Chikusui Canycom S100 Operator's Manual

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Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference by you and by all those who operate

and maintain this machine.

CHIKUSUI CANYCOM, INC.

90-1 Fukumasu, Yoshii-machi,

Ukiha-shi, Fukuoka, Japan 839-1396

Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396

Original Instructions

(in English)

Off-road Rubber Track Dumper

S100

Operator's Manual

3677 5101 003

Courtesy of Machine.Market

http://www.canycom.co.jp/

■

Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396

■

Foreign Trade Center

TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288

Authorized Dealer

CHIKUSUI CANYCOM, INC.

Courtesy of Machine.Market

Notice to Users and Maintenance Personnel

• This machine can be very dangerous if the safety precautions in this manual

and on the labels attached to this machine are not followed. Read and

understand this manual and the safety labels on the machine thoroughly before

using this machine. Always follow the instructions and safety precautions, or

serious injury or death could result.

• This machine should only be used for its intended purpose: hauling and

dumping. Any other use could be dangerous.

• This machine may not be operated on public road or what is considered to

be public road. It is the sole responsibility of the operator to consult the local

regulations.

• Do not modify this machine, or do not operate this machine with the safety

covers removed or open. A serious accident could result.

Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for the engine.

• Store this manual in a safe, accessible place for easy reference.

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Warning Term Denition

Indicates an imminently hazardous situation which will result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in death or serious injury if the user does not follow the

procedures or the instructions.

Indicates a potentially hazardous situation which could result

in minor to moderate injury or damage to the machine if the

user does not follow the procedures or the instructions.

Indicates important information which needs particular

attention.

In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.

Warning Terms Used in this Manual

NOTE

Notice to Owner

• Be sure that everyone who uses this machine, including those who rent or

lease this machine, receives a copy of this Operator's Manual and understands

the importance of reading and following the information in this manual.

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Warranty and After-Sales Service

Warranty

Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of the engine handy at the time of contact. The model and serial number can be found on the model label as shown below, and the make and type of the engine can be found in Chapter3

Specications of this manual (Page13).

After-Sales Service

Location of Model Label Model Label

The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued.

Availability of Spare Parts

3677M-0005-022US

S100

○○○○○○○

MADE฀IN฀JAPAN

3677M-0005-011US

Location฀of฀Model฀Label

CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual.

Courtesy of Machine.Market

Contents

1. Safety 1

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2. Controls and Components 11

Name and Function of Controls . . . . . . . . . . . . . . . . . . . 11

3. Specications 13

Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 14

4. Operation 15

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Using ROPS (on ROPS model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Courtesy of Machine.Market

Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5. Maintenance 34

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 34

List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 40

Greasing and Oiling Points . . . . . . . . . . . . . . . . . . . . . . . 40

List of Consumables and Spares . . . . . . . . . . . . . . . . . . 41

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Bleeding Air From Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Transmission Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Steering Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Greasing and Oiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Hydraulics Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Courtesy of Machine.Market

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

6. Troubleshooting 67

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7. Transporting 71

Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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Warranty

Warranty Certicate is attached at the end of this manual. * Have the warranty certicate signed and sealed after you have received and fully

understood the instructions for handling this machine and received the receipt.

Appendix

• Operator's Manual for the Engine * Be sure to read and understand it together with this manual .

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Safety 1

-1-

Safety Labels

The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine.

• Locate all the warning labels attached to this machine. Read and follow the

instructions and precautions in them. Failure to do so could result in serious injury

or death to the operator or bystanders.

• Keep the labels clean and legible. Do not use solvents or gasoline to clean the

labels.

• Replace these labels immediately if they have been removed, have fallen off or

become illegible. Use the part number, on the label or shown in this manual, to

order a replacement label from your CANYCOM representative.

(ROPS฀model)

(ROPS฀model,

on฀both฀sides)

(Turn฀&฀Dump)

(One-way฀Dump)

3677M-0101-011E

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Safety

-2-

Turn฀&฀DumpOne-way฀Dump

3677M-0101-021E

3677฀5062฀000

3677฀5063฀000

3667฀5065฀000

5234฀5062฀000

5234฀5063฀000

3667฀5063฀000

Courtesy of Machine.Market

Safety 1

-3-

5305฀5026฀000

3667฀5066฀000

3667฀5064฀000

3670฀5114฀000

3667฀5062฀000

3667฀5068฀000

3667฀5061฀000

3677฀5007฀300

3667฀5073฀000

3677M-0101-031E

Courtesy of Machine.Market

Safety

-4-

This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders.

Safety Precautions

All operators and mechanics should receive practical instructions from their employer or renter. Such instructions should cover the following issues:

• It is essential to familiarize yourself with the controls, safety labels and the proper

use of the machine.

• Never allow people unfamiliar with these instructions to operate or service the

machine. Do not let anyone under 18 years of age to operate this machine. Local

regulations may restrict the minimum age for operating the machine. Consult your

local authority.

• The operator is responsible for the accidents or hazards caused to other people or

their property.

• This machine has a riding capacity for one person only. Do not carry passengers

other than the operator.

• Always keep in mind that care and concentration is required when working with

ride-on machines.

• Loss of control on a slope cannot be regained by the application of the brake. The

main reasons for loss of control are:

→ insufcient grip of tracks.

→ excessive speed.

→ misjudging of the ground conditions, especially slopes.

→ excessive load.

→ incorrect distribution of load.

Training

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Safety 1

-5-

Operation

• Fuel is highly ammable. See Checking and Filling Fuel, page 15, for important

safety information on handling fuel.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

• Do not touch the engine, mufer or exhaust pipe while the engine is running or soon

after it has stopped. These areas will be very hot and can cause burns.

This machine is intended for carrying sand and dirt. Carrying other materials may

damage the machine. Avoid carrying liquid concrete. That will damage the machine.

The stability of the machine is affected by the speed, rate of steering, terrain and the

load. Always pay close attention to these factors or a loss of control or tip over could

occur, resulting in property damage, serious injury or death.

General Driving

• Always wear protective footwear, long trousers, hardhat, safety glasses and ear

protection when operating or servicing the machine. Proper clothing will minimize

the chance of injury. Do not operate the equipment if you have long hair, loose

clothing, or jewelry; all of which may get tangled in moving parts. Do not operate

the machine barefoot or with open sandals.

• Prepare beforehand the working rules and procedures such as signaling and trac

control for the work place. Following such rules will reduce the risk of accidents.

• Never handle fuel or grease, service the engine, or recharge the battery in the

presence of re or spark.

• Perform the daily pre-startup inspection (see Maintenance Schedule) before starting

the machine. Repair or replace damaged parts before starting the machine.

Preparation

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Safety

-6-

• Do not operate the machine under the inuence of alcohol or drugs.

• Always check for obstacles before operating on new terrain.

• Before starting the engine and moving the machine, scan around your surroundings

and make sure all persons and other vehicles are a safe distance away from the

machine. Sound the horn to warn bystanders.

• On the machine equipped with the optional ROPS, always keep the ROPS in the

extended position when in use. Fold the ROPS only when it is absolutely necessary

to do so when transporting the machine.

• On the machine equipped with the ROPS, always wear the seat belt when in use.

• Always stay seated in the operator's seat when driving the machine. Never operate

the steering lever off of the machine.

• On a slippery surface, travel slowly and exercise caution to reduce the chance of

skidding or sliding out of control. Never operate on ice.

• Always make certain that there is no obstacle or a person behind the machine when

backing up. After conrming that it is safe to back up, move slowly and avoid sharp

turns.

• To reduce the risk of tip over, pay special attention when encountering an obstacle

or a slope, or when braking on a slope or during a turn. See Driving on a Slope on

the next page.

• Never attempt to drive over a large obstacle such as rock or fallen tree.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be

alert when traveling on changing terrain.

• Never operate on terrain that you are not comfortable with. Avoid terrain that is so

rough, slippery or loose that you feel like you could tip over.

• Do not operate the machine near the edge of a cliff, an overhang or a slide area.

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Safety 1

-7-

Driving on a Slope

• Always follow proper procedures for driving on a slope as described in this manual.

• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip

over. Check the terrain carefully before attempting to drive on a slope.

• Never drive on a slope that you are not comfortable with. Avoid a slope that is so

rough, slippery, or loose that you feel like you could tip over.

• When driving up a slope, proceed at a steady rate of speed and throttle position.

• Never move the throttle lever or the control stick suddenly.

• If the engine stalls or loses traction during a climb and cannot make it to the top

of the slope, do not try to turn the machine around. Carefully back down slowly,

straight down the slope.

• Never use on a slope steeper than 20 degrees.

• Driving on a slope can be dangerous. It can result in a tip over and cause

serious injury or death. Take the following precautions.

• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine

lose control and could cause a tip over. Be especially cautious when traveling on

soft or wet ground.

• Drive at a safe speed, taking into account the surface gradient, surface conditions

and load.

• Use an observer to help direct the machine when the visibility is poor, terrain is

rugged or hilly, or maneuvering room is limited. The observer should be able to see

the machine and its immediate surroundings, and should give pre-arranged signals

to direct the operator.

