Christie CP2230 User Manual
CP2230
User Manual
020-100430-07
CP2230
USER MANUAL
020-100430-07
NOTICES
COPYRIGHT AND TRADEMARKS
Copyright ©2014 Christie Digital Systems USA, Inc. All rights reserved.
All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.
REGULATORY
The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the product is
operated in a commercial environment. The product generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of the product in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at the user’s own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
이 기기는 업무용 (A 급 ) 으로 전자파적합등록을 한 기기이오니 판매자 또는 사용자는 이점을 주의하시기 바라며 , 가정 외의 지역에
서 사용하는 것을 목적으로 합니다 .
GENERAL
Every effort has been made to ensure accuracy, however in some cases changes in the products or availability could occur
which may not be reflected in this document. Christie reserves the right to make changes to specifications at any time
without notice. Performance specifications are typical, but may vary depending on conditions beyond Christie's control
such as maintenance of the product in proper working conditions. Performance specifications are based on information
available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not
limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for
incidental or consequential damages in connection with the performance or use of this material.
The product is designed and manufactured with high-quality materials and components that can be recycled and reused.
This symbol means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from
regular waste. Please dispose of the product appropriately and according to local regulations. In the European Union, there
are separate collection systems for used electrical and electronic products. Please help us to conserve the environment we
live in!
Canadian manufacturing facility is ISO 9001 and 14001 certified.
GENERAL WARRANTY STATEMENTS
For complete information about Christie’s limited warranty, please contact your Christie dealer. In addition to the other
limitations that may be specified in Christie’s limited warranty, the warranty does not cover:
a. Damage occurring during shipment, in either direction.
b. Cinema projector lamps (See Christie’s separate lamp program policy).
c. Damage caused by use of a cinema projector lamp beyond the recommended lamp life, or use of a lamp supplied by a
supplier other than Christie.
d. Problems caused by combination of the product with non-Christie equipment, such as distribution systems, cameras,
video tape recorders, etc., or use of the product with any non-Christie interface device.
e. Damage caused by misuse, improper power source, accident, fire, flood, lightning, earthquake or other natural
saster.
di
f. Damage caused by improper installation/alignment, or by product modification, if by other than a Christie authorized
repair service provider.
g. For LCD projectors, the warranty period specified applies only where the LCD projector is in “normal use.” “Normal
use” means the LCD projector is not used more than 8 hours a day, 5 days a week. For any LCD projector where
“normal use” is exceeded, warranty coverage under this warranty terminates after 6000 hours of operation.
h. Failure due to normal wear and tear.
PREVENTATIVE MAINTENANCE
Preventative maintenance is an important part of the continued and proper operation of your product. Please see the
Maintenance section for specific maintenance items as they relate to your product. Failure to perform maintenance as
required, and in accordance with the maintenance schedule specified by Christie, will void the warranty.
Table of Contents
1: Introduction
1.1 Labels and Markings ...................................................................................................................1-1
1.2 General Precautions.....................................................................................................................1-1
1.3 Power Warnings ..........................................................................................................................1-2
1.3.1 Power Cords and Attachments.............................................................................................1-2
1.4 Lamp Precautions........................................................................................................................1-2
1.5 Contacting Your Dealer...............................................................................................................1-3
2: Installation and Setup
2.1 Site Requirements........................................................................................................................2-1
2.2 Tools Required for Installation....................................................................................................2-1
2.3 Cinema Projector Components....................................................................................................2-2
2.4 Installation Safety and Warning Guidelines................................................................................2-4
2.5 Position the Cinema Projector.....................................................................................................2-5
2.6 Adjust Tilt and Level the Cinema Projector................................................................................2-7
2.7 Install the Touch Panel Controller...............................................................................................2-8
2.8 Connect External Exhaust Ducting..............................................................................................2-8
2.8.1 Determine the cinema projector Exhaust CFM Value.........................................................2-9
2.9 Install the Primary Lens...............................................................................................................2-10
2.10 Install the Optional Anamorphic Lens.......................................................................................2-10
2.11 Install the Optional Wide Converter Lens.................................................................................2-11
2.12 Install the Lamp.........................................................................................................................2-11
2.13 Connect the Lamp Power Supply (LPS)....................................................................................2-12
2.14 Connect the Cinema Projector to an Optional Uninterrupted Power
Supply................................................................................................................................................2-15
2.15 Connect Sources and Turn the Cinema Projector On................................................................2-16
3: Connect Devices to the cinema projector
3.1 Connect a Communications Device ............................................................................................3-2
3.2 Connect Devices to the SCCI Port ..............................................................................................3-3
3.3 Connect Devices to the GPIO Port..............................................................................................3-4
3.4 Connect Devices to the 3D Connector ........................................................................................3-6
4: Adjust the Image
4.1 Maximize Light Output...............................................................................................................4-1
4.2 Calibrate Screen Brightness (fL).................................................................................................4-1
4.3 Basic Image Alignment ...............................................................................................................4-1
4.4 Adjust Offset................................................................................................................................4-2
4.5 Adjust Offset with an ILS............................................................................................................4-2
4.6 Adjust Left and Right Boresight..................................................................................................4-2
4.7 Adjust Top and Bottom Boresight...............................................................................................4-4
4.8 Adjust Top and Bottom Boresight with an ILS...........................................................................4-5
4.9 Adjust DMD Convergence..........................................................................................................4-5
4.10 Fold Mirror Adjustment............................................................................................................4-6
4.11 Calibrate the System..................................................................................................................4-7
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4.12 Color Calibration ......................................................................................................................4-7
4.13 Electronic Screen Masking .......................................................................................................4-7
4.14 Work with 3D ............................................................................................................................4-7
4.14.1 Display Requirements........................................................................................................4-7
4.14.2 Hardware Setup..................................................................................................................4-8
4.14.3 Install a 3D Server with an YCxCz Interface ....................................................................4-8
4.14.4 Edit the Default 3D Lamp File...........................................................................................4-9
4.14.5 Define a Measured Color Gamut Data File .......................................................................4-9
4.14.6 Edit the 3D Flat 1998 x 1080 Channel...............................................................................4-9
4.14.7 Edit the 3D Scope 2048 x 858 Channel.............................................................................4-10
4.14.8 Display 3D Diagnostic Test Patterns .................................................................................4-10
