Chromalox ICH-72100, ICH-45100, ICH-38075, ICH-28050, ICH-18025 User Manual

...
(Supersedes PF443)
PF443-1
ICH
161-511739-001
OCTOBER, 2004
4
Type ICH Convection Heater
Specifications
Adjacent wall
or other obstruction
Adjacent wall or other obstruction
Top Access Cover
Lower Case Assembly
On-Off Switch
Mounting holes 11/32" dia. for mtg. front cover to wall
Tamper Proof Screws 10 - 32 x 1/2"
Center line of 1-3/32" dia. hole in rear panel for customer entry.
1"
min.
Mounting holes
11/32" dia. for mtg.
rear panel to wall
1 / "
3
4
NOTICE: Carefully remove heater from carton and check for shipping damage. Any damage claims should be entered immediately with the carrier.
DANGER: This heater is not intended for use in hazardous atmospheres where flammable vapors, gases, liquids or other combustible atmospheres are present as defined in the National Electrical Code. Failure to comply can result in explosion or fire.
Dimensions (In.)
Model Voltage Wattage Phase A B
ICH-18025 250 1 18 12
ICH-28050 500 1 28 22
ICH-38075
120, 208, 240, 277
750 1 38 16
ICH-45100 1000 1 48 14
ICH-60125 1250 1 60 18
ICH-72100 1500 1 72 16
1
/2
19”
Min.
6” to floor min.
5”
4” B B
B
A
1”
min.
10”
16”
3”
WARNING: Hazard of Electric Shock. Disconnect all power before installing heater.
1. Locate on vertical wall with length of heater positioned hori­zontally.
2. When selecting a mounting location, the following minimum distances must be observed to insure proper operation.
A. Six (6”) inches from bottom of heater to floor. B. One (1”) inch from wall or other obstruction to the right or
left side of heater.
3. Do not mount heater in a recess, since such mounting interferes with free air circulation, increases temperatures and prevents proper thermostat operation.
4. Mount the rear panel assembly of the heater to the wall using the
11
/32” dia. holes (bolts to be supplied by customer).
5. Install the perforated cover by hooking the top edge of the cover over the top edge of rear panel.
6. Attach the bottom lip of the perforated cover to the wall using the
1
/4-20x1” tamper proof screws.
7. On lower cover assembly connect wires T1-T1 and T2-T2 with wire nuts provided. Install cover assembly with (2) 10-32x
1
/2 and (1) 1/4-20x1” tamper proof screws. Use special magnetic bits provided. (Use standard
5
/16 socket or variable speed drill
when attaching screws.
8. Wire power lines to pigtail leads marked L1 and L2. Connect ground wire to the green pigtail lead.
9. Adjust thermostat to the desired setting. Install top access cover with (4) 10-32x
1
/2 tamper proof screws using spanner
tool bits provided.
MOUNTING
WARNING: Hazard of Electrical Shock. Any installa-
tion involving electric heaters must be grounded to earth to eliminate shock hazard.
Note: Electrical wiring is to be in accordance with National Electrical Code and local codes using at least 75°C (167°) type RH, THW or equivalent insulated wire.
1. Electrical wiring must be brought into heater through
13
/32” dia.
hole located in the rear panel.
2. Grounding conductor with green insulation must be connected to the green pigtail lead.
3. Make the proper connections using the appropriate wiring dia­gram below. Use diagram A for 120 and 277V heaters and use diagram B for 208 and 240V heaters. These diagrams apply to all size heaters.
WIRING
White Wire
Heating
Element
Auto Cutout
T'Stat
Black Wire
Disconnect Switch
Grd (Green)
Wire Nuts
Common
120 277V
1ø Power Circuit
T2
T2
T1
T1
L2
L1
Heating
Element
Auto Cutout
Double Pole T'Stat
Disconnect Switch
Wire Nuts
208 240V
1ø Power Circuit
Grd (Green)
T2
T1
T2
T1
L2
L1
Wiring Diagram A
Wiring Diagram B
OPERATION
DANGER: Hazard of Fire. Keep combustible materi-
als and temperature sensitive fabrics at least 4” away from front of cover or above cover.
WARNING: Users should install adequate back-up controls and safety devices with their electric heating equipment. Where the consequences of failure may be severe, back-up controls are essen­tial. Although the safety of the installation is the responsibility of the user, Chromalox will be glad to make equipment recommendations.
MAINTENANCE
WARNING: Hazard of Severe Shock. Disconnect all
power to heater before servicing or replacing heaters.
1. Following long periods of idleness, heater should be vacuumed before start-up, to remove accumulated combustible particles
which will incinerate causing smoking and consequent wall discoloration.
2. If heater is located in areas of heavy traffic, furnish suitable heater guard (wall mounted pipe rail in front of case, for exam­ple) to prevent damage to heater.
RENEWAL PARTS IDENTIFICATION
Model Volts Watts Heating Element Switch Thermostat Overtemp Cut-Out Front Case
120 250 118-553632-001 292-511857-001 300-049198-001 300-053610-001 080-511673-001
ICH-18025
208 250 118-553632-022 292-511857-002 300-049198-002 300-053610-001 080-511673-001 240 250 118-553632-023 292-511857-002 300-049198-002 300-053610-001 080-511673-001 277 250 118-553632-024 292-511857-001 300-049198-001 300-053610-001 080-511673-001 120 500 118-553632-002 292-511857-001 300-049198-001 300-053610-001 080-511673-002
ICH-28050
208 500 118-553632-003 292-511857-002 300-049198-002 300-053610-001 080-511673-002 240 500 118-553632-004 292-511857-002 300-049198-002 300-053610-001 080-511673-002 277 500 118-553632-005 292-511857-001 300-049198-001 300-053610-001 080-511673-002 120 750 118-553632-006 292-511857-001 300-049198-001 300-053610-001 080-511673-003
ICH-38075
208 750 118-553632-007 292-511857-002 300-049198-002 300-053610-001 080-511673-003 240 750 118-553632-008 292-511857-002 300-049198-002 300-053610-001 080-511673-003 277 750 118-553632-009 292-511857-001 300-049198-001 300-053610-001 080-511673-003 120 1000 118-553632-010 292-511857-001 300-049198-001 300-053610-002 080-511673-004
ICH-48100
208 1000 118-553632-011 292-511857-002 300-049198-002 300-053610-002 080-511673-004 240 1000 118-553632-012 292-511857-002 300-049198-002 300-053610-002 080-511673-004 277 1000 118-553632-013 292-511857-001 300-049198-001 300-053610-002 080-511673-004 120 1250 118-553632-014 292-511857-001 300-049198-001 300-053610-002 080-511673-005
ICH-60125
208 1250 118-553632-015 292-511857-002 300-049198-002 300-053610-002 080-511673-005 240 1250 118-553632-016 292-511857-002 300-049198-002 300-053610-002 080-511673-005 277 1250 118-553632-017 292-511857-001 300-049198-001 300-053610-002 080-511673-005 120 1500 118-553632-018 292-511857-001 300-049198-001 300-053610-002 080-511673-006
ICH-72150
208 1500 118-553632-019 292-511857-002 300-049198-002 300-053610-002 080-511673-006 240 1500 118-553632-020 292-511857-002 300-049198-002 300-053610-002 080-511673-006 277 1500 118-553632-021 292-511857-001 300-049198-001 300-053610-002 080-511673-006
2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: 1-800-368-2493 www.chromalox.com
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.
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