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Safety

-8-

• Drive straight up or down slopes. Avoid turning on a slope.

• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another

vehicle or person could be on the other side of the crest.

• Avoid driving the machine across a slope.

• Without a load, drive the machine backwards up a slope (operator's seat toward the

top) when climbing, and drive it forward when going down a slope.

• With a load, drive the machine forward up a slope (operator's seat away from the

top) when climbing, and drive it backwards when going down a slope. Be especially

cautious when operating on a slope with a load.

• When driving down a slope, use the steering levers so that the machine travels

down at the minimum speed. Use the engine speed to help keep the machine speed

low.

Loading and Driving with a Load

• The maximum payload for this machine is 1000kgf (9.8kN). Do not exceed this

maximum payload under any circumstance.

• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not

carry more than 500 kgf (4.9kN) when operating on a slope between 15 and 20

degrees.

• Load cargo in the bucket so the weight is evenly distributed. When carrying a

cargo, strap the cargo to the load deck to prevent the cargo from shifting. Ensure

that cargo does not obstruct the operator's eld of view.

• When carrying a load, drive at a reduced speed. Allow a greater distance for

braking.

• Before crossing a bridge or an overpass, make certain that the total combined

weight of the machine, the load and the driver is within the stated weight limit for

the bridge or the overpass. Then, proceed carefully and at a constant speed.

Courtesy of Machine.Market

Safety 1

-9-

Parking

• Park the machine on a at, level and stable surface. Never park on a slope steeper

than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on

a slope less than 15 degrees is unavoidable, turn the bucket straight, apply the

parking brake and block the tracks at the lower end of the machine.

→ Without a load, park the machine with the operator's seat facing downhill

→ With a load, park the machine with the operator's seat facing uphill

→ Do not park sideways on a slope.

• Observe all the previous precautions for driving, driving on a slope, loading and

driving with a load, and dumping.

Dumping/Turning

When turning the bucket and dumping material from the bucket, take the following

precautions.

• Always follow the proper procedures for dumping or turining as described in this

manual.

• Only operate the bucket with the engine running.

• Always stay seated in the operator's seat when dumping or turning the bucket.

Never operate the dump or turn lever off of the machine.

• Perform the dump operation on a at, level and stable surface whenever possible.

Raising or lowering the load deck on a slope or rough terrain could result in a tip

over.

• Pay special care when dumping with the bucket turned to a side. Be tentative when

raising the bucket which is turned to a side.

• Make certain that all persons are at a safe distance away from the machine when

raising, lowering, or turning the bucket.

• Do not move the machine or leave it unattended with the bucket in the raised

position.

• Engage the bucket safety prop if you must place any part of your body under the

bucket in the raised position.

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Safety

-10-

Servicing

• Do not service the machine when the engine is running. If it is absolutely necessary

to run the engine while servicing, pay attention to the moving parts.

• Do not operate the engine in a conned space where dangerous carbon monoxide

fumes can accumulate.

• Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines

are in good condition and leak-free before applying hydraulic pressure to the

system.

• Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic

uid under high pressure. Use paper or cardboard, not your hands, to search

for leaks. Hydraulic uid escaping under pressure can have sufcient force to

penetrate the skin and cause serious injury.

• Check all fuel lines on a regular basis for tightness and wear. Tighten or repair them

as needed.

• If the engine must be running to perform a service, keep hands, feet, clothing and

any part of the body away from any moving part, especially the cooling fan and the

belts at the side of the engine.

• Do not touch the engine, mufer, or exhaust pipe while the engine is running or

soon after it has stopped. These areas will be very hot and can cause burns.

• The engine must be shut off before checking or adding oil.

• Whenever you park the machine, apply the parking brake and stop the engine.

Remove the key wheneve r you leave t h e mach i n e unatt e n ded to prevent

unauthorized use or accidental starting.

• Diesel fuel is ammable and can be explosive. When parking the machine indoors,

make certain that the building is well ventilated and that the machine is not close to

any source of ame or spark, including appliances with pilot lights.

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-11-

Controls and Components 2

Name and Function of Controls

One-way฀Dump

Turn฀&฀Dump

3677M-0400-042US

Courtesy of Machine.Market

Controls and Components

-12-

1 Charge Lamp . . . . . . . . . . . This displays condition of battery charge. When main

switch is turned to [I] position, it lights up, and if condition is normal, it will go out after engine starts.

2 Coolant Temperature . . . . This lights up when the temperature of engine coolant

(engine cooling water) rises abnormally (overheat).

3 Oil Lamp . . . . . . . . . . . . . . . This shows if engine oil pressure is normal. When

main switch is turned to [ I ] position, it lights up, and if conditions are normal, it will go out after engine starts.

4 Hour Meter . . . . . . . . . . . . . This displays the total number of hours that machine has

been working in units of 0.1 hour.

5 Horn Switch . . . . . . . . . . . . Press this button to sound horn. This is used when

warning during traveling and signaling during operation.

6 Main Switch . . . . . . . . . . . . Turn this key to start and stop engine.

7 Steering Lever . . . . . . . . . . This is used to switch the traveling direction of machine (to

forward or backward) and turns machine.

8 Clutch Lever . . . . . . . . . . . . This is used when stability of engine is poor in winter or in

cold areas.

9 Parking Brake. . . . . . . . . . . To lock brake pedal, pull this lever toward you with brake

pedal depressed when machine is at a standstill.

10 Parking Brake Pedal . . . . . This is used to safely park machine.

11 Throttle Lever . . . . . . . . . . . This is used to increase or decrease speed of engine.

12 Dump Lever . . . . . . . . . . . . This is used to raise or lower dump body.

13 Turn Lever . . . . . . . . . . . . This is used to rotate a bed.

Lock Lever

Lamp

Courtesy of Machine.Market

-13-

Specications 3

· Use this product properly after understanding its specications thoroughly.

Product Specications

Model and Type

S100

One-way Dump Turn & Dump

Machine Mass kg 835 [890] 910 [965] Maximum Payload kN (kgf) 9.8 (1000)

Dimensions

Overall Length mm 2570 [2680] 2595 [2705] Overall Width mm 1000 [1025] 980 [1025] Overall Height mm 1360 [2345] 1265 [2345] Track Contact Length mm 1160 Track Gauge mm 750 Track Width mm 230 Ground Clearance mm 145 Loading Deck Height mm 540 620

Loading Deck

Inside

Dimensions

Length mm 1315 1340 Width mm 890 890 Height mm 495 490

Payload

Struck m

0.43 0.39

Heaped m

0.55 0.50

Engine

Model Kubota D722 Type Water-cooled 4-cycle Diesel, in-line 3 cylinder Cylinder (Bore×Stroke) mm 67×68 Displacement cm

719 Rated Output kw(PS)/rpm 11.0 (15.0) / 3000 Maximum Torque N•m/rpm 37.0 / 2200 Starter System Electric Fuel Diesel Fuel Fuel Consumption g/kW•h 312.7 Fuel Tank Capacity L 15

Oil Capacity L 3.8 Coolant Capacity L 3.1 excluding reservoir

Electrical

Battery Type 75D23R Battery Capacity V/AH 12/52 Working Lamp V/W 12/18.4

*Figures in [ ] indicates ROPS model with ROPS extended. *Overall height excluding service light.

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Specications

-14-

Model and Type

S100

One-way Dump Turn & Dump

Speed km/h 0-5.4 Minimum Turning Radius m 1.55 Gradability Degrees 25 (Empty) / 15 (Loaded) Stability Angle (Loaded) Degrees 25 25 Operating Temperature °C -15~40 Altitude m 0~1500

HST Oil Capacity L 20 23.3

Drive Train

Main Transmission Twin HST Steering Twin HST, 2 Lever Brakes Internally Expanding Tranamission Oil Capacity L 2.0

Dumping System

Dumping System Front Dump Swivel Dump

Hydraulic Pump

Type Power Package Gear Pump Max. Speed

rpm 2300 2700

Max. Discharge

L/min

12.2 12 Relief Pressure MPa (kgf/cm2) 13.7 (140) 14.7 (150) Cylinder(Bore × Stroke) mm 60×300 60×400

Performance

Max. Angle Degrees 67 90 Lifting Time Sec approx. 6.2 approx. 6.3 Lowering Time

Sec approx. 3.8 approx. 5.1

Hydraulic Fluid Capacity L 1.6 Shared with HST System

Swivel System

Swivel System - Hydraulic (Twin cylinder) Swiveling Angle Degrees - 90 (Right) - 90 (Left) Swiveling Time Sec - approx. 3.0/90° Cylinder(Bore × Stroke) mm - 50×160

*These specications are subject to change without notice.

P e rf o rm a nc e a n d

O p er a t in g Ra n ge

No. Content Quantitiy Note

1 Operator's Manual 1 This Manual 2

Operator's Manual for the Engine

3 Engine Service Tool 1

for Servicing the Engine

Contents of the Tool Bag

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-15-

Operation 4

• Keep re and spark away when handling fuel.

• Always stop engine before refueling.

• Do not overll fuel so that fuel will not overow. Check fuel gauge when lling.

In case fuel is spilt, wipe out immediately.

