Chromalox DS-50600 User Manual
(Supersedes PG436-1)
PG436-2
VTS
161-304901-004
JUNE, 2010
4
DATE
SALES
REFERENCE
DIVISION SECTION
Chromalox
®
DS-50600, STAR-GF, STAR-TIP and STAR-TG Kits
For Adding Optional Kits to STAR Radiant Heaters
© 2008 Chromalox, Inc.
Table 1
Kit Model Used with Heater Model Kit Function Installation Instructions Wiring Diagram
DS-50600 Fixed STAR-06A and STAR-14A Adds Integral Disconnect Switch See Page 2 Fig. 1
DS-50600 Portable STAR-06A and STAR-14A Adds Integral Disconnect Switch See Page 3 Fig. 1
STAR-GF All Fixed STAR Adds Wall Mounted Ground Fault Sensor See Page 4 Fig. 2
STAR-TIP Portable STAR-06A and STAR-14A Adds Tip Over Shut Down See Page 5 Fig. 3
STAR-TG Portable STAR-06A and STAR-14A Adds Tip Over Shut Down with Ground Fault Sensor See Pages 5 and 6 Fig. 4
GENERAL
To use this instruction sheet from Table 1 select the Installation
Instructions by matching the Kit Model to the Heater Model. If a
match does not exist consult Factory.
The kits are add-on options to STAR Radiant Heaters. The
installation and renewal parts identification for the heater is covered in the instruction sheet provided with the heater. SAVE
BOTH COPIES OF THE INSTRUCTION SHEET.
ELECTRIC SHOCK HAZARD. Disconnect all power
to heater before installing or servicing kit(s).
Failure to do so could result in personal injury or
property damage. Kit(s) must be installed by a
qualified person in accordance with the National
Electrical Code, NFPA 70.
Always check to make certain the voltage rating of the kit
matches the voltage rating of the heater (See Nameplates).
Model DS50600
STAR-GFModel STAR-TIP
STAR-TG
2
Cover
(Step 4)
3 Pole Terminal Block w/Ground
(Step 8)
Opening for 1" Conduit Fitting
(Step 8)
3 Pole Disconnect Switch
On-Off Handle
Chase Nipple and Gasket
(Step 5)
Cover
(Step 3)
INSTALLATION INSTRUCTIONS
INSTRUCTIONS FOR INSTALLING DISCONNECT SWITCH ON
6 AND 13.5 KW FIXED RADIANT HEATERS
1. Addition of the disconnect switch assy must be done by a qualified electrician.
2. The disconnect switch kit includes the following parts.
Verify that all parts are included, if not, contact the Chromalox Service Dept.
(1)Disconnect Switch Assy
(2)Mounting Bracket (Not Used)
(3)Hardware Kit: (Not Used)
Two 3/8” Lockwashers
Two 3/8” Nuts
One Self Tapping Screw
One Gasket for Cord Fitting (Supplied Separately)
3. Remove the screws in the heater terminal box. Remove cover.
4. Remove cover from disconnect switch assy using same method as Step3.
5. Remove Chase nipple and gasket from opening end of disconnect switch assy. Slide Chase nipple
through hole in heater terminal box and then gasket over threads.
6. Thread Chase nipple into threaded coupling. Wrench tighten nipple.
7. Uncoil three (3) leads marked “1”, “2”, and “3” located in disconnect switch housing. Thread these
three (3) leads through the nipple. Attach leads to the terminals indicated on the heater wiring label
located on the cover of the heater. If using for single phase, cap off lead marked “3”.
8. Attach conduit to the opening in the disconnect switch housing. Connect leads to terminal block.
9. Inspect all wiring to make sure all connections are tight, adequate electrical clearances exist, and
all electrical practices are met.
10.Install both covers.
Drawing shows 6 kW heater.
13.5 kW heater steps are identical.
3
Self Tapping Screw
(Step 8)
On-Off Handle
Cover
(Step 5)
3 Pole Disconnect Switch
3 Pole Terminal Block w/Ground (Step 11)
Chase Nipple and Gasket
(Step 6)
Cover
(Step 3)
Mounting Bracket
(Step 4)
3/8" Lockwasher and Nut
(Step 4)
Opening for 1" Cord Fitting
(Step 11)
INSTALLATION INSTRUCTIONS
INSTRUCTIONS FOR INSTALLING DISCONNECT SWITCH ON
6 AND 13.5 KW PORTABLE RADIANT HEATERS
1. Addition of the disconnect switch assy must be done by a qualified electrician.
2. The disconnect switch kit includes the following parts.
Verify that all parts are included, if not, contact the Chromalox Service Dept.
(1)Disconnect Switch Assy
(2)Mounting Bracket
(3)Hardware Kit:
Two 3/8” Lockwashers
Two 3/8” Nuts
One Self Tapping Screw
One Gasket for Cord Fitting (Supplied Separately)
3. Remove the screws in the heater terminal box. Remove cover.
4. Place mounting bracket over 3/8” studs as shown. Place lockwashers on studs and secure in place
with 3/8” nuts.
5. Remove cover from disconnect switch assy using same method as Step 3.
6. Remove Chase nipple and gasket from opening end of disconnect switch assy. Slide Chase nipple
through hole in heater terminal box and then gasket over threads.
7. Thread Chase nipple into threaded coupling. Hand tighten only.
8. LIne up hole in bottom of disconnect switch housing with hole in mounting bracket. Tap 10-32 x
1/2” long screw into mounting bracket.
9. Wrench tighten Chase nipple installed in Step 6.
10.Uncoil three (3) leads marked “1”, “2”, and “3” located in disconnect switch housing. Thread these
three (3) leads through the nipple. Attach leads to the terminals indicated on the heater wiring label
located on the cover of the heater. If using for single phase, cap off lead marked “3”.
11.Attach cord assy to the opening in the disconnect switch housing. Connect leads of cord to terminal block.
12.Inspect all wiring to make sure all connections are tight, adequate electrical clearances exist, and
all electrical practices are met.
13.Install both covers.
Drawing shows 6 kW heater.
13.5 kW heater steps are identical.
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