - U0 - EF

Litho in U.S.A.

2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: [phone] www.chromalox.com

OPERATION

MAINTENANCE

RENEWAL PARTS IDENTIFICATION

WARNING: Type CVCHS Circulation Heaters are

equipped with INCOLOY

®

heating elements and cen­tered in a CVPVC pipe body. It is the responsibility of
the user to know the chemical composition of the
corrosive solution and the character of the materials
entering the solution as well as the corrosive effect
of the solution upon the heating elements and cham­ber. Chromalox cannot warrant any electric circula­tion heater against failure by sheath corrosion if
such failure is the result of operating conditions
beyond our control.

WARNING:

1. Do not permit heater to operate when liquid has been drained

from chamber. Dry operation of the heater will cause failure and
possible fire hazard.

2. Terminal ends of heater must be protected from drippings, con­densation, spray or direct spill-over of material. Their presence
at the terminals may damage heater electrical insulation. Liquid­tight terminal enclosures are available to protect heater. Check
Factory.

1. WARNING: Hazard of Shock. Disconnect all power
before servicing heater.

2. If automatic reset cutout fails or will not reset, do not bypass.

3. Remove heating element assembly periodically to check heater

sheath for scaling, corrosion or excessive oxidation. Correct
operating conditions to minimize sheath deterioration.

4. Periodically check temperature control operation to insure accu­rate and safe process operation.

5. Check all electrical connections periodically and retighten con­nections which may have loosened in service. Replace wire and
wire terminals which shows signs of oxidation which would inter­fere with establishment of reliable electrical connections.

Note: When ordering parts for Model Numbers suffixed by “XX” or any other letter or letters not specifically identified on this instruction sheet, order Renewal Parts
on special order basis, giving name of part required, as well as the part number, model number and description of the complete circulation heater.

Parts Common To All Heaters

Temperature Control Thermostat . . . . . . . . . . . . . . . . . . . .300-057474-001

Automatic Reset Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . .300-026629-005

O-Ring Gasket P/N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132-057731-001

Heater Assembly

(Heating element

Model Volts kW and flange only)

CVCHS-151 120 1.5 155-058147-007
CVCHS-151 240 1.5 155-058147-008

CVCHS-201 120 2.0 155-058147-001
CVCHS-201 240 2.0 155-058147-002

CVCHS-251 120 2.5 155-058147-003
CVCHS-251 240 2.5 155-058147-004

CVCHS-301 120 3.0 155-058147-005
CVCHS-301 240 3.0 155-058147-006

Limited Warranty:

Please refer to the Chromalox limited warranty applicable to this product at

http://www.chromalox.com/customer-service/policies/termsofsale.aspx.