Pre-start up Inspection

Preparation

Always perform an inspection before use. Refer to Maintenance Schedule (page 34) for the inspection schedule and procedure.

Checking and Filling Fuel

1. Visually check fuel level gage. If fuel is low, open fuel tank cap, and add fuel.

3677M-0601-061US

Fuel฀Level฀Gauge

Checking Fuel

• Pinch hazard. Beware of pinch areas when closing fuel tank cover.

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Operation

-16-

• Crush hazard. Keep hands away from ROPS joint. Shearing action of ROPS can

cause serious injury or death.

Using ROPS (on ROPS Model)

• Fuel : Diesel Fuel

• Fuel Tank Capacity : 15.0L

NOTE

3677M-0601-021US

Fuel฀Tank฀Cover

Fuel฀Filler฀Cap

1. Open fuel tank cover.

2. Open fuel ller cap and ll fuel. Check fuel gauge when lling.

3. Put fuel ller cap back and tighten it securely.

4. Close fuel tank cover.

Filling Fuel

• Always keep ROPS in the extended (unfolded) position when riding machine.

Folding feature is provided for the convenience of transporting machine only.

• The protection offered by this ROPS will be impaired if it has been altered,

damaged, or has been involved in an overturn. Inspect ROPS, seatbelts and

their attaching components daily for cracks, deformation or other unsafe

conditions.

• Stay clear of ROPS when folding it. Upper portion of ROPS may fall.

• Always wear seat belt when riding machine equipped with ROPS.

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-17-

Operation 4

1. Pull off security pin from ROPS lock pin.

5234M-0606-011E

Security฀Pin

Unfolding/folding ROPS

2. Pull off lock pin from either side of ROPS.

3. Fold ROPS.

4. Extend and secure ROPS in the reverse order.

5234M-0606-021E

Lock฀Pin

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Operation

-18-

Driving

• Always start and run engine in a well ventilated place.

• Always make certain of the safety of your surroundings when starting engine.

• An engine that has been running is very hot. Avoid touching engine and its

ancillaries, or severe burns may result.

• Do not open engine cover while engine is running.

• Do not turn starter when engine is running. Starter motor and/or engine may be

damaged.

• Do not turn starter for more than 15 seconds. If engine does not start, wait for

30 seconds or more before attempting to start again.

• Do not use this machine in temperatures above 40ºC or below -15º. This

machine cannot perform adequately in these temperature ranges. Using this

machine under such conditions may result in an accident or cause damage to

machine.

• In the winter or cold climate, warm up engine thoroughly before driving

machine. A cold engine delivers poor performance, which may result in an

accident. It also causes excessive wear.

• Do not use this product in dusty places such as desert. Dust may clog air

cleaner or enter engine, which may reslt in loss of performance and an

accident. It also causes excessive wear.

Starting

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-19-

Operation 4

1. Lift ring on link pins and pull out link pins. Pull out pins. Unbuckle seat belt and turn seat belt bracket. Undo latch and open engine cover.

1. Undo latch and open engine cover.

3677M-0601-011US

Latch

Seat฀Belt฀Bracket

Link฀Pin

3677M-0601-031US

Stay฀Bar

2. Insert stay-bar into holding hole to hold open engine cover.

3677M-0602-011US

Fuel฀Cock

Off

• Do not use this mach i ne i n t h e a l titude above 1500 m in its origi n al

conguration. This machine cannot perform adequately above that altitude.

Using this machine under such conditions may result in an accident or cause

damage to the machine. If you need to use this machine above that altitude,

contact your Canycom representative.

On ROPS Model

On Non-ROPS Model

3. Turn fuel cock to [on] position.

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Operation

-20-

3677M-0602-021US

Neutral

Steering฀Lever

3677M-0602-101US

Clutch฀Lever

Off

4. Check that steering lever is in [neutral] position.

3677M-0602-032US

Lock฀Plate

One-way฀Dump

Turn฀&฀Dump

Lock฀Plate

Dump฀Lever

Turn฀Lever

5. Check that dump lever (and turn lever in case of Turn & Dump model) is in [neutral] position, and locked with lock plate

• Moving clutch lever to [ (off)] position

reduces loading on starter motor and helps

ease starting. This also reduces the chance

of accidential movement of machine.

• When starting machine in a cold weather,

make sure no part of machine is frozen.

For ce f ul ly st art in g eng in e or mo vin g

machine will cause damages.

NOTE

6. Move clutch lever to [ (off)] position.

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-21-

Operation 4

9. Turn key in main switch to [ (preheat)] position and preheat grow-plug.

8. Push throttle lever to [ (fast)] position.

3677M-0602-042US

One-way฀Dump

Turn฀&฀Dump

Throttle฀Lever

3677M-0602-071US

Preheat

• This machine is equipped with starting

safety mechanism, so engine can be started

only when steering levers are in neutral

positi o n and parking brake p e d a l is in

locked (depressed) position.

NOTE

Parking฀Brake฀Pedal

Parking฀Brake฀Lock฀Lever

3677M-0602-051US

• Preheat engine for about 10 seconds when

starting in normal temperature and for 20 to

30 seconds when starting in cold weather

(ambient temperature below -5°C).

• Preheating is not necessary when engine is

already warm.

NOTE

7. Depress parking brak e pedal and pull parking brake lock lever so that parking brake pedal stays in depressed position.

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Operation

-22-

3677M-0602-081US

Start

10. Turn main switch to [ (start)] position to start engine. Once engine starts, release switch immediately. Switch will automatically return to [ (on)] position.

3677M-0602-091US

Warning฀lamps

11. Make sure warning lamps (charge, coolant temperature, oil) are not lit.

3677M-0602-111US

Clutch฀Lever

12. Run engine for about 5 minutes without loading to warm up.

• Avoid frequent starting. Once engine starts,

run it continuously for a while to charge

battery.

NOTE

• Under normal condition, these lamps will

go out once engine starts. If any of these

lamps remains lit, it indicates that there is

a problem in the related area. Stop engine

immediately and investigate the cause. (See

Troubleshooting, page 67)

NOTE

13. Push clutch lever to [ (on)] position.

• Drive machine gently in the rst 40 to 50

hours of use after purchase for breaking-in.

NOTE

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-23-

Operation 4

• Do not allow bystanders to come near machine when driving.

• Always make certain of the safety of your surroundings before driving; start

slow.

• Always stay seated in operator's seat when driving machine. Never operate

steering lever off of machine. This may cause machine to run over or crush

operator.

• Always make certain of the safety of your surroundings before turning

• Do not make sudden starts, acceralation, change of speed, change of direction,

or stop. Do not turn at speed. Avoid sudden maneuvers; this may cause

operator to fall or to be thrown, or machine to tip over.

• Do not turn the key to [ (off)] position while traveling. Machine can lose

stability and tip over.

• Always move steering levers back to neutral position before releasing. Letting

it go from other operating positions may result in sudden deceleration and can

cause machine to tip over or operator to fall or to be thrown.

Driving

• Do not operate steering levers when parking brake is engaged (parking brake

pedal is pressed down). It can wear out brake.

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Operation

-24-

3. Push throttle lever to [ (fast)] position to increase engine speed.

3677M-0602-042US

One-way฀Dump

Turn฀&฀Dump

Throttle฀Lever

1. Make certain of the safety of your sur- roundings.

2. Unlock parking brake by depressing parking brake pedal and move parking brake lock lever down.

Parking฀Brake฀Pedal

Parking฀Brake฀Lock฀Lever

3677M-0602-051US

• If steering lever is operated while parking

br ak e ped al is de pr e s s e d or lo ck ed ,

warning buzzer beeps. Release parking

brake before operating steering lever.

NOTE

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-25-

Operation 4

4. Push both steering leverss gradually to the front to move machine slowly forward. Traveling speed of machine can be adjusted by the angle of steering levers.

4. Push both steering levers gradually to the rear to move machine slowly backward. Traveling speed of machine can be adjusted by the angle of steering levers.

Moving Forward

Moving Backward

3677M-0603-101US

Forward

Backward

Steering฀Levers

3677M-0603-111US

Turning฀Right

Turning฀Left

Steering฀Lever

5. To turn right when traveling forward, push left steering lever slowly forward.

6. To turn right when traveling backward, push left steering lever slowly backward.

5. To turn left when traveling forward, push right steering lever slowly forward.

6. To turn left when traveling backward, push right steering lever slowly backward.

Normal Right Turn

Normal Left Turn

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Operation

-26-

3677M-0603-121US

Steering฀Levers

Spin-turning

to฀the฀Left

7. Move steering levers in opposite directions to make a turn on spot (spin-turn).

Spin-Turning

3677M-0603-131US

Steering฀Levers

Spin-turning

to฀the฀Right

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-27-

Operation 4

• Do not make a sudden stop. Machine may skid or tip over.

• Do not release steering levers suddenly. Machine may stop suddenly and skid

or tip over.

• Always park on a rm, level place. Never park on a potentially dangerous place.