4.14.9 Verify 3D Cinema Content ................................................................................................4-14
4.14.10 3D Troubleshooting .........................................................................................................4-14
5: Operation
5.1 Turn the Cinema Projector On.....................................................................................................5-1
5.2 Turn the Cinema Projector Off....................................................................................................5-1
5.3 Cinema Projector Power States....................................................................................................5-1
5.4 Cinema Projector LED Status Indicators.....................................................................................5-2
5.5 Work with the Lamp....................................................................................................................5-2
5.5.1 Adjust Lamp Power .............................................................................................................5-2
5.5.2 Change the Lamp Power Percentage ...................................................................................5-2
5.5.3 Use LampLOC™ to Adjust the Lamp Position...................................................................5-2
5.5.4 Manually Adjust the Lamp Position ....................................................................................5-3
5.5.5 View Lamp Information.......................................................................................................5-3
5.5.6 Receive an Alarm when a Lamp Reaches Its Expiry Date ..................................................5-3
5.5.7 Receive an Alarm when a Lamp Needs to be Rotated.........................................................5-3
5.5.8 Lamp Expiry Hours..............................................................................................................5-4
5.5.9 Minimum and Maximum Lamp Power Ratings ..................................................................5-4
5.6 Work with Lenses........................................................................................................................5-5
5.7 Present Movies.............................................................................................................................5-6
5.7.1 Connect Sources...................................................................................................................5-6
5.7.2 Use an Anamorphic Lens.....................................................................................................5-6
5.7.3 Use a Wide Converter Lens .................................................................................................5-6
5.7.4 Masking................................................................................................................................5-6
5.8 Display Non-Cinema Content......................................................................................................5-7
5.8.1 Select a Source....................................................................................................................5-7
6: Cinema Projector Menus
6.1 The Touch Panel Controller (TPC)..............................................................................................6-1
6.2 Main Screen.................................................................................................................................6-2
6.3 Open the On Screen Keyboard ....................................................................................................6-4
6.4 User Access and Rights ...............................................................................................................6-5
6.5 Status Window.............................................................................................................................6-6
6.6 Alarm Window ............................................................................................................................6-11
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6.7 Interrogator Window ...................................................................................................................6-11
6.8 SMPTE Errors Window...............................................................................................................6-13
6.9 System Logs Window..................................................................................................................6-14
6.10 Server Test Window..................................................................................................................6-15
6.11 DLP Management Window.......................................................................................................6-16
6.12 Network Devices .......................................................................................................................6-17
6.13 Channel Setup Windows ...........................................................................................................6-18
6.13.1 Config 1 Window...............................................................................................................6-19
6.13.2 Config 2 Window...............................................................................................................6-20
6.13.3 3D Control Window...........................................................................................................6-21
6.14 Advanced Setup Windows.........................................................................................................6-24
6.14.1 Lamp Power / LiteLOC™ Setup Window.........................................................................6-25
6.14.2 Lamp History Window ......................................................................................................6-26
6.14.3 LampLOC™ Setup Window .............................................................................................6-27
6.14.4 ILS File Setup Window .....................................................................................................6-29
6.14.5 Lens Setup Window...........................................................................................................6-30
6.14.6 Source File Setup Window................................................................................................6-31
6.14.7 Screen File Setup Window ................................................................................................6-32
6.14.8 MCGD File Setup Window ...............................................................................................6-33
6.14.9 TCGD File Setup Window ................................................................................................6-34
6.15 Administrator Setup Windows .................................................................................................6-35
6.15.1 Preferred Channel Setup Window .....................................................................................6-35
6.15.2 Preferred Test Pattern Setup Window ..............................................................................6-36
6.15.3 Preferences Window..........................................................................................................6-37
6.15.4 Content Devices Configuration Window...........................................................................6-38
6.15.5 Time Setup Window..........................................................................................................6-39
6.15.6 Scheduler Window.............................................................................................................6-40
6.15.7 Communications Configuration Window..........................................................................6-41
6.15.8 Network Devices Setup Window.......................................................................................6-42
6.15.9 GPIO Setup Window.........................................................................................................6-43
6.15.10 Foot Lamberts Calibration Window................................................................................6-44
6.15.11 User Accounts Window...................................................................................................6-45
6.15.12 Upgrade Window.............................................................................................................6-47
6.15.13 System Access Window...................................................................................................6-48
6.16 Service Setup Windows.............................................................................................................6-49
6.16.1 File Management Window.................................................................................................6-50
6.16.2 Marriage Window..............................................................................................................6-51
6.16.3 Digital Convergence Window ...........................................................................................6-52
6.16.4 System Access Window.....................................................................................................6-53
6.16.5 IMB Marriage Window .....................................................................................................6-54
6.16.6 Lamp Power Supply Setup Window..................................................................................6-55
6.17 About Window ..........................................................................................................................6-56
6.18 Help Window.............................................................................................................................6-57
7: Maintenance
7.1 Inspect Ventilation.......................................................................................................................7-1
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7.2 Fill the Coolant Reservoir............................................................................................................7-1
7.3 Inspect the Lamp..........................................................................................................................7-2
7.4 Inspect and Clean Optics .............................................................................................................7-2
