Chromalox CXH-A-18, CXH-A-05, CXH-A-20, CXH-A-25, CXH-A-07 Installation And Operation Instructions Manual

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Installation and Operation
Instructions
CXH-A Forced-Air Heater
CXH-A-03 EP to CXH-A-35 EP
Class II - Groups E, F & G
T3B - 165˚C (329˚F)
PF490-11
161-302421-004
June 2018
1
Table A - Specifications
Overall Dimensions (In.)
Model kW
CXHA-03 3 208/240V-1 or 3Ø
CXH-A-05 5 208/240V-1 or 3Ø
CXH-A-07 7.5 208/240V-1 or 3Ø
CXH-A-10 10 240V-1 or 3Ø
CXH-A-15 15 208/240/480V
CXH-A-18 18 240V-3Ø 43 61,420 1400 165 25 27-7/8 21 4-13/32 17-5/8
CXH-A-20 20 480/575V-3Ø 43 68,240 1400 165 25 27-7/8 21 4-13/32 17-5/8
CXH-A-25 25 480/575V-3Ø 54 85,300 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
CXH-A-30 30 480/575V-3Ø 54 102,360 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
CXH-A-35 35 480/575V-3Ø 54 119,420 2330 200 32-1/8 31-7/8 21-3/4 5-1/2 21-5/8
Voltage and
Phase
480/575V-3Ø
480/575V-3Ø
480/575V-3Ø
208/480/575V-3Ø
575V-3Ø
Horiz. Air
Discharge
(ft.)
28 10,236 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
28 17,060 700 127 19-1/8 23-7/8 21 3-1/2 13-5/8
32 25,590 840 133 19-1/8 23-7/8 21 3-1/2 13-5/8
32 34,120 840 138 19-1/8 23-7/8 21 3-1/2 13-5/8
47 51,180 1450 150 25 27-7/8 21 4-13/32 17-5/8
BTUH CFM
Wt.
(Lbs.)
A B C D E
5/8” UNC Tapped
Mounting Hole
Locations
2”
2”
E
A
B
A
11-1/16”
D
C
2
CXH-A Forced Air Heater for Hazardous Locations
Polyester powder-coated
NEMA 7 & 9 terminal enclosure
overheating of the element and shutting down the unit by tripping the high temperature cutout.
Failure to understand and follow these installation instruc­tions and the WARNING notes contained therein may result in severe personal injury, death or substantial property dam­age.
1. To reduce the risk of ignition of hazardous atmo-
spheres: In accordance with the National Electrical
Code, do not install where operating temperature code exceeds the ignition temperature of the hazardous atmo­sphere. Use only in atmospheres having an ignition tem­perature higher than 165˚C (329˚F).
2. Disconnect from supply circuit before opening enclo-
sures.
3. Hazard of Electric Shock. Heater must be effectively
grounded in accordance with N.E.C. to eliminate shock hazard.
4. Heat exchanger contains Propylene Glycol under pres-
sure at operating temperature. A material safety data sheet (MSDS) is available from Chromalox upon request. Should leakage occur, remove unit from service and in­vestigate cause.
5. Keep all electrical enclosure covers tightly closed and
secured with all bolts and threads. Cover joints must be clean before replacing covers.
6. Install and operate in upright position only. Refer to Fig-
ure 3 for level requirements. Failure to comply will cause
7. All unused threaded openings not used for supply wiring
must be fitted with threaded plugs approved for use in hazardous locations.
8. All unit electrical installation fittings, conduit, wiring and
seals must meet NEC and local codes for hazardous lo­cations.
9. External line fusing or circuit breaker protection is re-
quired.
10. High temperature cutout(s) must never be bypassed in
the control circuit.
11. Alarm pilot lamp, if supplied, will turn on if the high tem-
perature cutout(s) actuates. Steady on lamp indicates temperature cutout(s) has tripped. This could result if the heat exchanger is obstructed (dirty), inlet air restricted or fan not turning. Shut off power to unit and refer to repair procedures section of instruction sheet.
12. Mounting clearances on nameplate must be observed.
13. Use copper wire for supply connections according to
size and rating on nameplate.
14. Do not install any type of gasket material on any of the
electrical junction box cover surfaces.
15. Do not attempt to override louver stops or operate unit
with louvers fully closed.
Explosion-proof
Explosion-proof
(NEMA 7 & 9)
controls enclosure
Motor connections
wiring access
Convenient terminal
block for room
thermostat protection
Protective housing
for immersion heater
terminal enclosure
Heavy duty immersion heater assembly
with high temperature cutout(s) and
motor
Integral, heavy duty magnetic contactor
Mounting bolt
hanger connections
Built-in 120V control
circuit transformer
(Optional 24V available)
heavy gauge steel corrosion
resistant cabinet
Overpressure
protection device
Heavy gauge adjustable
louver with minimum
opening stops to direct air flow
Removeable front cover
for ease of cleaning
High efficiency heat
exchanger with integral
aluminum-finned steel tubes
Optional service light to
indicate when unit
needs servicing
3
General Information
The CXH-A series units rated 3 through 35 kW are designed for operation in Class I, Div. 1, Groups C & D and Class II, Div. 1, Groups E, F and G hazardous atmospheres having an ignition temperature of 165°C (329°F) or higher. They are designed for comfort heating and should not be operated in ambient temperatures exceeding 40°C (104°F). All units in Table A are UL listed.
The units are easily adapted for wall, ceiling or pole mount­ing. Refer to Figure 4 for mounting information. They are sup­plied with either 24 or 120 V internal control circuit voltage. The heater is designed for use with an external hazardous location thermostat or optional built-in thermostat. Standard
Installation
FIRE/EXPLOSION HAZARD. Mount only in upright po­sition and observe nameplate mounting clearances.