Stopping

1. Move steering levers gradually to the neutral position.

2. Depress parking brake pedal.

3677M-0604-011US

Neutral

Steering฀Levers

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Operation

-28-

3677M-0604-031US

Parking฀Brake฀Pedal

Parking฀Brake฀Lock฀Lever

2. Push throttle lever to [ (slow)] position to lower engine speed.

3677M-0604-072US

One-way฀Dump

Turn฀&฀Dump

Throttle฀Lever

1. With parking brake pedal depressed, pull out parking brake lock lever to lock parking brake.

• Always park on a rm, level place. Never park on a potentially dangerous place.

• Avoid parking on a slope. Never park on a slope with an incline of 15 degrees

or steeper. If it is absolutely necessary to park machine on a slope less than

15 degrees, make certain to apply parking brake rmly and block tracks with

chocks.

Parking

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-29-

Operation 4

3677M-0604-041US

Off

3. Turn main switch to [ (off)] position and remove key from main switch.

3677M-0604-051US

Off

Fuel฀Cock

4. Open engine cover and hold it with stay-bar. (See page 19)

5. Turn fuel cock to [off] position.

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Operation

-30-

Working

• Always make certain of the safety of your surroundings when dumping or

turning bucket.

• Never operate dumping or turning lever off of machine. This may cause bucket

to hit or crush operator or bystander.

• Never dump or turn bucket on a slope. Machine can tip over.

• Always run engine when dumping or turning bucket.

• When lowering loaded bucket, slow engine speed and lower bucket gently.

1. St art en g ine. Mo v e thr o t t le lev e r to [ (fast)] position to increase engine speed.

2. Turn lock plate to the side so that dump lever can be operated.

Dumping and Turning Bucket

Raising Bucket

3677M-0605-022US

One-way฀Dump

Turn฀&฀Dump

Lock฀plate

Throttle฀Lever

Lock฀plate

Throttle฀Lever

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-31-

Operation 4

3. Mo v e du m p l e v e r g r a d u a l l y to w a r d [ (up)] to raise bucket.

4. When bucket reaches its upper limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

Dump฀Lever

3677M-0605-142US

One-way฀Dump

Turn฀&฀Dump

Lowering Bucket

5. Mo v e du m p l e v e r g r a d u a l l y to w a r d [ (down)] to lower bucket.

6. When bucket reaches its lower limit, a hissing noise is heard; move dump lever back to [ (neutral)] position.

7. Turn lock plate back in place to lock dump lever.

Lock฀Plate

Dump฀Lever

3677M-0605-152US

One-way฀Dump

Turn฀&฀Dump

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Operation

-32-

8. Turn lock plate to the side so that turn lever can be operated.

Turning (Turn & Dump Model)

3677M-0605-101US

Left฀Turn

Right฀Turn

• Maximum angle of rotation: Right 90° - Left

90°

NOTE

3677M-0605-112US

Turn฀Lever

Turning฀Left

9. Mo v e t u r n l e v e r g r a d u a l l y t o w a r d [ (left)] to turn bucket left.

10. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

11. M o v e t u r n l e v e r g r ad u a l l y t o wa r d [ (right)] to turn bucket right.

12. When bucket reaches its limit, a hissing noise is heard; move turn lever back to [ (neutral)] position.

13. Turn lock plate back in place to lock turn lever.

3677M-0605-122US

Lock฀Plate

Turn฀Lever

Turning฀Right

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-33-

Operation 4

Using Safety Prop

• Place safety prop under bucket when inspecting or working under bucket.

• Make certain to undo safety prop before lowering bucket.

1. Raise bucket.

2. Hold the bucket with safety prop.

3677M-0605-011US

Safety฀Prop

Latch

Safety฀Prop

One-Way฀Dump

Turn฀&฀Dump

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Maintenance

-34-

• Follow the scheduled maintenance as described below. Failure to do so may

result in mechanical or property damage, injury or death.

Maintenance Schedule

• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a

month, and a yearly inspection once a year.

• Some maintenance procedures described below may require special knowledge

or tools and instruments. Contact your Canycom representative to perform such

procedures.

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Starting

Engine shall start easily without making any irregular noise.

√ √ √

Glow plugs work correctly.

√ √ √

Running

Engine speed shall be set properly at idle and at full without loading. Engine shall stay running smoothly.

√ √

Contact your Canycom representative for

inspection. When accelerating engine, throttle lever shall move smoothly, and engine shall accelerate smoothly without stopping or knocking.

√ √ √

Exhaust

Warm up engine thoroughly, and observe exhaust sound and gas from idle to fast speed; exhaust sound shall be normal and smoke shall not be excessive.

√ √ √

There shall be no leak in exhaust system or mufer.

√ √

Air

Cleaner

Air cleaner case shall not be deformed or cracked. Case lid and connecting air hose shall be rmly in place.

√ √

Cleaner element shall be in good shape without damage or excessive dust.

√ √

Cleaning/Replacing:

Page 44

Fasteners

Bolts and nuts fastening cylinder head, intake and exhaust manifolds shall be tightly fastened. * this may be skipped if there is no gas or

water leaks found in these areas.

√

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-35-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Engine

General

Valve

Clearance

Valve clearance shall be correct.

* this may be skipped if there is no noise due

to incorrect valve clearance, and engine runs normally.

√

Contact your Canycom

representative for

inspection.

Compression

Compression shall be normal

* this may be skipped if running and exhaust

condition is normal at idle and under acceleration.

√

Contact your Canycom

representative for

inspection.

Engine

Mount

Engine base shall be free of cracks or deformation.

√ √ √

Mounting bolts and nuts shall not be loose or missing.

√ √ √

Lubrication

System

Oil shall be clean and at correct level.

√ √ √

Inspecting/Changing:

Page 42 No noticable oil leaks shall be found in head cover, oil pan, or pipes.

√ √ √

Fuel System

There shall not be any leaks in fuel tank, injection pump, hoses, or pipes.

√ √ √

Fuel hoses shall be free of damage or deterioration.

√ √ √

Fuel lter shall not be excessively dirty or clogged.

√ √

There shall not be sediment or water in fuel tank.

√ √

Injection puressure and injection condition from the nozzle shall be normal. * this may be skipped if running and exhaust condi tion is no rmal at idl e an d un der acceleration.

√

Contact your Canycom

representative for

inspection.

Cooling

System

Coolant shall be clean and at the correct level.

√ √ √

Inspecting/Filling:

Page 45 There shall not be any leaks from radiator, engine, water pump, or hoses.

√ √ √

Radiator ns shall be free of clogging.

√ √ √

Radiator cap valve shall function properly.

√

Fan belt shall be free of wear and damage, and shall be properly tensioned.

√

Cooling fan, duct, and cover shall be free of cracks, damage, or deformation.

√

Mounting bolts and nuts on cooling fan, duct, and covers shall not be loose or missing.

√

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Maintenance

-36-

Item Description

Schedule

Note

PSI

Mon

Year

Engine

Electrical System

Charge

System

Charge system shall work properly.

√

Contact your Canycom

representative for

inspection.

Battery

Battery electrolyte level shall be within the correct range.

√ √

Inspecting/Filling:

Page 62 Terminals shall be free of marked corrosion and are tightly secured.

√ √

Wiring

Connections shall be securely connected.

√ √

Wiring shall be free of damages.

√ √

Drive Train

Clutch

Clutch shall not make noise and shall disengage completely when operated at idle.

√ √

Clutch shall not slip and shall engage smoothly.

√ √

Drive Belts

Belt tension shall be properly adjusted.

√ √

Inspecting/Adjusting:

Page 55 Belt shall be free of damage, excessive wear, or dirt; shall be free of oil or grease.

√ √

Transmission

Irregular noise or overheating shall not be observed.

√ √ √

Oil shall be clean and lled to the proper level.

√ √

Replacing: Page 53

There shall not be oil leaks in or around transmission.

√ √

HST Pump

Drive the machine forward and backward, turn left and right in both directions; machine shall move normally and free of irregular noise or overheating.

√ √ √

Hydraulic uid shall be lled to a proper level.

√ √

Inspecting/Changing:

Page 50 Hydraulic uid shall be clean and free of dirt or contamination.

√ √

Inspecting/Changing:

Page 50 There shall be no uid leaks in or around uid tank.

√ √

Linkage

Rods, links, and wires in linkage shall be free of deformation or damage.

√ √

Connections shall be free of looseness, excessive play, or missing cotter pins.

√ √

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-37-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Undercarriage

Wheels

Sprockets

Idlers

Shall be free of cracks, defromation, or excessive wear.

√ √ √

There shall not be excessive play in axle. Irregular noise or overheating shall not be observed when traveling.

√ √ √

Mounting bolt or nut shall not be loose or missing.

√ √ √

There shall be no oil leak in or around axle.

√ √

Tracks

There shall not be marked cut, deterioration, or wear.

√ √ √

Track shall be properly tensioned; shall not be too loose or too tight.

√ √ √

Adjusting: Page 49

Track core shall not be missing or damaged.

√ √ √

Tension bolt shall be free of deformation or corrosion.

√ √ √

Brake System

Parking Brake

Parking brake shall work properly.

√ √ √

Adjusting: Page 56 Parking brake shall be able to hold the machine on a 20-degree slope.

√ √

Linkage

Rods, links, and wires in linkage shall be free of deformation or damage.

