Chromalox CN2110 User Manual

User’s Guide
Chromalox
Load
Alarm
Temp
Set
Point
2110
Shop online at
°F
°C
omega.com
®
www.omega.com
e-mail: info@omega.com
®
0037-75429
CN2110
Rev. 8-03
Omega
OMEGAnet®Online Service Internet e-mail
USA: One Omega Drive, P.O. Box 4047
ISO 9001 Certified Stamford CT 06907-0047
Canada: 976 Bergar
For immediate technical or application assistance:
USA and Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA
omega.com
®
®
www.omega.com info@omega.com
Servicing North America:
TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: info@omega.com
Laval (Quebec) H7L 5A1 TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: info@omega.ca
®
Customer Service: 1-800-622-2378 / 1-800-622-BEST Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN TELEX: 996404 EASYLINK: 62968934 CABLE: OMEGA
®
®
Mexico: En Espan˜ol: (001) 203-359-7803 e-mail: espanol@omega.com
FAX: (001) 203-359-7807 info@omega.com.mx
Servicing Europe:
Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands
TEL: +31 (0)20 3472121 FAX: +31 (0)20 6434643 Toll Free in Benelux: 0800 0993344 e-mail: sales@omegaeng.nl
Czech Republic: Rudé armády 1868, 733 01 Karviná 8
TEL: +420 (0)69 6311899 FAX: +420 (0)69 6311114 Toll Free: 0800-1-66342 e-mail: czech@omega.com
France: 11, rue Jacques Cartier, 78280 Guyancourt, France
TEL: +33 (0)1 61 37 29 00 FAX: +33 (0)1 30 57 54 27 Toll Free in France: 0800-4-06342 e-mail: sales@omega.fr
Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany
TEL: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29 Toll Free in Germany: 0800 639 7678 e-mail: info@omega.dl
United Kingdom: One Omega Drive, River Bend Technology Centre
ISO 9002 Certified Northbank, Irlam, Manchester
M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 e-mail: sales@omega.co.uk
CN 2110
It is the policy of OMEGA to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA Engineering, Inc. accepts no liability for any errors it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for use in, and should not be used for, patient-connected applications.
CN 2110 Temperature Controller
Table of Contents
Manual Sections
Illustrations
1–Quick Setup ................................................................................................... 1
2–Introduction ................................................................................................... 2
3–Installation and Wiring .................................................................................. 4
4–Adjusting Setpoint and Configuration ......................................................... 12
5–Controller and Alarm Operation .................................................................. 16
6–Replacing Output Modules .......................................................................... 17
7–Calibration ................................................................................................... 19
8–Specifications .............................................................................................. 21
9–Troubleshooting ........................................................................................... 22
10–Omega Warranty and Return ..................................................................... 24
1.1 Dip Switch Settings .................................................................................. 1
1.2 Establishing the Set Point ......................................................................... 1
1.3 Adjusting the Set Point ............................................................................. 1
2.1 Front Panel Identification ......................................................................... 2
2.2 Typical Application .................................................................................. 3
2.3 Model Identification ................................................................................. 3
3.1 Default Dip Switch Settings ..................................................................... 4
3.2 Removing Mounting Collars .................................................................... 5
3.3 Mounting Dimensions .............................................................................. 6
3.4 Mounting the CN 2110 ............................................................................. 6
3.5 Wiring Terminal Identification ................................................................. 7
3.6 Thermocouple Connections with Shield .................................................. 8
3.7 Three-Wire RTD Connections with Shield............................................... 9
3.8 Two-Wire RTD Connections .................................................................... 9
3.9 Control Output Wiring–R1 and TI.......................................................... 10
3.10 Control Output Wiring–R20 ................................................................... 10
3.11 Control Output Wiring–DC .................................................................... 10
3.12 Control Output Wiring–T5 and T10 ....................................................... 11
3.13 90-260 VAC Instrument Power Connections ......................................... 11
3.14 Alarm Connections ................................................................................. 11
4.1 Establishing the Set Point ....................................................................... 12
4.2 Adjusting the Set Point ........................................................................... 12
4.3 Configuring CN 2110 ............................................................................. 13
4.4 Configuring CN 2110 ............................................................................. 13
4.5 Configuring CN 2110 ............................................................................. 13
4.6 Configuring CN 2110 ............................................................................. 13
4.7 Configuring CN 2110 ............................................................................. 13
4.8 Configuring CN 2110 ............................................................................. 13
6.1 Replacing Output Module ...................................................................... 18
iii
CN 2110
Omega
CN 2110
CN 2110 Temperature Controller
Load
Alarm
°F
°C
Temp
Set
Point
Set Point
Chromalox
®
2110
Section 1—Quick Setup
After the controller is properly wired into the system, the user only needs to verify the sensor input and control type and adjust the set point.
Setting the Sensor and Control Mode
Adjust the dip switches located on the bottom of the unit as shown in Figure 1.1. The factory settings are J, TC, °F, and PI. It is simpler to adjust the dip switch prior to mounting the CN 2110.
RTD
ONOF
J
˚C
K TC ˚F PI
K
J
TC
RTD
˚F
˚C
PI
ONOF
Figure 1.1 Dip Switch Settings
Adjusting the Set Point
. Apply power to the unit.
1
2. To adjust the set point on the CN 2110 Temperature Controller, press and hold the Set Point button (see Figure 1.2). The Set Point light is illuminated.
3. While still pressing the
Set P
oint button, press either the or button to adjust the set point to the desired value (see Figure 1.3). Holding the
or button increases the speed of the set point changes.
