Chromalox PE426-2 User Manual

Regular Oil Heaters
Chromalox
®
DIVISION 4 SECTION
NWHO
REFERENCE
DATE
SERVICE REFERENCE
Installation, Operation
and
RENEWAL PARTS IDENTIFICATION
PE426-2
161-058063-001
JANUARY, 2003
(Supersedes PE426-1)
GENERAL
© 2010 Chromalox, Inc.
NWHO(F)-18 Circulation Heaters
(for Regular and Fuel Oil Heating)
FIRE/EXPLOSION HAZARD. This heater is not intend­ed for use in hazardous atmospheres where flamma­ble vapors, gases, liquids or other combustible atmos­pheres are present as defined in the National Electrical Code. Failure to comply can result in per­sonal injury or property damage
The NWHO(F)-18 series is a general purpose regular and fuel
oil solution circulation heater intended for use indoors.
The steel-sheathed tubular elements are centered in a steel heating chamber and sealed into a removable steel flange. The assembly is surrounded by insulation and a sheet metal jacket.
Depending upon the order specifications, the NWHO(F)-18 may or may not be factory equipped with an AR or other Chromalox thermostat. Such thermostats function to control outlet temperatures and to limit internal temperatures under abnormal flow conditions. These controls do not fail-safe.
The system designer is responsible for the safety of this equipment and should install adequate back-up controls and safety devices with their electric heating equipment. Where the consequences of failure could result in personal injury or property damage, back-up controls are essential.
Specifications — Table A
Fuel Oil Heaters
Dimensions (In.)
Model Volts Phase kW W/In
2
ABC
NWHO-1830R15 240 or 480 3 LL 30 20 53-7/8 32-11/16 29-3/16 NWHO-1840R15 240 or 480 3 LL 40 20 60-7/8 39-11/16 36-3/16 NWHO-1850R15 240 or 480 3 LL 50 20 68-1/2 47-5/16 43-13/16 NWHO-1860R15 240 or 480 3 LL 60 20 78 56-13/16 53-5/16 NWHO-1870R15 240 or 480 3 LL 70 20 87 65-13/16 62-5/16 NWHO-1880R15 240 or 480 3 LL 80 20 97 75-13/16 72-5/16
NWHO-1820F15 240 or 480 3 LL 20 12 53-7/8 32-11/16 29-3/16 NWHO-1825F15 240 or 480 3 LL 25 12 60-7/8 39-11/16 36-3/16 NWHO-1830F15 240 or 480 3 LL 30 12 68-1/2 47-5/16 43-13/16 NWHO-1835F15 240 or 480 3 LL 35 12 78 56-13/16 53-5/16 NWHO-1840F15 240 or 480 3 LL 40 12 87 65-13/16 62-5/16 NWHO-1845F15 240 or 480 3 LL 45 12 97 75-13/16 72-5/16
3/4-10 Tap Mounting Lugs
2-1/2” Pipe Outlet
2-1/2” Pipe Inlet
B
C
A
15-1/8”
ELECTRIC SHOCK HAZARD. Disconnect all power before installing or servicing heater. Failure to do so could result in personal injury or property damage. Heater must be installed by a qualified person in accor­dance with the National Electrical Code, NFPA 70.
1. Vertical Mounting (Preferred)
When the heater is vertically mounted, the terminal housing will be at the top of the heater. The inlet pipe will be located on the side near the bottom of the heater and the outlet pipe at the top. The axis of the chamber will be in a vertical position as in the photo on previous page and as in Figure A. Note: A drain pipe located at the bottom of the heater should be provided and enough room left, when mounting heater, to allow draining the heater.
2. Horizontal Mounting (Optional) CAUTION: When mounting heater horizontally, inlet and outlet
pipes must be up. In any other position, heater cannot be purged of air, and elements may be seriously damaged. (See Figure B)
3. Whether vertically or horizontally, the heater should be rigidly mounted so that vibration is at a minimum since excessive vibra­tion will result in erratic thermostat operation. The NWHO(F)-18 is provided with mounting lugs to support the heating chamber. (See photo)
4. By using a slotted mounting assembly on either of the lugs, the
heater chamber will be permitted to expand with increasing tem­perature.
5. Provide adequate space at terminal to end permit withdrawal of the
heater from chamber should servicing be required.
FIRE HAZARD. Since heaters are capable of develop­ing high temperatures, extreme care should be taken to:
A. Provide a minimum of 6” spacing from chamber and related
piping to nearest combustible material.
B. Do not operate near combustible fluids or vapors.
FREEZE HAZARD. This unit is equipped with a ther­mowell for process control or over-temperature control. Do not allow moisture to accumulate in thermowell. Freezing temperatures can cause damage that may result in the heated medium leaking into terminal enclosure.
240V 3–3Ø 480V 3–3Ø
Model Fig. Fig.
Any Heater 1 2
ELECTRIC SHOCK HAZARD. Any installation involv­ing electric heaters must be performed by a quali­fied person and must be effectively grounded in accordance with the National Electrical Code to eliminate shock hazard.
1. Be sure line voltage matches heater voltage as shown on name­plate.
2. Electric wiring to heater must be installed in accordance with local and National Electrical Codes by a qualified person as defined in the NEC.
3. Power controllers must be used when heaters are rated for 480 volt
service or if the amperage rating of the heaters exceeds the contact rating of the thermostat.
4. Refer to Wiring Diagram Table B for the proper wiring diagram
for connecting heater.
WIRING
Note: Dotted lines indicate “customer furnished.” However, thermostat may be furnished by Chromalox if so specified on the order.
INSTALLATION
Wiring Diagrams – Table B
L1
L2
L3
Contactor
Contactor
Contactor
Thermostat
120-v OR
240-v
Figure 1 – 240V 3-3 ø Δ
120-v OR
240-v
Figure 2 – 480V 3-3 ø Δ
L1
L2
L3
Contactor
Contactor
Contactor
Thermostat
Incorrect
Correct
Figure A — Vertical Mounting
Figure B — Horizontal Mounting
Correct
Incorrect
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