√ √

Connections shall be free of looseness, excessive play, or missing cotter pins.

√ √

Hydraulic System

Hydraulic

Pump

There shall be no leak in or around hydraulic pump.

√ √

Fastening bolts and nuts shall not be loose or missing.

√ √

No irregular vibration, noise, or heat shall be observed when hydraulic pump is in operation.

√ √

Amount and pressure of discharge under load shall be within the standard range specied by the manufacturer. *this may be skipped if irregular vibration, noise, or hea t descri b ed above is not observed.

√

Hydraulic

Valve

Valves shall move smoothly, and shall activate and stop hydraulic cylinder properly.

√ √ √

Valves shall be mounted properly.

√ √

There shall be no leak in or around hydraulic valve.

√ √

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Maintenance

-38-

Item Description

Schedule

Note

PSI

Mon

Year

Hydraulic System

Plumbing

Plumbing shall be free of cracks, damage, twists, or deterioration.

√ √

There shall be no leaks in pipes, hoses, joints, or seals.

√ √

Plumbing shall be mounted properly, and fastening bolts and nuts shall not be loose or missing.

√ √

Breather shall not be clogged.

√ √

Hydraulic

Cylinders

Shall work smoothly.

√ √

There shall be no leaks when extending and contracting cylinder.

√ √

Extend dump cylinder fully under load and hold. Stroke shall be within the range specied by manufacturer.

√

Cylinder tube and rod shall be free of dents, cracks, bends, or scratches.

√ √

Cylinder mounting pins shall be free of damage or excessive wear.

√ √

Body, Chassis, Loading Deck

Chassis

Frame

Shall be free of cracks, deformation, or corrosion.

√ √

All oiling and greasing points shall be properly lubricated.

√ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Body Panels

Shall be free of cracks or deformation.

√ √

Doors shall open, close, and lock properly.

√ √ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Loading Deck

Loading deck shall be raised,lowered and turned smoothly.

√ √

Shall be free of cracks, deformation, or corrosion.

√ √

Fastening bolts or nuts shall not be loose or missing.

√ √

Safety Prop

Safety prop shall be free of any cracks, corrosion or deformation.

√ √

Labels

Warning labels and instruction plates shall be clean, legible, and free of damage.

√ √ √

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-39-

Maintenance 5

Item Description

Schedule

Note

PSI

Mon

Year

Safety Devices

Work Lamp

Work lamp shall work.

√ √ √

Lamp lens shall be free of cracks or chipping and water shall not be in the lamp.

√ √

Horn

Horn shall work.

√ √ √

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Maintenance

-40-

List of Fluids and Lubricants

Item Schedule Grade Cap. Ref.

Fuel As needed. Diesel Fuel

15.0L Page 15

Engine Oil

Fill Inspect daily. Fill as needed. Change Initially - After 50 hours of use. Every 100 hours afterwards.

Diesel Engine Oil API glade: CD or better. SAE index: 10W-30

3.8L Page 42

Transmission Oil

Change Initially - After 50 hours of use. Every 100 hours afterwards.

Gear Oil API glade: GL-4 or 5 SAE index: 80

2.0L Page 53

HST Fluid Change

Initially - After 50 hours. Every 500 hours afterwards.

High viscosity index hydraulic uid, ISO VG46

[One-way]

20.0L

[Turn & Dump]

23.3L

Page 50

Coolant

Check Everyday Add as needed Change every 2 years

Long Life Coolant (LLC) and pure water Mixture

3.1L Page 45

Battery Electrolyte

Inspect daily. Distilled Water

- Page 62

Greasing and Oiling Points

Point Schedule Grade Cap. Ref.

Greasing Points

Once a Month

Chassis Grease

- Page 59

Oiling Points

Once a Month

Gear Oil API glade: GL-4 or 5 SAE index: 80

- Page 59

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-41-

Maintenance 5

List of Consumables and Spares

Item Part No. Schedule Qty. Ref.

Engine

Air Cleaner

ZK6798082632

Every year or every 6 clean- ings of air cleaner element. Replace more often when you are working in dusty areas.

1 Page 44

Fuel Filter

3714 0051 400

Check every 100 hours, Replace if necessary.

1 Page 47

Engine Oil Filter

ZK1585332430

1st time: 50 hours. 2nd time on: every 200 hours.

1 Page 44

Drive Train

Drive Belt

0853 1500 060

Replace if defective. 1 Page 55

Track

OHTSU

3677 2012 000

Replace if defective or reaches the wear limit.

2 Page 49

Bridgestone

3677 2013 000

Brake Lining

7301 4007 000

Replace if defective. (Replace in pairs)

2 Page 56

Electrical System

Battery (40B19R)

3673 0655 000

Replace if defective. 1 Page 62

Fuse

40A

0980 1004 003

Replace if defective.

Page 6430A

0980 1003 003

0980 1000 502

Light Bulb

0980 8121 844

Replace if defective. 1

Hydraulic System

Hydraulics Belt

One-way

0852 1300 029

Replace if defective. 1 Page 61

Turn & Dump

0852 1300 028

Hydraulic Hose

Refer to the

parts list

Every 2 years or if defective. -

Contact your C A NY C O M representative

Suction Filter

One-way

3663 6014 000

Once a year or every 500 hours.

1 Page 52

Turn & Dump

3663 6029 000

1 Page 52

Line Filter

3676 6121 200

1 Page 52

Parts not listed here: Please contact your CANYCOM representative.

• Rubber products such as hydraulic hose deteriorate over time. Replace them every

2 years.

• Track wear limit: 5mm of lug height

NOTE

• When replacing consumables or spares, always use CANYCOM genuine parts.

Courtesy of Machine.Market

Maintenance

-42-

Engine

Engine Oil

• Always stop the engine before servicing.

• An engine that has been running is very hot. Allow the engine to cool before

servicing, or severe burns may result.

• Keep re and spark away when handling fuel.

1. Park the machine on a level surface.

2. Open engine cover and hold it in place with stay bar. (See page 19)

• Dispose of the drained oil properly.

• Make certain to ll the engine with correct grade of oil to the specied level.

Insufcient amount or wrong grade of oil reduces performance and may cause

permanent damage to the engine.

Inspecting

3677M-0601-041US

Stay฀Bar

Oil฀Filler฀Cap

Dipstick

• To obtain correct reading, check oil level

before starting, or wait about 10 minutes

after stopping the engine to allow oil to

drain back to the oil pan.

• Always check oil level on a level surface.

NOTE

Courtesy of Machine.Market

-43-

Maintenance 5

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Remove oil ller cap and ll oil.

3. Check oil level.

4. Put oil ller cap back in place.

5. Close engine cover.

Filling

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Have an appropriate oil drain pan.

3. Remove engine oil drain plug to drain oil.

4. Clean drain plug and put it back in place and tighten it securely.

5. Fill oil.

6. Check oil level.

7. Close engine cover.

Changing

3677M-0601-041US

Stay฀Bar

Oil฀Filler฀Cap

Dipstick

• Oil to Use: Diesel Engine Oil, API glade CD

or better, SAE index 10W-30.

• Oil Capacity: 3.8L

• Removing oil filler cap helps drain oil faster.

3677M-0704-031US

Engine฀Oil฀Drain฀Plug

NOTE

3677M-0704-021US

Line฀(lower)

Line฀(upper)

3. Pull out dipstick. Wipe it with clean cloth and insert it fully again. Puill it out again to check oil level.

4. Make sure oil level is between [Upper] and [Lower] lines. If it is below this range, add oil.

5. Visually inspect the condition of oil. If it is dirty, change.

6. Replace dicpstick.

7. Close engine cover.

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Maintenance

-44-

Air Cleaner

• Clean air cleaner element regularly according to the maintenance schedule.

Clean more often when working in a dusty area. Dirty cleaner element reduces

engine performance and life.

• Handle air cleaner element carefully. Replace air cleaner element if damaged.

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Follow the instructions in the Operator's Manual for the engine to inspect, clean or change air cleaner element.

3. Close engine cover.

3677M-0707-011US

Air฀Cleaner

Oil Filter

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Have an appropriate oil drain pan.

3. Remove drain plug to drain oil.

4. Remove oil lter cartridge with lter wrench.

5. Clean oil lter base on engine.

6. Have a new cartridge. Apply clean oil evenly on oil seal on cartridge.

7. Install new cartridge on engine. Tighten it fully by hand. Do not use oil lter wrench when installing.

8. Clean drain plug and put it back in place and tighten it securely. Fill oil and check oil level.

9. Close engine cover.

10. Start engine. Make sure there is no leak on the base of oil lter cartridge.

3677M-0707-081US

Oil฀Filter฀Cartridge

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-45-

Maintenance 5

Coolant

• Do not open radiator cap when engine or radiator is hot. Opening cap when

they are still hot may release boiling coolant and cause severe burns. Wait for

engine to cool after operation (about 10 minutes) before opening.

• Take extreme care when handling the coolant; antifreeze solution is inam-

mable. Avoid exposure to open ame. It is also toxic. If coolant is caught

in the eye, wash the eye clean with running water and consult a physician

immediately.

• Dispose of the drained coolant properly.