7.4.1 Clean the Lens......................................................................................................................7-2
7.4.2 Clean the Lamp Reflector ....................................................................................................7-3
7.5 Inspect and Clean the Lamp Blower............................................................................................7-3
7.6 Replace the Lamp ........................................................................................................................7-3
7.7 Rotate the Lamp...........................................................................................................................7-6
7.8 Replace the Light Engine Air Filter.............................................................................................7-6
7.9 Replace the Liquid Cooling Air Filter.........................................................................................7-7
7.10 Replace the Lens........................................................................................................................7-7
8: Troubleshooting
8.1 Cinema Projector Does Not Turn On...........................................................................................8-1
8.2 Lamp Does Not Ignite..................................................................................................................8-1
8.3 Lamp Suddenly Turns Off...........................................................................................................8-2
8.4 Flicker, Shadows, Or Dimness ....................................................................................................8-2
8.5 LampLOC™ Not Working..........................................................................................................8-2
8.6 LiteLOC™ Not Working.............................................................................................................8-2
8.7 TPC..............................................................................................................................................8-2
8.8 Cannot Establish Communication with the Cinema Projector ....................................................8-2
8.9 Blank Screen, No Display of Cinema Image...............................................................................8-3
8.10 Severe Motion Artifacts.............................................................................................................8-3
8.11 Image Appears Vertically Stretched or ‘Squeezed’ into Center of Screen................................8-3
8.12 No Image, Just Pink Snow.........................................................................................................8-3
8.13 Inaccurate Display Colors..........................................................................................................8-3
8.14 Display is Not Rectangular.......................................................................................................8-3
8.15 Display is Noisy........................................................................................................................8-4
8.16 Display has Suddenly Frozen ....................................................................................................8-4
8.17 Data is Cropped from Edges......................................................................................................8-4
8.18 The Cinema Projector is On, but There is No Display.............................................................8-4
8.19 The Display is Jittery or Unstable.............................................................................................8-4
8.20 The Display is Faint..................................................................................................................8-5
8.21 The Upper Portion of the Display is Waving, Tearing, or Jittering..........................................8-5
8.22 Portions of the Display are Cut OFF or Warped to the Opposite Edge.....................................8-5
8.23 Display Appears Compressed (Vertically Stretched)...............................................................8-5
8.24 Inconsistent Picture Quality.......................................................................................................8-5
A: Specifications
A.1 Display........................................................................................................................................A-1
A.1.1 Panel Resolution and Refresh Rate.....................................................................................A-1
A.1.2 Achievable Brightness (Measured at Screen Center)..........................................................A-1
A.1.3 Achievable Contrast Ratio ..................................................................................................A-1
A.1.4 Color and Gray Scale ..........................................................................................................A-1
A.1.5 White Point..........................................................................................................................A-1
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A.1.6 Gamma................................................................................................................................A-1
A.2 Source Signal Compatibility.......................................................................................................A-2
A.2.1 Cinema Inputs.....................................................................................................................A-2
A.2.2 Non-Cinema DVI Inputs (for Alternate Content)...............................................................A-4
A.3 Control Signal Compatibility......................................................................................................A-5
A.3.1 Ethernet Port .......................................................................................................................A-5
A.3.2 RS232-PIB..........................................................................................................................A-5
A.3.3 RS232-ICP..........................................................................................................................A-5
A.3.4 GPIO Port............................................................................................................................A-5
A.3.5 Simple Contact Closure Interface (SCCI) Port...................................................................A-5
A.3.6 3D Port................................................................................................................................A-6
A.3.7 USB 1 Port..........................................................................................................................A-6
A.3.8 USB 2 Port..........................................................................................................................A-6
A.3.9 MALM (located on Auxiliary Input Panel) ........................................................................A-6
A.4 Touch Panel Controller...............................................................................................................A-6
A.4.1 TPC-660E ...........................................................................................................................A-6
A.4.2 TPC-650H...........................................................................................................................A-7
A.5 Power Requirements...................................................................................................................A-7
A.5.1 AC Input..............................................................................................................................A-7
A.5.2 Lamp (DC)..........................................................................................................................A-7
A.5.3 7kW Lamp Power Supply...................................................................................................A-7
A.5.4 Lamp Power Supply Output to Projection Head.................................................................A-8
A.5.5 Lamp Power Supply Power Receptacle Output..................................................................A-8
A.5.6 UPS AC Input.....................................................................................................................A-8
A.6 Lamp...........................................................................................................................................A-8
A.7 Physical Specifications...............................................................................................................A-9
A.8 Regulatory...................................................................................................................................A-9
A.8.1 Safety ..................................................................................................................................A-9
A.8.2 Electro-Magnetic Compatibility .........................................................................................A-9
A.9 Environment ...............................................................................................................................A-10
A.9.1 Operating Environment.......................................................................................................A-10
A.9.2 Non-Operating Environment ..............................................................................................A-10
A.10 Accessories ...............................................................................................................................A-10
A.10.1 Standard (sold with product)............................................................................................A-10
A.10.2 Accessories (sold separately)...........................................................................................A-10
B: Serial API
B.1 Function Codes ..........................................................................................................................B-1
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1 Introduction
DANGER
WARNING
WARNING
WARNING
This manual is intended for professionally trained operators of Christie high-brightness projection systems.
