Chromalox ISFS-02 User Manual

Chromalox
®
DIVISION 4 SECTION
LUH/KUH
SALES
DATE
SERVICE REFERENCE
Installation Instructions
and
RENEWAL PARTS IDENTIFICATION
PF480-3
161-303477-001
JULY, 2002
(Supersedes PF480-2)
© 2010 Chromalox, Inc.
GENERAL
Electric Shock Hazard. Disconnect all power before installing or servicing fan switch. Failure to do so could result in personal injury or property damage. Fan switch must be installed by a quali­fied person in accordance with the National Electrical Code, NFPA 70.
This fan switch kit can be used on all 208, 240 and 277 Volt
LUH/KUH heaters with single or 3 phase motors for fan only operation. See Model Number list on page 2. For all 480 Volt
LUH/KUH heaters, the summer fan switch and
relay option
must be used (see PF481).
INSTALLATION
Figure 1 Figure 2 Figure 3
Captive
Latching
Screw
Summer Fan
Switch
Knockout Hole
Summer Fan Switch Mounting
Summer
Fan Switch
Wall Plate
Summer Fan Switch Kit Without Relay
Model ISFS-02
The kit comes complete with all necessary wiring and mounting screws. A wall box plate is included for remote mount­ing of the selector switch and can be discarded if the switch is to be mounted on the heater.
To install on the heater, open the wiring access door located on the bottom of the heater by turning the captive latching screw 90 degrees in either direction (see Figure 1). The selector switch is to be mounted using the knockout hole on the front of the heater, located right above the Chromalox or Heatflo Label (see
Figure 2). The switch has all of the wiring already connected to the correct terminals and the three leads to be wired to other com­ponents marked by their respective terminal number, these are wire numbers 1, 3 and 9. Before installing the switch, check all the wiring connections to be sure none have gotten loose during shipping and handling.
Mount the switch with the toggle through the hole from inside the wiring compartment. Secure the switch using the on/off plate and hex nut (see Figure 3).
2150 N. RULON WHITE BLVD., OGDEN, UT 84404 Phone: 1-800-368-2493 www.chromalox.com
WIRING
The basic stock heater wiring diagram (Figure 4) will be changed to the finished diagram (Figure 5).
1. Remove the motor lead wires from the heater contactor terminals
marked T1, T2 and T3. (Note that single phase motors will have only two lead wires.)
2. Connect the black wire (Number 1) from the switch to the T3 ter-
minal on the heater contactor.
3. Connect black wire (Number 3) to contactor terminal marked L3.
4. Connect one of the motor leads to terminal 2 on the switch.
5. Connect the second motor lead to connector terminal marked L1.
ADDITIONAL STEPS FOR HEATERS WITH THREE (3) PHASE MOTORS
6. Connect black wire (number 9) to contactor terminal marked L2.
7. Connect black wire (number 7) to contactor terminal marked T2.
8. Connect third motor lead wire to terminal 8 on the switch. After
completion of the heater installation, when the fan circuit is first turned on, check the rotation of the fan to be sure air is moving from the back of the heater to the front. If the air is moving in the opposite direction, interchange any two motor lead connections to correct the air flow direction.
X1
X2
H2H1
C1
Motor
1Ø or 3Ø
L3 L2 L1
T1T2T3
3Ø Wiring Only
Power
60Hz
Cutout
XFMR
Optional Thermostat Built-in or Field Installed
To Element Wiring
3 Phase Delta
C1
T1 T2
T3
L1 L2
L3
C1
T1
T2 T3
L1
L3
1 Phase 2 or 3 Element
Optional Disconnect Switch
Built-in or Field Installed
Built-in or Field Installed Factory Wiring
Transformer Color Code Index
Pri. Volt
Pri.
Lead
XFMR
Clrs.
120V Lead
Sec. Clrs.
24V Lead
Sec. Clrs.
208 240 277 480
H1 H2 X1 X2 X1 X2
WHT WHT WHT WHT
BLK RED RED RED
RED RED RED
RED
RED
RED YEL
YEL YEL YEL
YEL YEL YEL YEL
YEL BLU
X1
X2
Motor
1Ø or 3Ø
L3 L2 L1
3Ø Wiring Only
Power
60Hz
Cutout
XFMR
Optional Thermostat
Built-in or Field Installed
To Element Wiring
3 Phase Delta
C1
T1 T2
T3
L1 L2
L3
C1
T1
T2 T3
L1
L3
1 Phase 2 or 3 Element
Optional Disconnect Switch
Built-in or Field Installed
Built-in or Field Installed Factory Wiring
Transformer Color Code Index
Pri. Volt
Pri.
Lead
XFMR
Clrs.
120V Lead
Sec. Clrs.
24V
Lead
Sec. Clrs.
208
240
277
H1 H2 X1 X2 X1 X2
WHT WHT WHT
BLK RED RED RED
RED RED
RED
RED YEL
YEL YEL
YEL YEL YEL
YEL
C1
T1 T2 T3
Motor
1Ø or 3Ø
Standard Motor Connection
C1
T1 T2 T3
H1 H2
3Ø Wiring Only
1 3
2
7 9
8 10 12
11
Optional Summer Fan Switch Built-in or Field Installed
Figure 4
Figure 5
ISFS-02 Kit vs. Applicable Heater Model Number
MODEL
LUH-D-02-81-34-00 LUH-D-02-21-34-00 LUH-D-02-71-35-00
LUH-D-04-81-34-00 LUH-D-04-83-34-00 LUH-D-04-21-34-00 LUH-D-04-23-34-00 LUH-D-04-71-35-00
LUH-D-05-81-34-00 LUH-D-05-83-34-00 LUH-D-05-21-34-00 LUH-D-05-23-34-00 LUH-D-05-71-35-00
LUH-D-07-81-34-00 LUH-D-07-83-34-00 LUH-D-07-21-34-00 LUH-D-07-23-34-00 LUH-D-07-71-35-00
MODEL
LUH-D-10-81-34-00 LUH-D-10-83-34-00 LUH-D-10-21-34-00 LUH-D-10-23-34-00
LUH-D-12-83-34-00 LUH-D-12-23-34-00
LUH-D-15-83-34-00 LUH-D
-15-23-34-00
LUH-D-20-23-34-00
LUH-D-30-83-34-00 LUH-D-30-23-34-00
LUH-D-35-23-34-00
LUH-D-40-23-34-00
MODEL
KUH-C-02-81-00 KUH-C-02-21-00 KUH-C-02-71-00
KUH-C-04-81-00 KUH-C-04-83-34 KUH-C-04-21-00 KUH-C-04-23-34 KUH-C-04-71-00
KUH-C-05-81-00 KUH-C-05-83-34 KUH-C-05-21-00 KUH-C-05-23-34 KUH-C-05-71-00
KUH-C-07-81-34 KUH-C-07-83-34 KUH-C-07-21-34 KUH-C-07-23-34 KUH-C-07-71-30
MODEL
KUH-C-10-81-34 KUH-C-10-83-34 KUH-C-10-21-34 KUH-C-10-23-34
KUH-C-12-83-34 KUH-C-12-23-34
KUH-C-15-83-34 KUH-C-15-23-34
KUH-C-20-23-34
KUH-C-30-83-34 KUH-C-30-23-34
KUH-C-35-23-34
KUH-C-40-23-34
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.
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