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. When engine is cold, check engine coolant level in reservoir tank. Make sure it is between [LOW] and [FULL] lines. If level is low, add water up to [FULL] line.

3677M-0706-011US

Reservoir฀Tank

Inspecting/Filling

• When coolant temperature warning lamp

is lit, it may mean the coolant level is low.

Immediately inspect and a d d water as

necessary.

• Reservior Capacity: 0.7L

NOTE

3677M-0706-021US

Radiator฀Cap

3. Open radiator cap.

4. Check engine coolant level. If the level is low, add water.

5. Put radiator cap back in place.

6. Close engine cover.

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Maintenance

-46-

When this machine is shipped from the factory, it is lled with a mixture of 40% antifreeze long-life coolant (LLC) and 60% water. To prevent coolant from freezing, determine the ratio of mixture according to the table on the left. Make sure the freezing temperature of coolant should be adequately (5°C) below the expected minimum temperature of the work area.

Antifreeze Mixture (Reference)

Freezing

Temperature

Amount of

Antifreeze

-10 °C

30%

-15 °C

35%

* Ch oos e a mix t ur e wh ose f re e zi ng temperature is adequately (5°C) below the expected minimum temperature of the work area.

• Antifreeze to use: Long Life Coolant (LLC).

• Use pure water to make antifreeze mixture.

NOTE

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Have an appropriate drain pan.

3. Remove coolant drain plug at the bottom of radiator to drain coolant. Wash inside radiator.

4. Put drain plug back in place and tighten it securely.

5. Fill coolant.

6. Close engine cover.

3677M-0706-031US

Coolant฀Drain฀Plug

Changing

• Coolant Capacity (excluding reservoir): 3.1L

•Removing radiator c a p helps drain the

coolant.

NOTE

Courtesy of Machine.Market

-47-

Maintenance 5

Fuel Filter

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Turn fuel cock to [Off] position.

3. Remove fuel lter cup.

4. Remove sediments and water accumulated in the cup.

5. Slowly pull down fuel lter element to remove.

6. Clean element with fresh deisel fuel.

7. Replace element and cup back in place.

8. Turn fuel cock to [On] position.

9. Close engine cover.

• Fuel is highly ammable. Keep re and spark away when servicing fuel lter. If

fuel is spilt, wipe immediately.

Inspecting/Cleaning

• Dispose risidual fuel in fuel lter properly.

3677M-0707-051US

Fuel฀Filter฀Cup

Fuel฀Cock

• If fuel lter is damaged, replace it with a

new lter.

NOTE

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Maintenance

-48-

Bleeding Air From Fuel

1. Fill fuel into fuel tank.

2. Turn main switch to [ | (on)] position to let fuel pump run for about 5 seconds. Air is automatically bled from fuel system.

3677M-0708-011US

• To avoid difcult starting, bleed air from

fuel system whenever fuel lter or fuel hose

is replaced, or fuel tank was completely

emptied.

NOTE

Fan Belt

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Press the center of fan belt with a nger to check tension. Deection shall be 7mm with a force of 10kgf.

3. If deection is not close to that value, loosen alternator mounting bolts and move alternator to adjust tension.

4. Tighten mounting bolts.

Inspecting

• Adju s t belt tensio n properly. Inprope r l y ten s i oned b e lts m a y reduc e

performance and its service life.

3677M-0704-111US

Fan฀Belt

• Stop engine when servicing fan belt. Hand or ngers can be tangled.

Courtesy of Machine.Market

-49-

Maintenance 5

Drive Train

• Stop engine when servicing drive train.

• Allow machine to cool off before servicing. Engine is very hot after operation

and may pose a burn hazard.

Track

• Always jack up machine on a level ground.

• Jack up machine at jack points. Jack machine so that track is parallel to the

ground.

• Once jacked up, hold machine at jack points with jack stands of sufcient

strength. Make sure machine is stable before performing maintenance.

• Make certain to adjust track tension properly. Inproperly tensioned tracks may

wear or come off, resulting in property damage, serious injury or death.

• Always unload machine before jacking up.

Courtesy of Machine.Market

Maintenance

-50-

1. Park machine on a level ground.

2. Jack up machine at jack points. At the front, jack points are on cross member between tracks. At the rear, they are on axle tube. Jack on both sides. Jack up machine so that track is parallel to the ground.

3. Loosen lock nut on track tension bolt.

3677M-0708-051US

Lock฀Nut

Track฀Tension฀Bolt

• Track stretches during its use-life. Inspect

and adjust regularly.

NOTE

4. Turn track tension bolt to adjust clearance between track and frame to be between 75 and 80 mm.

5. Tighten lock nut.

6. Lower machine.

3677M-0708-061US

75-80mm

HST (Hydrostatic Transmission) Fluid

• Low hydraulic uid level decreases performance and may lead to a permanent

damage.Check uid level regularly according to maintenance schedule.

• Dispose of the drained uid properly, according to the national and local regula-

tions.

• Burn hazard; pay special attention when handling hydraulic uid. Hot uid may

cause burns.

Courtesy of Machine.Market

-51-

Maintenance 5

• Fluid Capacity: 20.0L (One-way)/23.3L(Turn

& Dump).

• Fluid to use: High viscosity index hydraulic

uid ISO VG46.

• Change suction lter and line lter when

HST uid is changed.

NOTE

3677M-0704-131US

Fluid฀Filler฀Cap

Drain฀Plug

1. Raise bucket and hold it with safety prop. (Page 33) Lock dump lever with lock plate.

2. Have an appropriate oil drain pan.

3. Remove drain plug to drain uid.

4. Wipe drain plug and drain hole clean. Put drain plug back in place. Tighten it securely.

Changing

Hydraulic฀fluid฀level฀gauge

One-way฀Dump

Turn฀&฀Dump

3677M-0704-021US

1. Park the machine on a level ground.

2. Raise bucket and hold it with safety prop. (Page 33) Lock dump lever with lock plate.

3. Visually inspect uid level gauge.

Inspecting/Filling

4. If uid level is low, open uid ller cap and ll uid.

5. Put ller cap back in place.

6. Undo safety prop. Lower bucket.

Courtesy of Machine.Market

Maintenance

-52-

6. Remove suction lter.

7. Have a new suction lter ready. Apply clean hydraulic uid (oil) on lter oil seal evenly.

8. Install a new suction lter.

3677M-0707-061US

Inside฀Tank

Suction฀Filter

3677M-0707-071US

Line฀Filter

9. Remove line lter with a oil lter wrench.

10. Have a new line lter ready. Apply clean hydraulic uid (oil) on lter oil seal evenly.

11. Install a new line lter. Tighten it securely.

12. Open ller cap and ll uid. Put ller cap back in place.

13. Undo safety prop. Lower bucket.

14. Start engine and engage clutch to circulate the uid. Watch for leaks.

15. Lift bucket and hold bucket with safety prop. Inspect uid level. Fill uid as necessary.

16. Undo safety prop. Lower bucket.

Courtesy of Machine.Market

-53-

Maintenance 5

Transmission Oil

• Always park machine on a level surface and block tracks with chocks when

working under machine.

1. Park machine on a level ground.

2. Remove safety cover.

3677M-0704-041US

Safety฀Cover

Inspecting/Adding

3. Remove oil level check bolt. Check that oil level is at the check bolt hole.

3677M-0704-051US

Oil฀Level฀Check฀Bolt

Drain฀Plug

• Dispose of the drained oil properly, according to the national and local regula-

tions.

• Burn hazard; pay special attention when handling oil. Hot oil may cause burns.

Courtesy of Machine.Market

Maintenance

-54-

• Oil to Use: Gear Oil, API glade GL-4 or 5,

SAE index #80.

• Oil Capacity: 2.0L

4. If oil level is low, open oil ller plug and add oil.

5. Visually inspect the condition of oil. If dirty, change it.

6. Wipe excess oil around check hole. Clean check bolt and put it back in place. Tighten it securely.

7. Install safety cover.

NOTE

Changing

1. Park machine on a level ground.

2. Have an appropriate oil drain pan ready.

3. Remove safety cover.

4. Remove drain plug to drain oil.

5. Clean drain plug and put it back in place. Tighten it securely. Watch for leaks.

6. Remove oil ller plug and oil level check bolt.

7. Fill oil slowly until oil ow out of check hole.

8. Wipe around check hole.

9. Clean check bolt and put it back in place. Tighten it securely. Watch for leaks.

10. Put oil ller plug back in place.

11. Install safety cover.

• Removing ller cap helps drain oil.

NOTE

3677M-0704-061US

Oil฀Filler฀Plug

Courtesy of Machine.Market

-55-

Maintenance 5

Drive Belt

1. Push clutch lever to [ (ON)] position.

2. Remove safety cover. (page 53)

3. Visually inspect drive belt. If it is damaged, replace.

Inspecting

3677M-0708-091US

Spring

114-116mm

• Adju s t belt tensio n properly. Inprope r l y ten s i oned b e lts m a y reduc e

performance and its service life.

