Chief Manufacturing 638699 User Manual

PIT BOSS
Users Manual
2008 © Chief Automotive Technologies.
Users Manual
CHIEF’S LIMITED ONE-YEAR
WARRANTY & LIABILITY
Chief Automotive Technologies warrants for one year from date of installation and/or purchase any components of its Pit Boss Lift system, which do not perform satisfactorily due to defect caused by faulty material or workmanship. Chief’s obligation under this warranty is limited to the repair or replacement of products which are defective and which have not been misused, carelessly handled, or defaced by repair or repairs made or attempted by others.
CHIEF AUTOMOTIVE TECHNOLOGIES DOES NOT ASSUME RESPONSIBILITY FOR ANY DEATH, INJURY OR PROPERTY DAMAGE RESULTING FROM THE OPERATOR’S NEGLIGENCE OR MISUSE OF THIS PRODUCT OR ITS ATTACHMENTS. CHIEF MAKES NO WRITTEN, EXPRESS OR IMPLIED WARRANTY WHATSOEVER OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE REGARDING THE EQUIPMENT OR ANY PART OF THE PRODUCT OTHER THAN THE LIMITED ONE-YEAR WARRANTY STATED ABOVE.
Users Manual
This owner’s manual is written to familiarize operators with the safe and efficient operation of the Chief PIT BOSS lift system. The PIT BOSS lift features Shop Hopper and vehicle lifting capabilities.
The lift is hydraulically positioned at various working heights suitable to the operator.
NOTE:
This manual is not intended to replace Chief Automotive training. For information concerning training, contact Chief Automotive Technologies.
Illustrations shown in this manual may vary slightly from actual product
IMPORTANT:
1. DO NOT attempt to operate the Chief PIT BOSS without first reading this entire manual.
2. Complete safety information is highlighted throughout this manual and is identified by:
3. This safety alert symbol identifies safety information. Operator injury could result if these CAUTION notes are not followed.
4. Qualified service personnel must check operational capacity of the PIT BOSS lift system prior to its initial use and at intervals of no more than one year. Contact your authorized Chief Automotive Technologies representative for inspection.
5. Persons operating the PIT BOSS lift must be at least 18 years of age, must be trained in the operation of the PIT BOSS lift, and must have demonstrated their qualifications to the employer. They must also be specifically assigned to operate the PIT BOSS lift by the employer and this assignment must be in writing.
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IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety precautions should always be followed, including the following:
1. Read all instructions.
Care must be taken as burns can occur from touching hot parts.
2.
Do not operate equipment with a damaged hose or if the equipment has been
3.
dropped or damaged – until it has been examined by a qualified service person.
Do not let a hose hang over the ledge of the table, bench, or counter or come in
4.
contact with hot manifolds or moving fan blades.
5. Care should be taken to arrange the hose so that it will not be tripped over or
pulled. Always unplug equipment from the air supply when not in use.
6.
7. Loop hose loosely around pump stand when storing.
To reduce the risk of fire, do not operate equipment in the vicinity of open
8.
containers of flammable liquids (gasoline).
9. Keep hair, loose clothing, fingers and all parts of the body away from moving
Users Manual
parts. To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.
10.
Use only as described in this manual. Use only manufacturer’s recommended
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attachments. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact
12.
resistant lenses, they are not safety glasses.
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Users Manual
General Safety Tips
General
DO NOT operate this machine unless:
1. You are authorized in writing by your
2. All towers are properly secured to machine.
3. Vehicle’s wheels are blocked and parking
4. Load is 8500 lbs or less.
5. Field of motion of load carrying device is free
Persons operating the PIT BOSS lift must be at least 18 years of age, must be trained in the operation of the PIT BOSS lift, and must have demonstrated their qualifications to the employer.
DO NOT attempt to operate the PIT BOSS lift without first reading this entire manual.
Always wear safety glasses when using the PIT BOSS lift or any of its accessories.
Maintain a free space of 20 inches (50cm) minimum around all moving parts and pinch points on machine.
Collar
To avoid accidental dropping of tower collar, tighten collar locking knob and/or lower collar to bottom of tower.
Collar locking knob must be tightened before removing tower chain from vehicle.
employer.
brake is set.
of persons and obstructions.
Tower Movement
Fully engage tower leg into Shop-Hopper receptacle to prevent tower movement during the pull or during a raising or lowering procedure.
When pushing tower, keep both hands on tower levers. Also, keep hands away from all pinch points. NOTE: The hose and pump will need to be stowed when moving towers around the shop.
Pulling
To Prevent personal injury from flying objects:
Check all bolts, nuts, and clamps for
Deformed or elongated materials must be
If materials look deformed, they are deformed.
Remove twist in chain before applying pressure to chain.
Raise / Lower Machine
When raising or lowering the PIT BOSS lift, be certain to secure the Shop-Hopper to the lift top. The clamps must firmly engage the tube holes.
Lifting of persons is prohibited. Keep feet and objects clear of mainframe when
lowering machine.
To avoid severe personal injury to yourself and others: DO NOT position yourself close to, or in­line with chains, clamps, or other accessories while pressure is applied to this system.
deformation or elongation prior to each use. replaced. Replace them.
WARNING!
WARNING!
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Raise / Lower Machine (continued)
To avoid personal injury or damage to equipment before operating the machine, make sure: Persons and objects are clear of machine. Hoses and other objects are free of the lift legs Oil spills must be cleaned up immediately to prevent slipping. Hoses on the floor can create a tripping hazard.
Loading / Unloading Machine
DO NOT run over air hoses or hydraulic lines when loading or unloading vehicles.
DO NOT exceed the machine’s 8500 lbs. (3850 kg) lifting capacity.
Shop Hopper
To avoid injury, always use an assistant when lifting and positioning anchoring crossbars.
When making heavy pulls, tie the anchoring bases back to the deck using a chain and turnbuckle assist.
Keep loads centered. Always have assistance when moving shop
hopper. Avoid sloped surfaces whenever possible. If a sloped surface must be crossed, use extreme
caution and always roll straight up and down the slope, NEVER sideways to it.
Always apply wheel brakes when parked. During docking, entire perimeter of Shop-Hopper is
a potential pinch point. Take care when raising and lowering the deck to load and unload the Shop Hopper.
Chain
The 3/8” tower chain is proof tested to 20,000 lbs. (90kN).
To avoid personal injury or damage to property, DO NOT:
Heat chain or hook while repairing vehicle. 600 8F (316 8C) of heat on chain will weaken it.
Tip load chain hook
Pull with twisted chain links
Hydraulics
Keep pump away from excessive heat or flames. The surrounding temperature should not exceed 122° F (508 C).
Always release hydraulic pressure before disconnecting hydraulic hoses.
If pump fails to shut off, disconnect air supply and contact an authorized Chief Automotive Technologies service representative.
All components must be replaced with Chief Automotive Technologies authorized replacement parts.
Improper handling and/or modification of parts is forbidden and may cause a hazardous situation for the user. Such action immediately voids the warranty and releases the manufacturer from all liability.
Keep pump in upright position. DO NOT lay pump on its side.
Fill pump reservoir with all cylinders. (see maintenance section).
DO NOT overfill pump reservoir.
Operational Capacity
Qualified service personnel must check operational capacity of the PIT BOSS lift prior to its initial use and at intervals of no more than one year. Contact your authorized Chief Automotive Technologies representative for inspection.
Optional Steps / Ladders
Use only approved steps and ladders when working on or around this equipment.
Users Manual
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