Chromalox
®
Load
Alarm
Temp
Set
Point
2110
°F
°C
Set Point
Figure 1.2 Establishing the Set Point
Section 1–Quick Setup
The Controller is now operational with factory settings. For more precise control, set up of the alarm, etc., see Section 4 – Adjusting Set
Point and Configuration.
1
Figure 1.3 Adjusting the Set Point
CN 2110
Omega
Section 2—Introduction
Description
The CN 2110 Temperature controller offers simple setup, flexibility and control features in an attractive, compact design. The CN 2110 is housed in a rugged, plastic 1/4 DIN package that only requires four inches behind the mounting surface. Straightforward operation and easy-to-use control features are major strengths of the CN 2110 controller.
Easy Three-Step Setup: The CN 2110 delivers exceptional process
temperature control. Your process is up and running after three easy setup steps: 1) Select the sensor and control type, 2) Hook up the system and
3) Select the desired temperature.
NEMA 4X Front Panel
Construction for hosedown applications
Output LEDs
Indicates control load ON and alarm status
Temp and Set Point LEDs
Indicates actual or set point temperature is displayed
Set Point Button
• In Operation Mode, adjusts Set Point
• In Configuration Mode with the serves as “Menu” button
or button,
Display (4 Green, 7-Segment LEDs)
Actual process temperature displayed
®
Chromalox
Load
Alarm
Set
Point
Temp
Set Point
2110
°F
°C
Green LEDs
Indicates °F or °C selected for temperature display
• In Operation Mode, pushbuttons adjust Set Point.
• In Setup Mode, pushbuttons increase/decrease MENU values.
CN 2110
Inspection and
Unpacking
Figure 2.1 Front Panel Identification
Your CN 2110 controller should arrive in good condition. Upon arrival, inspect the packaging for any visible damage.
Unpack the controller and carefully inspect for product damage that may have occurred during shipment. If the package or contents have been damaged in shipping, you must file a claim with the delivery service. The delivery service will not accept a claim from the shipper.
If not immediately installing the controller, store in a cool, dry environ­ment in its original protective packaging. Temperature extremes and excessive moisture can damage the instrument.
2
Section 2–Introduction
CN 2110 Temperature Controller
Typical Application
Model Identification
Figure 2.2 shows the CN 2110 in a typical application.
Chromalox
Alarm
Figure 2.2 Typical Application
®
Load
Temp
Set
Point
Set Point
2110
°F
°C
Output
Alarm Output
Input
Heater
Sensor
Process
Before installation, please identify your controller model number. The model number appears on a label on the side of the housing.
Section 2–Introduction
3
CN 2110
Omega
Section 3—Installation and Wiring
Sensor and Control
Type Selection
Switches
Set the CN 2110 controller’s configuration via mechanical dip switches, located on the bottom of the unit. Factory settings are J, TC, °F, and PI Control. Switches are easier to set before mounting.
To change the switch settings, first disconnect all wiring and power from the unit. Adjust switch settings as follows:
Setting Factory
Switch Function Options Setting
A Thermocouple J or K J B Input Type TC or RTD TC C Temperature Units °F or °C °F D Control Type ON-OFF or PI PI
If input type is thermocouple, switch A selects either thermocouple type J or K.
Switch B selects input type thermocouple or RTD (resistance tempera­ture detector). Note: If RTD is selected, switch A is ignored.
Switch C selects temperature units
°F or °C.
Switch D selects either PI (Proportional-Integral) or ON-OFF control.
CN 2110
J
RTD
˚C
ONOF
K TC ˚F PI
Figure 3.1 Default Dip Switch Settings
4
K
J
TC
RTD
˚F
˚C
PI
ONOF
Section 3–Installation and Wiring
CN 2110 Temperature Controller
Mounting
Two mounting collars securely hold the CN 2110 controller in the mounting hole. Remove these mounting collars before installation.
Removing Mounting Collars
1. To remove the rear collar, press the sides of the collar. This releases holding tabs on the top and bottom of the collar.
2. Slide the collar off the back of the unit.
3. Slide the front collar off the back of the unit
Press In
Front Collar
Rear Collar
Press In
Holding Tabs
Section 3–Installation and Wiring
Figure 3.2 Removing Mounting Collars
5
continued
CN 2110
Omega
Mounting
continued
Mount the CN 2110
1. Cut out a 1/4 DIN, 3.6-inch (92mm) square hole in the mounting panel.
2. Insert the unit into the mounting hole as shown in Figure 3.4.
3. Slide the front mounting collar onto the back of the controller.
4. Slide the rear mounting collar onto the back of the controller until the holding tabs securely engage with the holding tab slots in the control­ler housing (see Figure 3.4).
5. Tighten the four rear collar mounting screws until the unit is held firmly in the panel.
CAUTION: Do not overtighten.
The controller will now be held firmly in place.
Panel
Cutout
3.6
(92)
®
4.0
(101.6)
Chromalox
Load
Alarm
Set
Point
Temp
(101.6)
4.0
Set Point
2110
°F
°C
Figure 3.3 Mounting Dimensions
0.4
(10)
3.6
(92)
4.0
(102)
0.5
(12.7)
3.55 (90)
3.6
(92)
CN 2110
Figure 3.4 Mounting the 2110
6
Holding Tabs Slots
Holding Tabs
Front Collar
Rear Collar
Rear Collar Mounting Screw
Section 3–Installation and Wiring
Loading...
+ 22 hidden pages