1. Remove safety cover. (page 53)

2. Loosen lock nut.

3. Adju st tur n buc kle so tha t the ins ide dimension between spring hooks is between 114 and 116 mm.

4. Install safety cover.

Adjusting

3677M-0708-031US

Turnbuckle

Lock฀Nuts

Drive฀Belt

Spring

Tension฀Arm

• Contact your CANYCOM representative

when belt needs to be replaced.

NOTE

• Stop engine when servicing drive belt. Hand or ngers can be tangled.

Courtesy of Machine.Market

Maintenance

-56-

• Always keep brake adjusted for maximum performance. Improperly adjusted

brakes may result in property damage, serious injury, or death.

Parking Brake

3677M-0704-041US

Safety฀Cover

1. Remove safety cover.

2. Depress parking brake pedal and lock it securely.

3. Loosen lock nuts on brake linkage.

4. Adjust turmbuckle so that the distance between spring hooks is between 67 and 68mm.

5. Tighten lock nuts securely.

6. Install safety cover.

3677M-0708-071US

Spring

Turnbuckle

Lock฀Nuts

67-68mm

Courtesy of Machine.Market

-57-

Maintenance 5

Steering Lever

• Steering levers are properly adjusted at the time of shipment. Adjustment is needed only when transmission, steering levers, or their linkage is replaced or dismantled.

NOTE

1. Start engine and increase engine speed by moving throttle lever to [ (fast)] position.

2. Operate machine on a level surface and release steering levers; if track moves forward or backward, corresponding steering lever needs to be adjusted.

3677M-0708-081US

Cover

Inspecting

1. Raise loading deck and support it with safety prop.

2. Remove cover on the back of control panel.

Adjusting - Before Adjustment

Courtesy of Machine.Market

Maintenance

-58-

RightLeft

Steering฀lever฀(Right)Steering฀lever฀(Left)

Link฀ball฀(F)

Link฀ball฀(F)Link฀ball฀(C)

Link฀ball฀(C)

Lock฀nut฀(D)

Lock฀nut฀(D)Lock฀nut฀(A)

Lock฀nut฀(A)

Rod฀(E)Rod฀(B)

3677M-0708-101US

6. Loosen two lock nuts (D).

7. Rotate rod (Е) until left track does not move.

- When track moves forward, turn rod so that the distance between rod ends (F) becomes shorter.

- When track moves backward, turn rod so that the distance between rod ends (F) becomes longer.

8. Tighten lock nuts (D) securely.

9. Install cover.

Adjusting - When Left Track Moves

3. Loosen two lock nuts (A).

4. Rotate rod (B) until right track does not move.

- When track moves forward, turn rod so that the distance between rod ends (C) becomes shorter.

- When track moves backward, turn rod so that the distance between rod ends (C) becomes longer.

5. Tighten lock nuts (A) securely.

Adjusting - When Right Track Moves

Courtesy of Machine.Market

-59-

Maintenance 5

Greasing and Oiling

• Follow the maintenance schedule to grease the machine. Lack of greasing may

result in rust, excessive wear or seizure.

3677M-0705-031E

One-way฀Dump

Turn฀&฀Dump

1. Lubricate points as shown below.

Courtesy of Machine.Market

Maintenance

-60-

• To lubricate roller shaft, remove outside nut and install grease nipple. Apply grease

to rollers through grease nipple. After greasing, remove grease nipple and tighten

nut rmly to shaft.

• Grease to use: Chassis Grease

• When using a manual grease gun, pump 5-6 times. When the handle of the gun

becomes heavy, stop pumping immediately.

• When using a pneumatic grease gun, pump it for a few seconds.

• Oil to use: Gear Oil, API glade GL-4 or 5, SAE index 80.

NOTE

No. Lubrication area

Lubrication

points

Type of lubrication

1 Parking Brake Pedal Linkage 1

Grease

2 Clutch Lever Pivot 2

Hydraulic Cylinder Pivot • (Turret Ring)

2 (7)

4 Swing Roller Pivot 2

5 Roller Shaft* 10

6 Upper Roller 2

7 Idler 2

8 Loading Deck Pivot 1

Throttle lever pivot and Hydraulic

V-belt tension arm (One-way Dump)

Throttle lever pivot (Turn & Dump)

1 Oil

Courtesy of Machine.Market

-61-

Maintenance 5

Hydraulic System

Hydraulics Belt

1. Open engine cover and hold it in place with stay bar. (See page 19)

2. Visually inspect hydraulics belt. If it is damaged, replace.

3. Loosen lock nut.

Inspecting/Adjusting

• Adju s t belt tensio n properly. Inprope r l y ten s i oned b e lts m a y reduc e

performance and its service life.

3677M-0708-041US

Adjust฀Nut

Lock฀Nut

Spring

Tension฀Arm

• Stop engine when servicing hydraulics belt. Hand or ngers can be tangled.

3677M-0708-111US

Spring

65-68mm

• Contact your CANYCOM representative

when belt needs to be replaced.

NOTE

4. Turn adjust nut so that the inside dimension between spring hooks is between 65 and 66 mm.

5. Tighten lock nuts.

6. Close engine cover.

Courtesy of Machine.Market

Maintenance

-62-

Electrical System

Battery

• Explosion hazard. Keep open ame or spark away from battery. Hydrogen gas

generated during charging is extremely explosive.

• Battery uid (diluted sulc acid) is corrosive and causes severe burns. Be

extremeley cautious when handling battery uid. If battery uid is spilt on

clothes, immediately rinse with plenty of water. If spilt on skin or in an eye,

immediately rinse with plenty of water and promptly consult a physician.

• Never charge battery when the uid level is below lower limit. Charging battery

with insufcient uid may shorten battery life or cause an explosion.

• Never ll battery uid beyond the upper limit. Battery uid may spill and cause

damage to machine or personal injury.

• Always disconnect negative (-) terminal rst, and connect positive (+) terminal

rst. Disconnecting or connecting in the opposite order may cause a short

circuit.

• When installing battery, make certain to connect positive (+) and negative

(-) terminals to their respective original positions. Avoid contact between

terminals and other surrounding parts.

• Always stop engine and turn main switch to [ (off)] position, and disconnect

negative (-) terminal of battery when servicing the electrical system.

Courtesy of Machine.Market

-63-

Maintenance 5

1. Park machine on a level ground.

2. Unlatch and open battery box lid.

3. Visually inspect that battery uid level is between "UPPER LEVEL" and "LOWER LEVEL" lines. If uid level is below "LOWER LEVEL" ll.

Inspecting/Filling

3677M-0706-041US

Battery฀Box฀Lid

• Always remove battery from machine before charging. Failure to do so may

cause damage to electrical components and wiring.

• Follow battery charger user's manual when charging.

• Rapid charging is only an emergency measure. This method uses a large amount of

current to compensate the lost charge in a short time. However, the battery needs

to be fully charged in the ordinary method for a longer service life. Charge battery

fully in a conventional method after battery is charged with rapid charging method.

NOTE

1. Remove battery from machine.

2. Fo llow the instructions in the b a tte r y

charger user's manual to charge battery.

Charging

UPPER LEVEL

LOWER LEVEL

3677M-0706-051E

• Battery Fluid: Distilled Water

NOTE

Courtesy of Machine.Market

Maintenance

-64-

Fuse

1. Open battery box lid.

2. Visually inspect fuses. Locate the blown fuse and replace it with a new one of the correct rating.

3. Close battery box lid.

• If a fuse blows, investigate the cause before replacing. Always replace a fuse

with the one of the correct rating.

3677M-0709-011US

Fuse

Slow฀Blow฀Fuse

• Replacement Fuses

Slow Blow Fuse

Main Glow: 30A

Alternator: 40A

Fuse

Hour Meter/

Alarm Monitor/Fuel Pump: 5A

Horn: 5A

NOTE

Courtesy of Machine.Market

-65-

Maintenance 5

After Normal Use

1. Clean machine; wash off dirt, mud, and other foreign matter after use.

2. If machine is to be left outside, cover machine with protective, water-proof covering after machine is cooled off.

• Do not wash the engine, control panel, electrical parts, or tank caps with air

breather with running water; water may enter inside and cause rust or damage.

• Clean the machine after use; leaving dirt or foreign objects may cause damage.

• Do not attempt to move the machine when it becomes inoperable due to

freezing.

1. Clean machine; wash off dirt, mud, and other foreign matter after use.

2. Park machine on a paved or rm, dry surface.

3. If machine is to be left outside, cover machine with protective, water-proof covering after it is cooled off.

After Use Care

After Cold Weather Use

Courtesy of Machine.Market

Maintenance

-66-

Storage

1. Follow instructions in Parking (page 28) to park machine.

2. Clean dirt off of machine.

3. Change engine oil (page 42).

• Do not wash engine or control panel with running water; water may enter inside

and cause rust or damage.

• Clean machine before storage; leaving dirt or foreign objects may cause rust or

damage.

• Do not store machine in a humid, dusty, or hot place.

• Fire hazard; do not store machine where there is a possiblity of ignition.

• Battery dischages even when it is not in use. A battery may hold charge for a few

months, but it is a good practice to charge battery before it goes at; it will extend

the battery life.

• Refer to the Operation Manual for the engine, for detailed instructions on preparing

the engine for storage.

