Chromalox CAB User Manual

DIVISION 4 SECTION
CAB
SALES
REFERENCE
SERVICE REFERENCE
Chromalox
®
(Supersedes PF412-6)
Installation, Operation
and
RENEWAL PARTS INDENTIFICATION
PF412-7
© 2010 Chromalox, Inc.
Type CAB and CABB
Forced Air Duct Heaters
Model
Dimensions (In.)
(Note 1) (Note 2)
Weight
Volts Phase kW
No. No.
(Lbs.) Finstrips Ckts.
ABC
CAB-62 CAB-611
25
120, 208,
1 or 3 6 6 1 10-3/4 15-7/8 11-1/2
CABB-62 CABB-611 240 or 480 CAB-122 CAB-1211
35 208, 240 or 480 1 or 3 12 9 1 15-3/8 18-1/2 14-1/8
CABB-122 CABB-1211 CAB-152 CAB-1511
40 208, 240 or 480 1 or 3 15 9 1 15-3/8 21-5/8 17-1/4
CABB-152 CABB-1511 CAB-202 CAB-2011
55
208 or 240 3
20 12 1 20-1/8 21-5/8 17-1/4
CABB-202 CABB-2011 480 1 or 3 CAB-252 CAB-2511
65
208 or 240 3
25 12 1 20-1/8 26-1/8 21-3/4
CABB-252 CABB-2511 480 1 or 3 —— CABB-3011 75 480 3 30 18 2 29-1/2 21-5/8 17-1/4 CAB-402 CAB-4011
90
208 or 240 3
40 18 2 29-1/2 27-3/8 23
CABB-402 CABB-4011 480 1 or 3 CAB-502 CAB-5011
110
208 or 240 3
50 18 2 29-1/2 33-1/8 28-3/4
CABB-502 CABB-5011 480 1 or 3 CAB-752 CAB-7511
200
208 or 240 3
75 27 3 44-7/16 42-1/8 37-3/4
CABB-752 CABB-7511 480 1 or 3 CAB-1002 CAB-10021
220
208 or 240 3
100 27 3 44-7/16 47-1/2 43-1/8
CABB-1002 CABB-10021 480 1 or 3
1. Iron sheath strip heaters — for sheath temperatures to 750˚F.
2. Chrome steel sheath strip heaters — for sheath temperatures to 950˚F.
Sensitive Bulb of Thermostat
2 Holes 5/16-18 Tapped, Each Side For Mounting
A
B
C
21/32
1-9/16”
2-1/4”
3-5/8”
Type CABB
Type CAB
3/4”
4-1/4”
2-1/4”
Special Cover for Side
or Bottom Terminals
Specifications –
GENERAL
WARNING: This heater is not intended for use in
hazardous atmospheres where flammable vapors, gases, liquids or other combustible atmospheres are present as defined in the National Electrical Code. Failure to comply can result in explosion or fire.
1. Heat Construction Characteristics: A. Finstrip
®
elements of either rust resisting iron or chrome
steel sheath, and aluminized steel fins.
B. 14 gage cold rolled steel frame painted with a black pow-
der coat paint.
C. Internal electrical connections consist of buss bars and
jumper straps of either Mn-Ni or Monel.
D. Field wiring terminals of heavy duty 3/8” diameter bolts of
either brass (iron sheath units) or stainless steel (chrome steel sheath units) with hardware are provided for field wiring connections.
2. Maximum temperatures — Type CAB and CABB air duct heaters can generally be used at the following maximum tem­peratures provided the minimum air velocity is maintained uniformly through the heater. Table 2 is based on the standard unit of 26 watts per square inch. If unit watt density is lower, higher temperatures can be achieved. If higher watt densities are used, outlet air temperature should be lowered.
3. Several heaters may be mounted in tandem as long as proper controls are used to limit the maximum temperature attained. See pressure drop curve G112S1 for effect of mounting in tandem.
4. Overtemperature protection — A thermal cutout should be installed at the exhaust side of the heater for protection against low airflow conditions.
INSTALLATION
WARNING: Hazard of Electric Shock. Disconnect
all power before installing heater.
1. Install heater into desired location in air duct with terminals on bottom.
2. For installation where the duct heater is larger than the duct­work, the duct area must be increased by a sheet metal transi­tion. The slope of the transition piece on the upstream side is limited to 30˚ as indicated in Figure 2. On the leaving side, the slope should not be more than 45˚.
3. Make sure ductwork is of sufficient strength to contain the heater. Refer to Table 1 for heater weights. Consult your local sheet metal contractor if in doubt.
4. Two holes 5/16-18 tapped are located on each side of the heater for mounting.
5. Air velocity must be sufficient enough to prevent element fail­ure. See Table 2 for guidelines.
6. For protection against accidental air stoppage, mount a ther­mal cutout on the exhaust side of the heater.
7. Insert thermal cutout sensitive bulb through duct and attach to heater case with mounting clips provided.
8. DANGER: Hazard of Fire. Since these heaters are capa- ble of developing high temperatures, extreme care should be taken to:
a. Avoid installing heaters in an atmosphere containing com-
bustible gases and vapors.
b. Avoid contact between heater and combustible material. c. Keep combustible material far enough away to be free of
the effects of high temperatures.
Air Velocity Max. Outlet Air Temp. (˚F)
(Ft./Sec.) Iron Sheath Chrome Steel Sheath
4 200 9 90 330
16 220 440
Air Flow
30˚
Max
30˚
45˚
45˚
Duct Heater
4 Ft. Min.
4 Ft. Min.
1.0 .9 .8 .7 .6 .5 .4 .3 .2 .1
.09 .08 .07 .06 .05 .04 .03 .02
.01 .009 .008 .007 .006 .005 .004 .003 .002
300
600
900
1200 1500
1800 2100
Triple Row of CAB Double Row
Single Row
Velocity of Air F.P.M. (STD. Air)
Curve G112S1 - Resistance to Air Flow
Pressure Drop - In. of Water (LBS/In
2
= IN. of Water x 0.036)
Table 2
Figure 2
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