Heater Location instructions:
Arrange units so their discharge air streams: A. are subjected to a minimum of interference from col-
umns, machinery and partitions.
B. wipe exposed walls without blowing directly at them.
C. are directed away from room occupants in comfort heat-
ing.
D. are directed along the windward side when installed in a
building exposed to a prevailing wind.
Locate thermostat on interior partition walls or posts away from cold drafts, internal heat sources and away from heater discharge air streams.
Small rooms can be heated by one unit heater. Where two walls are exposed, the heater should be mounted as shown in Figure 2. Large rooms require multi-unit installations. Num­ber and capacity of units will be determined by volume of building and square feet of floor area to be heated. Arrange units to provide perimeter air circulation where each unit sup­ports the air stream from another.
The CXH-A hazardous location heaters are designed for use only in a permanently mounted upright position. We recom­mend the use of a mounting kit (ceiling, wall or pole) available from Chromalox. (Figures 5, 6 and 7)
model CXH-A unit heaters are factory equipped with an auto­matic reset type high temperature cutout.
The standard heater is designed to operate up to 7500 feet (2,286m) altitude. Consult factory for specific recom­mendations when using the units at higher altitudes.
The ceiling or wall mounting surface and the anchoring provi­sion must be sufficient to support the combined weights of the unit and mounting hardware.
If using mounting hardware or a supporting structure not supplied by Chromalox, the unit should be suspended from the supporting structure thru the two mounting points on top of the unit with 5/8 NC bolts and lockwashers. If single point mounting is desired, order the correct size Chromalox adapter bracket (P/N 027-302361-001 for 12” fan units, P/N 027-302361-002 for 16” fan units) and P/N 027-302361-003 for 20” fan units. This bracket is designed to hold the unit over its center of gravity with a 1 dia. bolt. The maximum tilt angles as shown in Figure 3 must not be exceeded in either direction during operation and installation. Failure to comply will cause high limit shut down.
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
EXPOSED
Figure 2
4
Maximum Out of Plane Allowance
1/2" Max 13mm
Figure 3
The heaters may be mounted at any convenient height above floor. The minimum spacings shown in Figure 4 should be maintained to adjacent walls and ceiling. If floor heat is de­sired, do not mount higher than 8 to 10 feet above floor.
Controlling thermostats to individual heaters should be mounted at shoulder height on inside walls or columns and clear of the discharge air stream of the unit. Allow at least 4 in front of heater for air stream to discharge freely.
Do not mount mercury type thermostat directly on unit, vibra­tion could cause malfunction.
1/2" Max 13mm
Heater may be mounted on a shelf or stand from the bottom.
Be sure that mounting clearances are maintained and that bottom of unit has at least 1 clearance underneath it. This is necessary for good air circulation and servicing of heat exchanger. All mounting methods must allow for removal of front cover.
The mounting and anchoring provisions must take into ac­count the unit vibration and cantilevered loading when wall or pole mounted. One of the Chromalox mounting kits shown in Figures 5, 6 and 7 must be used whenever possible.
102mm Min. (4")
Figure 4
204mm
Min.
(8")
Installation Clearances
5/8 NC (2)
Thds. For Mounting
102mm
Min.
(4")
2"
5
Model # WMB-12 12” Fan (3-10 kW)
1”ø Hardware % Bolt Single Poin Swivel Mount Supplied
& 5/8 NC Hardware
CXH-25EP through CXH-35 P=14-1/2”
CXH-25 through CXH-35 P=14-1/2”
A Supplie with 5/8 Bolts
ø 3/8 Hardware
Swivel Ceiling Hanger S/A Hardware
ø 5/8 Rods Length
Electrical Components
Pilot Lamp
Mounting Holes (2)
1” NP Top Line Suppl Entry
Unit Top View
Wall Mount Kit
Model # WMB-16 16” Fan (15-20 kW) Model # WMB-20 20” Fan (25-35 kW)
12” Fan - 16-3/4”
16” Fan - 18-1/2”
t
20” Fan - 22”
Wall Bracket
P
1/2 ø Hardware Not Supplied
Adapter Bracket
Supplied
Single Point Swivel 4”ø Supplied
dapter Bracket
d
Pole or Wall Mount Kit
Model # PMB-12 12” Fan (3-10 kW) Model # PMB-16 16” Fan (15-20 kW) Model # PMB-20 20” Fan (25-35 kW)
Heater Mounting Bracket Arm & Hardware
P
Pole Support Bracket
Figure 5
5/8” ø Hex Nuts & Washers
Supplied for Installation Top & Bottom
Figure 7
CXH-03EP through CXH-10 P=10” CXH-10EP through CXH-20 P=11-1/2”
Ceiling Mount Kit
Model # HMK-00
4-9/16
&
4-7/8
5-1/2” - 12” Fan 5-1/8” - 16” Fan 6-3/8” - 20” Fan
Cust. Supplied ø 1/2 Mounting Hardware. Bracket Spacing suitable for use with 4” U-Bolts
to suit 1” Min. Threaded Ends Customer Supplied
Figure 6
3-1/2” SCH. 40 Pipe or 4” O.D. X .25 Wall Tube Cust. Supplied Length to Suit
Pole Base
CXH-03 through CXH-10 P=10” CXH-10 through CXH-20 P=11-1/2”
Cust. Supplied
ø 1/2 x 4” U-Bolts & Hardware Cust. Supplied
6” Ref.
3/8” ø Hardware Required for Mounting ­Cust. Supplied
Transformer
1” NPT
Figure 9
Jumper Wire
(Opt.)
Contactor
Heat Exchanger Wiring Compartment
T
1/2” NPT Thermostat Entry
Figure 10
6
y
5/8-11 Threaded
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