• Do not forget to turn the fuel cock to "ON" position when starting the machine.

NOTE

3677M-0710-011US

Fuel฀Cock

Off

4. Clean air cleaner (page 44).

5. Open engine cover and turn fuel cock to "OFF" position. Close engine cover.

6. Remove battery from machine. Service battery (page 62).

7. Cover machine with protective, water-proof covering after machine is cooled off.

Courtesy of Machine.Market

-67-

Troubleshooting

• If any malfunction or abnormal condition is found, immediately stop using the

machine and take an appropriate measure according to the Troubleshooting chart

below. If the malfunction or abnormal condition is not listed in the chart, or the

suggested measure does not solve the problem, consult with your CANYCOM

representative.

• Some corrective measures listed below require special knowledge and/or

equipment. Please contact your CANYCOM representative in such a case.

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine does not start, or is difcult to start

Parking brake lever is engaged (safety mechanism is on).

→Disengage parking

brake.

Page 24

Battery is discharged. →Add battery uid.

→Charge battery. →Replace battery.

Page 62

Battery cable is disconnected.

→Connect battery cable.

Blown fuse. →Replace fuse. Page 64 Bad connection or breakage in the wiring.

→Please contact

your CANYCOM

representative. Out of fuel. →Fill fuel. Page 15 Air is in fuel. →Bleed air. Page 48 Insufcient or wrong oil. →Fill or change oil. Page 42

Contamination in fuel system.

→Please contact

your CANYCOM

representative. Other (other than the above).

→Please contact

your CANYCOM

representative.

Engine stalls.

Out of fuel. →Fill fuel. Page 15 Cold engine. →Warm up the engine. Other (other than the above).

→Please contact

your CANYCOM

representative.

Courtesy of Machine.Market

Troubleshooting

-68-

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine stops abruptly.

Out of fuel →Fill fuel. Page 15 Piston seizure due to insufcient or bad oil.

→Please contact

your CANYCOM

representative. Other (other than the above).

→Please contact

your CANYCOM

representative.

Engine does not stop

Electrical malfunction →Please contact

your CANYCOM

representative. Other (other than the above).

→Please contact

your CANYCOM

representative.

Idling is not stable.

Insufcient intake air (clogged air cleaner).

→Clean or replace air

cleaner.

Page 44

Other (other than the above).

→Please contact

your CANYCOM

representative.

Poor power or acceleration

Bad fuel →Change fuel. Wrong oil (improper viscosity)

→Change to suitable oil. Page 42

Accelerator (throttle) is not properly adjusted.

→Please contact

your CANYCOM

representative. Insufcient intake air (clogged air cleaner).

→Clean or replace air

cleaner.

Page 44

Excessive load →Reduce load. Loose drive belt. →Adjust Page 55 Other (other than the above).

→Please contact

your CANYCOM

representative.

Irregular noise or vibration from or around the engine

→Please contact

your CANYCOM

representative.

Excessive oil consumption

→Please contact

your CANYCOM

representative.

Courtesy of Machine.Market

-69-

Troubleshooting

Area Malfunction Possible Cause Corrective Measure Ref.

Engine

Engine overheats

Insufcient amount of engine oil.

→Fill oil. Page 42

Insufcient amount of coolant.

→Fill coolant. Page 45

Radiator or cooling fan is clogged or blocked.

→Clean.

Other (other than the above).

→Please contact

your CANYCOM

representative.

Excessive fuel consumption

Clogged air cleaner. →Clean or replace air

cleaner.

Page 44

Other (other than the above).

→Please contact

your CANYCOM

representative.

Black smoke comes out of exhaust

Bad fuel. →Change fuel. Clogged air cleaner. →Clean or replace air

cleaner.

Page 44

Other (other than the above).

→Please contact

your CANYCOM

representative.

White or blue smoke comes out of exhaust

Engine oil level is too high.

→Adjust oil level.

Other (other than the above).

→Please contact

your CANYCOM

representative.

Accelerator lever is catching

Faulty wire, rod or linkage.

→Please contact

your CANYCOM

representative.

Drive Train

Machine does not move (forward, backward, turning) when steering levers are in the corresponding position.

Clutch is not engaged →Engage clutch. Page 22 Parking brake is applied →Release parking

brake.

Page 24

Excessive load →Reduce load. Insufcient or deteriorated HST uid.

→Add or change uid. Page 50

Clogged suction or line lter.

→Replace suction and

line lters.

Page 51

Other (other than the above).

→Please contact

your CANYCOM

representative.

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Troubleshooting

-70-

Area Malfunction Possible Cause Corrective Measure Ref.

Drive Train

Irregular noise or heat is observed at or around the track.

→Please contact

your CANYCOM

representative.

Brake

Brake does not work well.

Not properly adjusted. →Adjust. Page 56 Brake is wet with water. →Apply brake a few

times to dry. Other (other than the above).

→Please contact

your CANYCOM

representative.

Track

Track does not move smoothly.

Not properly adjusted. →Adjust. Page 49 Other (other than the above).

→Please contact

your CANYCOM

representative.

Safety

Devices

Lamp does not light.

Blown bulb. →Replace. Blown fuse. →Replace. Page 64 Other (other than the above).

→Please contact

your CANYCOM

representative.

Oil warning lamp stays on after engine starts.

Insufcient oil. →Immediately stop

engine and check

oil level. Add oil as

needed.

Page 42

Other (other than the above).

→Please contact

your CANYCOM

representative.

Charge warning lamp stays on after engine starts.

Problem in charge system.

→Please contact

your CANYCOM

representative.

Horn does not work.

Blown fuse. →Replace. Page 64 Other (other than the above).

→Please contact

your CANYCOM

representative.

Hydraulic

(Dump

and turn)

system

Dump or turn does not work.

Insufcient or deteriorated hydraulic uid.

→Add or change uid. Page 50

Other (other than the above).

→Please contact

your CANYCOM

representative.

Courtesy of Machine.Market

-71-

Transporting

• Park the transporter (truck) on a level ground. Always use chocks to secure

wheels.

• Do not allow bystandars to come close to the machine or the transporter when

loading or unloading the machine.

• Use only the loading ramps with sufcient strength (to withstand the combined

weight of the machine and the operator), width (more than 1.2 times the width

of the track), and length (more than 4 times the height of the loading deck of the

transporter), and have anti-slip ramp surfaces.

• Secure the hooks of the loading ramps rmly and ush with the loading deck.

• Move slowly forward when loading onto, and move slowly backward when

unloading off of the transporter. Pay special care when going over the joint

between the loading deck and the ramps; the machine may tip.

• Do not turn on the loading ramps. The machine may fall.

• Tie down the machine securely. Make sure the machine does not move around

on the loading deck.

Hauling

Loading and Unloading

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Transporting

-72-

3677M-0701-011US

More฀than฀4฀times

the฀height

Height

Loading to the Transporter

1. Park the transporter. Secure the wheels with chocks.

2. Place the loading ramps. Secure the hooks of the ramps rmly and ush with the loading deck.

3. Drive the machine slowly forward onto the loading deck.

4. Park the machine according to the instructions in Parking (Page 28).

5. Tie the machine at lift hooks with rope or tie- down belts and secure it onto the loading deck of the transporter securely.

Unloading from the Transporter

1. Park the transporter. Secure the wheels with chocks.

2. Undo rope or tie-downs that secure the machine.

3. Place the loading ramps. Secure the hooks of the amps rmly and ush with the loading deck.

4. Drive the machine slowly backward from the loading deck to the ground.

3677M-1002-011US

Lift฀Hooks

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-73-

Transporting

• Always unload the machine before hoisting.

• Do not use the wire rope when hoisting. It will damage tracks.

Hoisting and Towing

1. Attach hoisting slings to 4 lift hooks located on the corners of the machine. Hoist the center of the slings.

3677M-1002-011US

Lift฀Hooks

• Use hoisting sling of sufcient strength. Always use the slings of the same

length when more than one is used.

Hoisting

• Combined weight limit of these 4 lift hooks

is 965kg. Use all 4 hooks when lifting the

machine.

NOTE

Courtesy of Machine.Market

Transporting

-74-

• Always unload the machine before towing.

Towing

1. Remove the oor safety panel. (See page

53)

2. Remove the port plugs from main gauge ports. Use hydraulic hoses with 3/4-16 UNF- 2B adapters to bypass the main circuit of each HST unit.

5234M-1002-010E

Main฀Gauge฀Ports

• Towing capacity of towing hook is 965kg.

NOTE

5234M-1002-020E

Towing฀Hook

3. Disengage the clutch.

4. Hitch the wire rope to the towing hook on the front of the machine. Tow slowly.

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Model

Engine

LpA

LwA

Type Type Speed rpm Left Right

S100 Kubota D722 3000 rpm 87.5 dB (A) 88.0 dB (A) 100 dB (A)

NOISE LEVEL evaluated based on factory standard.

NOISE LEVEL

Model

Engine

Rated revolution

Vibration

Steering lever Seat

S100 3000 rpm 10.0 m/s

3.0 m/s

VIBRATION evaluated based on factory standard.

VIBRATION

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Chikusui Canycom S100 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual