Chicago Pneumatic SCG 350, SCD 450 Operating Instructions Manual

Safety and operating instructions
Floor saw
SCG 350, SCD 450
www.cp.com
9800 1394 01b | Original instructions2
SCG 350, SCD 450
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fitting the blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Every 8 hours of operation (daily). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Every 20 hours of operation (weekly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Every 100 hours of operation (monthly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Every 250 hours of operation (every third month). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Every 500 hours of operation (yearly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Weights and dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Noise data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
39800 1394 01b | Original instructions
ContentsSCG 350, SCD 450
9800 1394 01b | Original instructions4
SCG 350, SCD 450Safety and operating instructions
Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the Chicago Pneumatic brand has represented performance and innovation in the pneumatic tool industry.
Today the brand is found around the world on a range of pneumatic and hydraulic tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic brand is associated with powerful and reliable products that are easy to maintain and that give good value for the money.
For more information please visit www.cp.com
Construction Tools EOOD 7000 Rousse Bulgaria
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the machine in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions carefully and understand all of them.
59800 1394 01b | Original instructions
Safety and operating instructionsSCG 350, SCD 450
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION
Personal precautions and qualifications
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the machine. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
> Protective helmet
> Hearing protection
> Impact resistant eye protection with side
protection
> Respiratory protection when appropriate
> Protective gloves
> Proper protective boots
> Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Operation, precautions
DANGER Explosion hazard
If a warm machine or exhaust pipe comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
Avoid contact with the warm exhaust pipe or the
bottom of the machine.
DANGER Fire hazard
If a fire starts in the machine, it can cause injury.
If possible use an ABE-class powder extinguisher,
otherwise use a BE-type carbon dioxide fire extinguisher.
WARNING Cutting blade hazard
A cutting blade may burst and cause personal injury or death.
Check that no persons are within the safety
distance, which is 15 m (49 ft). Never start cutting until the working zone is clear.
Never use a cutting blade with a lower speed
rating than the machine's.
Inspect the disc before usage, check that it is not
chipped, cracked or show signs of other defects.
Check that the cutting blade is fitted correctly and
does not show signs of damage.
Always ensure that the guard is in place, is in good
condition and correctly fitted before starting the machine.
Ensure that the disc safety clamps are in place.
9800 1394 01b | Original instructions6
SCG 350, SCD 450Safety and operating instructions
Never use a cutting blade for any other purpose
than it is intended for.
DANGER Fuel hazard
The fuel is flammable and fuel fumes can explode when ignited, causing serious injury or death.
Protect your skin from contact with the fuel. If fuel
has penetrated the skin, consult a qualified health professional.
Never remove the filler cap, or fill the fuel tank
when the machine is hot.
Fill the fuel tank outdoors or in a clean and well
ventilated place, free from sparks and open flames. Fill the fuel tank at least ten meters (30 feet) from the place where the machine is to be used.
Release the filler cap slowly to let pressure escape.
Never overfill the fuel tank.
Make sure the filler cap is screwed on when the
machine is used.
Avoid spilling fuel on the machine, wipe off any
spilled fuel.
Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
Never use the machine in the proximity of material
that can generate sparks. Remove all hot or spark-generating devices before starting the machine.
Never smoke when filling the fuel tank or when
working with the machine or servicing it.
Only store fuel in a container that is specially
constructed and approved for the purpose.
Consumed fuel and oil containers must be taken
care of and returned to the retailer.
Never use your fingers to check for fluid leaks.
DANGER Explosion hazard
If a warm machine comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
Never operate the machine in any explosive
environment.
Never use the machine near flammable materials,
fumes or dust.
Make sure that there are no undetected sources
of gas or explosives.
DANGER Exhaust gas hazard
The exhaust gas from the machines combustion engine contains carbon monoxide which is poisonous, and chemicals known to the State of California and other authorities to cause cancer, birth defects, or other reproductive harm. Inhalation of exhaust fumes can cause serious injury, illness, or death.
Never inhale exhaust fumes.
Ensure good ventilation (extraction of air by fan
if necessary).
WARNING Unexpected movements
The machine is exposed to heavy strains during operation. If the machine breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries.
Always inspect the machine prior to use. Never
use the machine if you suspect that it is damaged.
Make sure that the handle is clean and free of
grease and oil.
Keep your feet away from the machine.
Never sit on the machine.
Never strike or abuse the machine.
Pay attention and look at what you are doing.
79800 1394 01b | Original instructions
Safety and operating instructionsSCG 350, SCD 450
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).
Some dusts and fumes created by compaction work contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:
> Crystalline silica, cement, and other masonry
products.
> Arsenic and chromium from chemically-treated
rubber.
> Lead from lead-based paints.
Dust and fumes in the air can be invisible to the naked eye, so do not rely on eye sight to determine if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes, do all of the following:
Perform site-specific risk assessment. The risk
assessment must include dust and fumes created by the use of the machine and the potential for disturbing existing dust.
Use proper engineering controls to minimize the
amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.
Wear, maintain and correctly use respiratory
protection as instructed by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
Work in a well ventilated area.
If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled environment.
Operate and maintain the machine as
recommended in the operating and safety instructions
Wear washable or disposable protective clothes
at the worksite, and shower and change into clean clothes before leaving the worksite to reduce exposure of dust and fumes to yourself, other persons, cars, homes, and other areas.
Avoid eating, drinking, and using tobacco
products in areas where there is dust or fumes.
Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and always before eating, drinking, using tobacco products, or making contact with other persons.
Comply with all applicable laws and regulations,
including occupational health and safety regulations.
Participate in air monitoring, medical examination
programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced in relevant occupational medicine.
Work with your employer and trade organization
to reduce dust and fume exposure at the worksite and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes must be established and implemented based on advice from health and safety experts. Consult with experts.
WARNING Projectiles
Failure of the work piece, of accessories, or even of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons. To reduce these risk:
Use approved personal protective equipment and
safety helmet, including impact resistant eye protection with side protection.
Make sure that no unauthorised persons trespass
into the working zone.
Keep the workplace free from foreign objects.
WARNING Motion hazards
When using the machine to perform work-related activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
Adopt a comfortable posture while maintaining
secure footing and avoiding awkward off-balanced postures.
Changing posture during extended tasks may
help avoid discomfort and fatigue.
In case of persistent or recurring symptoms,
consult a qualified health professional.
9800 1394 01b | Original instructions8
SCG 350, SCD 450Safety and operating instructions
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