These operators are qualified to replace the lamp and air filter, but should not attempt to install or service the
cinema projector.
Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage,
ultraviolet exposure, and the high temperatures generated by the cinema projector lamp are authorized to
assemble, install, and service the cinema projector.
1.1 Labels and Markings
Observe and follow any warnings and instructions marked on the cinema projector.
Danger symbols indicate a hazardous situation which, if not avoided, will result
in death or serious injury. This signal word is to be limited to the most extreme situations.
Warning symbols indicate a hazardous situation which, if not avoided, could
result in death or serious injury.
Caution symbols indicate a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE: Addresses practices not related to personal injury.
The exclamation point within the triangle indicates related operating/maintenance instructions in the
documentation accompanying the cinema projector.
The lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated
“dangerous voltage” within the cinema projector's enclosure that may be of sufficient magnitude to constitute a
risk of electric shock.
1.2 General Precautions
Never look directly into the cinema projector lens or at the lamp. The
extremely high brightness can cause permanent eye damage. For protection from ultraviolet
radiation, keep all cinema projector housings intact during operation. Protective safety gear
and safety goggles are recommended when servicing.
FIRE HAZARD! Keep hands, clothes, and all combustible material away from
the concentrated light beam of the lamp.
Position all cables where they cannot contact hot surfaces or be
pulled or tripped over.
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1) The American Conference of Governmental Industrial Hygienists
(ACGIH) recommends occupational UV exposure for an 8-hour day to be less than 0.1 micro-
Introduction
WARNING
WARNING
DANGER
watts per square centimeters of effective UV radiation. An evaluation of your workplace is
advised to assure employees are not exposed to cumulative radiation levels exceeding the
government guidelines for your area. 2) Be aware that some medications are known to
increase sensitivity to UV radiation.
This cinema projector must be operated in an environment that meets the operating range specification, as
listed in Appendix A: Specifications.
1.3 Power Warnings
To correctly install this cinema projector, a certified electrician must install a permanent a single-phase
connection from the cinema projector to the AC supply. You must operate the cinema projector at the
recommended voltage.
Disconnect cinema projector from AC before opening any enclosure.
• DO NOT allow anything to rest on the power cord. Locate the cinema projector where the
cord cannot be abused by persons walking on it or objects rolling over it. Never operate the
cinema projector if the power cable appears damaged in any way.
• DO NOT overload power outlets and extension cords as this can result in fire or shock haz-
ards.
• Note that only qualified service technicians are permitted to open any enclosure on the
product and only if the AC has been fully disconnected from the product.
1.3.1 Power Cords and Attachments
1) The North American rated line cord is provided with each cinema projector.
Ensure that you are using a line cord, socket and power plug that meets the appropriate local
rating standards. 2) Use only an AC power cord recommended by Christie. DO NOT attempt
operation if the AC supply and cord are not within the specified voltage and power range.
To avoid the risk of fire, shock, or personal injury, use only the attachments and accessories recommended by
Christie.
1.4 Lamp Precautions
Lamps used in the cinema projector are under high pressure and you must handle them with caution. Lamps
can explode and cause serious personal injury if they are dropped or mishandled.
EXPLOSION HAZARD! Wear authorized protective safety clothing whenever
the lamp door is open!
Recommended protective clothing includes, but may not be limited to a polycarbonate face shield, protective
gloves, and a quilted ballistic nylon jacket or a welder’s jacket. This equipment is included in included in the
Christie Protective Clothing Safety Kit #598900-095.
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Introduction
DANGER
Lamp may explode causing bodily harm or death. 1) Always wear protective
clothing whenever the lamp door is open or while handling the lamp. 2) Ensure those within
the vicinity of the cinema projector are also equipped with protective clothing. 3) Never
attempt to access the lamp while the lamp is on. Wait a minimum of 10 minutes after the lamp
turns OFF turning the cinema projector off, disconnecting it from a power source, and opening the lamp door.
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Introduction
1.5 Contacting Your Dealer
If you encounter a problem with your Christie cinema projector, contact your dealer. To assist with the
servicing of your cinema projector, enter the information in the tables and keep this information with your
records.
Table 1.1 Purchase Record
Dealer:
Dealer or Christie Sales/Service Contact Phone Number:
cinema projector Serial Number*:
Purchase Date:
Installation Date:
* The serial number can be found on the license label located on the front panel.
Table 1.2 Ethernet Settings
Default Gateway
cinema projector IP
Address
Subnet Mask
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2 Installation and Setup
This section explains how to install, connect, and optimize the cinema projector display.
2.1 Site Requirements
To safely install and operate the cinema projector, the installation location must meet these minimum
requirements:
• Physical Operating Environment
• Maximum Ambient Temperature (operating) 35°C
• Minimum Ambient Temperature (operating) 10°C
• External Exhaust Ducting
• The installation site must provide a minimum of 450 CFM (ft
adequate cooling of the Xenon arc lamp at less than or equal to 25°C ambient and less than 3,000 feet elevation. Above 25°C or 3,000 feet, 600 CFM is required. For detailed instructions for measuring CFM, see
2.8 Connect External Exhaust Ducting, on page 2-8.
• Permanent Power Connection
• Single-phase cinema projector unit: Maximum 15A circuit breaker protection provided as part of the
building installation.
