Chicago Pneumatic SD25 Series User Manual

6159939020

SD25 Series Electric Screwdrivers

CP Techmotive
22705 Heslip Drive
Novi, Michigan 48375 USA

User’s Manual

CP Ref. / NO : 6159939020

Techmotive P/N : 39-30-40409

DECEMBER 2005

24-Hour

Technical Support

Toll Free in the U.S. and Canada:

1-877-224-7377

All other countries:

[phone]-6280

between 8 a.m. and 5 p.m.

Eastern Standard Time (EST)

NOTE: Chicago Pneumatic Tool Company

(CP) in 2005 acquired and changed the name
of GSE tech-motive tool to CP Techmotive.
Product Information may be found on
www.cp.com.

NOTE: The part number for the Visual

Supervisor (VS) software program is 464000­03330 (CP part number 6150040915)

NOTE: A variety of related technical manuals

in .pdf format may be downloaded from
www.cp.com. Click on the Technical Info

link on the left column. Select Technical
Documentation. Scroll through the list to find

the title of the product you require, and click!

CP Techmotive manufactures products under the CP, CP Techmotive, and tech-motive tool® brand names

Information and technical diagrams in this manual are subject to change without notice. techmotive tool is a
registered trademark. Products and services referred to in this book may be either trademarks and/or registered
trademarks of their respective owners.

LIMITED WARRANTY

CP Techmotive warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1)
one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR
(2) one-million cycles except for the products noted below:

CP Techmotive crowfoot, tubenut and hold & drive heads

rd

-party crowfoot, tubenut, hold-and-drive torque multiplier or other heads manufacturer’s warranty

3

56 and 116 Series nutrunners 500,000 cycles

PRODUCTS include CP Techmotive brand fastening tools, controllers and cables, GSE brand sensors and
instruments, and anti-lock brake testing systems. Fuses and batteries are not covered under warranty.

For PRODUCTS verified as defective at CP Techmotive’s manufacturing facility, CP Techmotive shall have the
option, in its sole discretion, to repair or replace the products or components. CP Techmotive shall not be liable for
any installation charges, expenses of the Buyer for repairs or replacement, damages from delay or loss of use, or
other indirect or consequential damages of any kind. The warranty does not cover any product that has been
modified without the approval of CP Techmotive, used for a purpose other than that for which it was intended, used
in a manner inconsistent with any instructions, subjected to unusual physical stress, environmental or electrical
conditions, or whose original identification marks have been removed or altered.

Whenever the PRODUCTS are to be incorporated in a system, the design of which originated with the Buyer,
CP Techmotive only that the PRODUCTS shall be free of defects in materials and workmanship and offers no other
warranty.

In the event that a product is repaired or replaced under the terms of the warranty, the warranty period for the
repaired or replacement product shall be limited to the remaining portion of the original warranty.

Any warranty extended by the original manufacturer of peripheral equipment, such as printers, recorders, plotters,
etc., included with a CP Techmotive product or system shall be extended to the Buyer and shall be the only warranty
offered.

Transportation charges for materials shipped to the manufacturing facility for warranty repair are to be paid by the
Buyer. CP Techmotive will pay for shipping to return items repaired or replaced under warranty.

THIS LIMITED WARRANTY IS EXCLUSIVE, AND CP Techmotive MAKES NO OTHER WARRANTY OF ANY KIND
WHATSOEVER, WHETHER EXPRESSED, IMPLIED OR STATUTORY, WITH RESPECT TO THE PRODUCTS OR
PARTS MANUFACTURED BY IT, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE OR ANY OTHER MATTER OR WARRANTY OF ANY KIND. No agent, employee or representative of
CP Techmotive has the authority to bind CP Techmotive in any affirmation, representation, or warranty concerning
the Products or parts except as stated herein.