• Three-phase Lamp Power Supply (LPS): Minimum 50 A breaker protection must be provided and must
disconnect all phases simultaneously for the stationary permanently connected equipment.
• Protection from overcurrents, short circuits, and earth faults must be part of the building installation.
• 4-wire to Terminal Block in Lamp Power Supply (certified electrician required).
• The disconnect device (double pole switch or circuit breaker with minimum 3mm contact gap) must be
readily accessible in the projection room.
3
/min) external exhaust airflow to ensure
2.2 Tools Required for Installation
You need these tools to install the cinema projector:
• 12” screwdrivers: Phillips #2 (magnetic) and flat
• 19mm and 7/8” wrenches
• Assorted Allen keys (metric)
• Heat extractor
• Christie approved protective safety clothing if you are working with the lamp
•Lamp
• Lens cleaning tissue and solution
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Installation and Setup
2.3 Cinema Projector Components
Air Filter Cover and Air Filter
Filters the intake air before it circulates in the front compartment to cool the main electronics.
Manual Douser Override
Closes the douser. Closing the douser rotates a shutter blade in front of the lamp and reduces lamp power to
2kW to conserve lamp life. The override switch is meant for emergency use only.
Exhaust Duct and Vane Switch
Extracts heated air from the lamp compartment. The vane switch inside the rigid port monitors the amount of
airflow . See 2.1 Site Requirements, on page 2-1 for airflow requirements of the external heat extraction system.
Adjustable Feet
Adjusts the tilting angle of the cinema projector.
Lamp Door and Lamps
Provides access to the lamp. The lamp door must remain closed and locked for normal operation. Lamp
replacement should only be performed by qualified technicians.
The cinema projector is designed to operate with 2.0kW and 3.0kW lamps. See Appendix A: Specifications for
a complete list of available lamp types.
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Installation and Setup
LED Status Indicators
Provide information about the status of the cinema projector. See 5 Operation for information about cinema
projector status.
Motorized Auxiliary Lens Mount
An optional auxiliary lens mount can be installed adjacent to the primary lens mount to provide motorized
positioning of a 1.25x Anamorphic lens or a 1.26 Wide Converter lens in front of the primary lens. The Wide
Converter lens “zooms” the image from flat to scope image formats. The Anamorphic lens horizontally
spreads the image back into its wider 2.39:1 “scope” image and is most typically used in side-masking theatres
or on larger screen sizes.
Projection Lens
A variety of lenses can be used with this cinema projector. See Appendix A: Specifications for a list of
available lenses.
RS-422 Connector
Connects the motorized lens mount to the cinema projector.
Security Locks
Prevent unauthorized access to cinema projector components.
PIB Faceplate Connections
• Ethernet: Use the 10Base-T/100Base-TX Ethernet port for network connection to the cinema projector.
• GPIO: Connects the cinema projector to external input and output devices, such as the Christie ACT. See
3.3 Connect Devices to the GPIO Port for GPIO pinouts.
• DVI-A / DVI-B: Connects the cinema projector to non-cinema video and graphics sources. Thes e are single-link ports for single-link cables and connectors. The connectors can be used together as a twin-link
DVI port.
• HD-SDI A/HD-SDI-B: Connects the cinema projector to high-definition cinema sources. The connectors
can be used together to deliver Dual Link HD-SDI following the SMPTE 372M standard.
• SCCI: A Simple Contact Closure Interface (SCCI) port that uses a simple dry contact closure to turn the
lamp on or off or open or close the douser . Refer to Section 3.2 Connect Devices to the SCCI Port for SCCI
pinouts.
• RS232 ICP: For direct DLP communication. Trained users required.
• RS232 PIB: Connects the cinema projector to Christie accessories or third-party automation equipment.
• Marriage: Allows the cinema projector to display encrypted content.
• Emergency Start: Starts the cinema projector, turns the lamp on, and opens the douser when the Touch
Panel Controller is unavailable or disconnected. Press and hold this button, to close the douser and turn the
lamp off; the power remains on.
• Reset: Resets the cinema projector electronics. If the cinema projector is in standby mode, it returns to
standby mode after the reset. If the cinema projector is in any other state, the cinema projector is on and the
lamp is off following the reset.
• 3D: Connect a variety of 3D products to this connector, such as MasterImage or Real D for polarizing and
de-ghosting 3D content during projection.
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Installation and Setup
WARNING
WARNING
WARNING
WARNING
WARNING
ICP Faceplate Connections
The ICP board provides the image processing electronics for the cinema projector. The ICP faceplate includes
a number of LEDs that are only functional when the cinema projector is in full power mode.
• REGEN: (Regulators Enabled) Indicates the presence of the internal regulator enable signal. When illumi-
nated BLUE the internal regulators are enabled. When OFF, not enabled.
• SOFTST: (Software State) Indicates the state of the software application. When OFF, in a Fail state (0).
When RED, in a Fail state (1). When YELLOW, in a Fail state (2). When GREEN, status OK.
• OSST: (Operating System State) Indicates the state of the operating system. When OFF, in a Fail state (0).
When RED, in a Fail state (1), When YELLOW, in a Fail state (2). When GREEN, status OK.
• FMTST: (FMT FPGA State) Indicates the configured state of the FMT FPGA. When RED, unable to con-
figure FPGA with Main or Boot application. When YELLOW, in Boot application. When Green, in Main
application.
• ICPST: (ICP FPGA State) Indicates the configured state of the ICP FPGA. When RED, unable to configure
FPGA with Main or Boot application. When YELLOW, in Boot application. When Green, in Main application.
• Port A / Port B: Indicates the status of the ICP input port A or B. When OFF, no source is present. When
GREEN, active source present.
Lamp Power Supply
The Lamp Power Supply (LPS) (P/N 127-101103-XX) is an optional accessory for this cinema projector. To
connect it to the cinema projector, you use two high-curre nt lamp leads, a RS-232 serial cable and an Interlock
(Lamp Enable) cable. You can install the LPS in the optional rack stand with the cinema projector.
The LPS provides DC power for 2.0, 3.0, 4.5 and 6.0kW lamps. A breaker on the side of the LPS acts as a
power switch, and provides protection against over-current conditions of 50A or more. If a fault occurs or
excessive voltage is detected, the breaker automatically switches OFF to prevent damage.
The LPS includes two AC power outlets that you can use to power cinema projector electronics or an approved
extraction unit. Do not use these outlets to power other devices.
2.4 Installation Safety and Warning Guidelines
QUALIFIED TECHNICIAN REQUIRED for all installations. This product must be
installed in a restricted access location.
Never operate the cinema projector without the covers in place.
The cinema projector uses a high-pressure lamp that may explode if improperly handled. Always wear manufacturer approved protective safety clothing (gloves, jacket,
face shield) whenever the lamp door is open or when handling the lamp. Only qualified technicians should install cinema projector lamps.
To prevent the cinema projector from tipping unexpectedly, you must install
the safety strap on the rear of the cinema projector.
Four or more people are required to safely lift and carry one projection head a
short distance. Remove the lamp before transporting the cinema projector.
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Keep the cinema projector level when you lift or transport it. Avoid tilting the
cinema projector to the right. This can introduce an air bubble into the coolant hoses that can
result in an air lock and the overheating of the cinema projector.
Perform a automatic LampLOC™ adjustment when you move, level, or install a
new lamp in the cinema projector.
2.5 Position the Cinema Projector
1. If you are installing the cinema projector in the optional rack stand (P/N 108-282101-xx) follow the
instructions provided with the rack stand to install it.
NOTES: 1) For better access, wire the LPS before installing it into the rack stand. 2) Use the hold down
clamp (P/N 116-100101-01) when securing the cinema projector to the rack stand.
2. Position the cinema projector at an appropriate throw distance (cinema projector-to-screen distance) and
vertical position. Ideally, center the cinema projector with the theatre screen. If space is limited, you can
aim the cinema projector slightly off-center. This increases side keystoning, but reduces the horizontal lens
offset required.
Installation and Setup
NOTE: Keep the cinema projector lens as parallel to the scr een as possible, even if significantly above the
screen center. When a particularly short throw distance combines with a very wide screen, you may have to
forfeit some aim and stay more parallel to the screen. In such cases, some lens offset can reduce the keystone distortion.
3. Position the lamp power supply so that the cables reach the left side of the cinema projector.
4. Install and secure the lamp power supply (LPS) in the rack stand:
a. Remove the right side panel of the rack stand.
b. Remove the cross bar.
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Installation and Setup
Insert support frame
Lift LPS into frame
2.
Snap 3 piece airflow duct
together using stand out pins
3.
1.
2
”
Keep
Clear
c. Insert the LPS support into the rack stand and align the pins with the holes.
d. Lift the LPS into the frame.
e. Remove the bottom 10 panels from the back of the rack stand.
f. Assemble the three piece airflow duct supplied with the LPS. First, snap the 2 “L” shaped parts
g. Position the airflow duct directly behind the LPS.
h. Insert the airflow duct into the rack stand.
i. Secure the airflow duct to the rack stand using the
j. Wire all of the components in the rack stand and
k. Twist LPS cable 12 twist/meter.
5. Attach the supplied safety strap to the back of the cinema
projector and fasten it to its mounting surface. Use of the
strap is mandatory to prevent the cinema projector from
tipping when a lens or auxiliary lens mount is installed.
NOTE: If you are using the optional rack stand, it is recommended that you use the hold down clamp (1 16 100101-01) in addition to the rear safety strap to firmly secure the rear feet of the cinema projector.
together, and then snap this into the 6 stand out pins of the third piece (flat panel).
CAUTION! DO NOT install any components in
front of the lamp power supply.
screws from the rack stand panels.
replace the side panel.
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2.6 Adjust Tilt and Level the Cinema Projector
WARNING
WARNING
The cinema projector rear safety strap must be in place before you adjust the
cinema projector feet.
DO NOT over-extend the feet. Make sure several threads are engaged into
the cinema projector’s baseplate.
The lens should be centered and parallel with the screen. This orientation ensures optimum lens performance
with minimal offset. If this position is not possible (such as when the cinema projector is significantly higher
than the center of the screen), it is better to rely on offset rather than extra tilt.
Use a protractor to measure the degree of screen tilt and then extend or retract the cinema projector feet to
match this angle.
NOTE: The front-to-back tilt of the cinema projector must not exceed 15°. This limit ensures safe lamp
operation and the proper positioning of the liquid cooling reservoir.
To adjust the vertical or horizontal position of the cinema projector,
extend or retract the adjustable feet on the bottom of the cinema p rojector
by rotating them. Once the required adjustment is made, tighten the lock
nut.
If you need to adjust the vertical or horizontal position of the cinema
projector beyond what the standard feet allow, you can install two 6 inch
extension rods to increase the amount of adjustment. To install the
extension rods safely:
Installation and Setup
1. Prop the rear of the cinema projector up to access and remove the
two rear feet. This can be done by one person holding the back end of
the cinema projector up slightly so another person can unthread the
feet OR by propping up the back of the cinema projector with a
sturdy base (such as a phone book).
2. Add the extension rods to the standard feet.
3. Thread the extended feet into the cinema projector baseplate. Adjust the feet until the desired tilt is
achieved.
4. Turn each lock nut until it fits tight against the cinema projector to lock the feet in place.
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Installation and Setup
19 mm wrench
Remove rear feet
Prop up rear of projector
Add foot extension rod
2.
1.
3.
2.7 Install the Touch Panel Controller
1. Loosen the mounting arm so that the end fits over the ball joint located on the rear panel of the cinema
projector.
2. Tighten the mounting arm until it fits tightly on the joint.
3. Connect the cable from the TPC to the connector on the rear panel of the cinema projector.
4. Adjust the angle of the TPC.
2.8 Connect External Exhaust Ducting
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Connect the existing outside-venting ductwork to the 8 inch
Exhaust
Duct to
Outside
450 or 600
CFM
required*
WARNING
Top V i e w i n t o
Exhaust Duct
Vane
Switch
Default Weight Position 450 CFM
Weight Position 600 CFM
diameter exhaust port on the top of the cinema projector.
Confirm that there are no obstructions or bends in the ducting,
all air intakes are free of obstructions, and the vane switch at
the exit duct moves freely.
The pre-installed outside-venting duct should be rigid at the
cinema projector and must also include a heat extractor and
blower that maintains a minimum of 450 CFM* when the
cinema projector is operating at less than or equal to 25°C
ambient and less than 3,000 feet, when measured at the cinema
projector exhaust opening.
• *600 CFM is required in projection rooms with an
ambient temperature above 25°C or located at an
elevation greater than 3000 feet above sea level.
• At minimum, a 10” long, strong metal duct must be installed at the cinema projector to prevent glass shards from exiting the duct in the event of a lamp explosion.
2.8.1 Determine the cinema projector Exhaust CFM Value
Installation and Setup
Use an airflow meter to measure the ft/min or ft/
sec at the rigid end of the open exhaust duct that
connects to the cinema projector. Take the
measurement at the very end of the duct without
the cinema projector connected. Use this formula
to determine the CFM value for the cinema
projector:
Measured linear ft/min x 0.35 = CFM
Table 2.1 Airflow Requirement
Min.
Lamp Type
Airflow (CFM)
Required
2.0 kW 450 CFM
3.0 kW 450 CFM
4.5 kW 600 CFM
6.0 kW 600 CFM
Add an extractor or a booster if there is insufficient airflow. Do not mount the extractor on the cinema projector
as this may introduce some vibration into the image. NOTE: To prevent the cinema projector from over heating
or becoming unsafe, an alarm sounds if the duct is obstructed or a fan fails. It is recommended that you
regularly verify that the exhaust is functioning correctly.
Never disable the vane switch. Attempting to operate the cinema projector
with inadequate airflow can result in dangerous overheating of the cinema projector.
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Installation and Setup
Clamp
Open
1.
Install Lens
Clamp
Locked
2.
Lock
2.9 Install the Primary Lens
The lens seals the projection head, preventing contaminants from entering the main electronics area. Do not
operate the cinema projector without a lens installed. Install a lens plug when you install or transport the
cinema projector .
1. Verify the rear safety strap or rear hold down bracket is in stalled.
2. Rotate the lens clamp to the open position.
3. With the UP label facing up, insert the lens straight into the lens mount opening all the way back, without
turning.
4. Move the lens clamp to the down position to lock the lens assembly.
5. Remove the front lens cap.
6. On the TPC, tap Menu > Configuration > Diagnostics and Calibration.
7. Tap Reference Calibration.
2.10 Install the Optional Anamorphic Lens
1. Optimize your primary lens first for best optical alignment, offset and boresight
2. Install the auxiliary lens mount using the instructions included with the kit.
3. Loosen the holding clamp on the auxiliary lens mount. Adjust the rotation of the anamorphic lens so the
image remains perfectly square with anamorphic in and out.
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4. Adjust the location of the anamorphic lens so that the image does not shift left or right with the anamorphic
DANGER
DANGER
lens in and out.
5. Adjust the location of the anamorphic lens so the image passes through the center as much as possible
without vignetting, reducing side or corner brightness, especially in wide angle projectio n.
6. Remove the anamorphic lens and turn the Focus knob to re-focus the primary lens. The goal is for good
focus at the center and on all sides.
7. Re-install the anamorphic lens and check the focus.
8. If center-to-edge horizontal focus in the image needs improvement, rotate the focus barrel.
2.11 Install the Optional Wide Converter Lens
1. Optimize the primary cinema projector lens for optical alignment, offset, and boresight.
2. Install the Auxiliary Lens Mount and Wide Converter Lens (WCL) using the instructions included with the
kit.
3. Adjust the vertical and horizontal position of the WCL to align it with the primary lens.
4. Adjust the pitch, up or down to equalize the top and bottom clearance to the primary lens barrel.
5. Adjust yaw to make the clearance between both lens barrels equal from side-to-side.
Installation and Setup
2.12 Install the Lamp
This procedure should only be performed by a Christie accredited technician.
High-pressure lamp may explode if improperly handled. Always wear approved protective
safety clothing whenever the lamp door is open or when handling the lamp.