250,000 cycles

THIS REMEDY SHALL BE THE EXCLUSIVE REMEDY AVAILABLE FOR ANY NONCONFORMITIES IN
MATERIALS OR WORKMANSHIP, OR FOR ANY DAMAGES RESULTING FROM ANY OTHER CAUSE
WHATSOEVER. CP Techmotive SHALL NOT, IN ANY EVENT, BE LIABLE FOR ANY SPECIAL, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, NATURE OR DESCRIPTION, WHETHER FOR
NONCONFORMITIES IN MATERIALS OR WORKMANSHIP UNDER ANY WARRANTY, IN CONTRACT, TORT,
NEGLIGENCE, STRICT LIABILITY, OR FOR ANY OTHER REASON.

CUSTOMER SATISFACTION

Please Read This!

As a valued customer, your opinion and satisfaction are important to CP Techmotive. Please let
us know what you think of our product(s).

Write the part number and serial number of the product(s) you have purchased before you begin
our brief online survey. The numbers are located on a sticker affixed to the handle of the
nutrunner or screwdriver, and exterior or interior of the controller.

Tool Label

Part Number

Serial Number

Controller Label

Part Number

Serial Number

To complete the survey:

1. Visit our website www.cp.com and click www.gsetechmotive.com

2. Click the Customer Satisfaction Survey link located below the gray buttons in the red,

left-hand frame.

3. Fill in the fields and click the appropriate choices.

4. Click the Submit to GSE tech-motive tool button

User’s Manual

Preface

Our CP techmotive SD25 Series Screwdriver is easy to operate and comes with a manual that includes
instructions to help you use it safely, make minor adjustments, and perform routine maintenance.

Who Should Use This Manual

This manual is written for the engineers and technicians, who will set up, use and maintain
CP techmotive SD25 Series screwdrivers.

How to Use This Manual

This manual introduces you to the SD25 Series Screwdriver and provides general safety and electrical
safety guidelines for using it, and covers installation, adjustment, calibration and troubleshooting of
the screwdrivers.

For the latest revision of drawings, please contact our Technical Service Department at
1-248-596-0600.

Conventions

The following conventions are used throughout this manual for the safety of personnel, equipment,
software, and data. The conventions include warnings, cautions, and notes, as follows:

WARNING!

CAUTION! There may be damage to equipment, and loss of software

NOTE:

!!

!!

??

??

It can be dangerous to personnel and/or machine systems,
if operating instructions are not followed. The information
appears in a box in italicized boldface type.

and data, if operating instructions are not followed. The
information is indented and in italicized boldface type.

Information that adds to your knowledge of the equipment
and/or software. The information is indented and italicized.

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6159939020 SD25 Series Screwdrivers

Abbreviations

The most common abbreviations used throughout this manual are:

DCM device control module

EEPROM electrically erasable programmable read only memory

ESD electro-static discharge

ITI intelligent tool interface

LED light-emitting diode

STM standard test method

TCM tool control module

VS Visual Supervisor is the setup, fastening, data collection and diagnostics software

program designed by CP techmotive

References

CS2000 Mini Controller Hardware Overview Manual (part number 39-30-38810)

CS2000/CS4000 Mini Controller and CS4100 Controller Network and Interface Supplement

(part number 30-30-40477)

Mobile Fastening System II (MFS II) User s Guide (part number 39-30-37700)

Visual Supervisor User s Guide (part number 39-30-34823)

Page ii 39-30-40409

Contents

Preface ............................................................................................................................................i

Who Should Use This Manual............................................................................................... i

How to Use This Manual........................................................................................................ i

Conventions ............................................................................................................................ i

Abbreviations......................................................................................................................... ii

References.............................................................................................................................. ii

SD25 Series Screwdrivers...........................................................................................................1

Electro-static Discharge (ESD)............................................................................................2

Think Safety First! ........................................................................................................................3

General Machine Safety........................................................................................................ 3

Electrical Safety .....................................................................................................................5

Contents

Getting Started..............................................................................................................................6

Viewing Screwdriver Functions...........................................................................................8

Installing the Screwdriver ....................................................................................................9

Using Visual Supervisor Setup..........................................................................................10

Tightening a Fastener .........................................................................................................12

Loosening a Fastener .........................................................................................................12

Reversing the Screwdriver.................................................................................................13

Attaching a Pistol Grip Handle ..........................................................................................13

Mapping Screwdriver Functions ..............................................................................................15

Disabling the Push-to-Start Function ...............................................................................15

Enabling the Push-to-Start Function ................................................................................16

Mapping Outputs for a Single-Spindle .............................................................................18

Mapping Outputs for a Single-Spindle .............................................................................18

Troubleshooting Your Screwdriver .........................................................................................20

Maintaining Your Screwdriver ..................................................................................................22

Reading the Screwdriver Part Numbers ................................................................................23

Specifications and Parts ...........................................................................................................25

Specifications.......................................................................................................................25

Screwdriver Accessories ...................................................................................................26

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6159939020 SD25 Series Screwdrivers

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Page iv 39-30-40409

User’s Manual

SD25 Series Screwdrivers

Thank you for purchasing the CP techmotive SD25 Series Screwdriver, available in in-line and pistol
grip versions.

The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction,
weighing one pound and measuring 9.4-in length. It provides a push-to-start output spindle and/or
trigger-start for operator preference, a forward/reverse direction button, high intensity headlights, and
torque good, high and low indicator lights. It also has a multi-purpose (auxiliary) button that can be
used for a variety of functions.

SD25 Series In-line Screwdriver

The SD25 Series Pistol Grip Screwdriver is the In-line screwdriver with an attached lightweight
aluminum pistol grip handle (part number 49-SD-10111).

Each SD25 Series Screwdriver has the capability to interface to a computer through a laptop computer
attached to the CP techmotive CS2000 Mini Controller or CS2100 Controller.

SD25 Series Pistol Grip Screwdriver

NOTE:

??

??

Other accessories are available for the SD25 Series screwdrivers.
For more information, please visit our website at http://www.cp.com
then click on the Products button.

December 2005 Page 1

6159939020 SD25 Series Screwdrivers

Electro-static Discharge (ESD)

The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas.
The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also
section 5.1.3 of ESD Standard Test Methods (STM) 13.1.

Page 2 39-30-40409

User’s Manual

Think Safety First!

Working with fastening tools can be dangerous if safe and proper procedures are not followed. As
with all machinery, certain hazards can be involved with the operation of the product. Using these
tools with caution will considerably lessen the possibility of personal injury. If, however, safety
precautions are overlooked or ignored personal injury to the operator can result.

Always use common sense and exercise caution when using these tools. They can produce torque that,
unless properly compensated for, could cause personal injury. Remember, your personal safety is your
responsibility.

Only CP techmotive-qualified service technicians should perform the procedures covered in this
manual. If you are an operator or service technician, you should become familiar with the contents of
this manual before operating, servicing, or performing maintenance on any part of the fastening
system, including the SD25 Series screwdrivers. Familiarization with all components of the system
can minimize the possibility that an accident or injury might occur.

CP techmotive assumes no responsibility for personal injury or damage to equipment resulting from
misuse of these tools. After reviewing this manual you should also review all safety procedures
provided by your company and the equipment installer.

WARNING!

!!

!!

Failure to follow these rules can result in serious personal
injury.

General Machine Safety

• FOR YOUR OWN SAFETY READ THE INSTRUCTION MANUAL THOROUGHLY

PRIOR TO OPERATING THE TOOL.

• DO NOT WORK IN A DANGEROUS ENVIRONMENT. Do not use power tools in a

damp or wet location or explosive atmosphere, or expose them to rain, oils, or corrosive
fluids.

• KNOW THE LOCATION OF POWER DISCONNECTS PRIOR TO OPERATING

THIS EQUIPMENT.

• KEEP ALL ELECTRICAL PANELS CLOSED DURING OPERATION. High voltage

present inside enclosure panels can result in personal injury. Do NOT bypass or defeat
electrical safety devices. Turn the power actuator to the OFF position prior to any
servicing or maintenance of the controller.

• OBSERVE ALL GOVERNMENT AND/OR COMPANY POWER LOCKOUT

STANDARDS.

• NEVER OPERATE SOLENOID VALVES, LIMIT SWITCHES OR RELAYS

MANUALLY as this practice can create dangerous, unexpected machine movements.

December 2005 Page 3