1. If the cinema projector is operating, turn it off and allow it to cool a minimum of 10 minutes.
2. Turn the breaker switch for the cinema projector off.
3. Disconnect the cinema projector from AC power.
4. Put on your protective clothing and face shield.
5. Use the security key to open the lamp door and access the lamp cooling compartment. Do not place heavy
objects on the open lamp door.
6. Install the anode yoke assembly. Use this table to determine the correct position of the anode yoke
assembly:
LAMP TYPE ANODE YOKE POSITION
2.0 kW and 3.0kW CDXL-20
4.5 and 6.0kW CDXL-45
CDXL-30
CXL-20*
CXL-30
CDXL-60
CDXL-60SD
Move the lamp cradle to the rear position, which is approximately
1” closer to the reflector.
*NOTE: A lamp adapter kit must be used with the CXL-20 lamp.
Move the lamp cradle as far forward as possible (position closest
to igniter)
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Installation and Setup
WARNING
WARNING
7. Install the lamp. See 7.6 Replace the Lamp for lamp replacement instructions.
2.13 Connect the Lamp Power Supply (LPS)
When connecting the LPS and the Igniter, the black (-) power cable must be
connected to the cathode lead and the red (+) power cable must be connected to the anode
lead. Reversing the connections can damage the cinema projector.
Connect the LPS to the cinema projector before you connect it to AC power.
1) Certified electrician required. 2) Ground (earth) connection is necessary for
safety. Never compromise safety by returning the current through the ground. 3) Connect
ground FIRST to reduce shock hazard.
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Use a strain relief connector on the AC supply cable to prevent the cable from
WARNING
WARNING
Interlocks
RS232
+ DC
– DC
Connect to 3-phase AC supply:
• 208 VAC in N. America
• 200 VAC in Japan
• 380-415 VAC in Europe
Line cord not supplied. Must supply
appropriate strain relief.
Connect communication
cables to projector
(inside LVPS compartment)
Connect lamp leads
to projector (to igniter)
Configure the LPS for incoming AC
Power Connectors (optional)
Earth Ground
Power Connector Breaker
(On = up position)
Phase Status LEDs
LPS Breaker
4.
1
3
2
NOTE:Internalswitchsettin
g
must match AC available at the site.
Input Line Voltage
AC Input
Ter mi nal Bl ock
Power Connector
Ter mi na l Bl oc k
As shipped
200V
400V
Must terminate the power connecto r terminal
block correctly to ensure 200VAC-240VAC
output. Line cord provided for connection
to projector only.
rubbing against the LPS knockout plate and becoming damaged.
Installation and Setup
1. Connect LPS Communication Cables:
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a. Remove the 2 cover plate (2 thumbscrews) from the cinema projector’s baseplate in the LVPS com-
partment.
b. Connect one end of the RS-232 cable to the port labeled RS232. Route the cable up through the open-
ing in the cinema projector’s baseplate into the LVPS compartment. Connect the other end of the RS232 cable to the port labeled RS232 in the LVPS compartment.
c. Connect one end of the Interlock cable to the port on the LPS labeled Interlocks. Route the cable up
through the opening in the cinema projector’s basep late that yo u routed the RS-232 cable. Connect the
other end of the Interlock cable to the port labeled Interlock in the LVPS compartment.
Installation and Setup
2. Connect the Lamp Leads:
a. Open the LVPS access door and remove the four hex screws from the safety cage front panel. Lift the
front panel over the igniter.
b. Loosen the 6 screws to remove the LPS side panel.
c. Route the cables through the strain reliefs in the LPS cover.
d. Connect the positive (+) and negative (-) lamp leads to the terminals on the LPS using a torque setting
of 14ft/lbs (20N/m). DANGER! In order to prevent a fire hazard ensure the DC leads are
connected with the correct polarity and fastened to the torque setting specified.
e. Tighten the strain reliefs.
f. Route the positive and negative leads from the LPS through the two strain reliefs in the cinema projec-
tor’s baseplate.
Igniter make sure the black (-) power cable (cathode lead) is securely connected with the
washers and lock washers properly in place and tighten to 175 inch-lbs, 14 ft-lbs or 20Nm
at both ends to prevent them from coming loose.
g. Connect the negative (-) black lamp lead to the negative (-) igniter terminal, left terminal. Connect the
positive (+) red lamp lead to the positive (+) igniter terminal, right terminal. CAUTION! When tight-
ening the positive and negative leads, do not tighten to the point that the brackets start to bend. Use an
adjustable wrench to support the brackets when tightening.
When connecting the high current lamp leads between the LPS and the
h. Tighten the strain reliefs.
i. Replace the igniter safety cage.
3. Move the AC Input Line Voltage switch in the upper-left corner of the LPS to the left if you are using a 200
VAC supply, or right if you are using a 400 VAC supply.
4. Connect the AC directly to the LPS with an AC Input Terminal Block that is correct for your region.
CAUTION! Use an appropriately sized strain relief connector with the knockout plate provided to
ensure adequate environmental sealing and to prevent the cable from accidentally being torn out.
• For North America, Japan and most of Central/South America (
190-208 VAC):
Wire Phase 1, 2, 3 and Ground
• For Europe, (380-415 VAC ) :
Wire Phase 1, 2, 3, Neutral and Ground
5. Connect one end of the LPS power cord into the socket on the LPS labeled CP2230/4230 cinema
projector ONLY. Connect the other end of the power cord into the socket on the front of the cinema
projector.
WARNING! If you use the power connectors to power the cinema projector or the extraction unit, you
must terminate the power connector terminal block correctly to ensure 200VAC-240VAC output. These
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