Chicago Pneumatic PAC E 6, PAC E 11 Safety And Operating Instructions Manual

Safety and operating instructions
Hydraulic power packs
PAC E 6, PAC E 11
www.cp.com
PAC E 6, PAC E 11
3392 5227 01b | Original instructions2
ContentsPAC E 6, PAC E 11
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Quick-release couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic control and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking the hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Every three months. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Every 300 hours or every year. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Noise data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
33392 5227 01b | Original instructions
PAC E 6, PAC E 11Safety and operating instructions
3392 5227 01b | Original instructions4
Safety and operating instructionsPAC E 6, PAC E 11
Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the Chicago Pneumatic brand has represented performance and innovation in the pneumatic tool industry.
Today the brand is found around the world on a range of pneumatic and hydraulic tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic brand is associated with powerful and reliable products that are easy to maintain and that give good value for the money.
For more information please visit www.cp.com
Construction Tools EOOD 7000 Rousse Bulgaria
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the power packs in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the power packs.
Before using the power packs for the first time you must read these instructions carefully and understand all of them.
53392 5227 01b | Original instructions
PAC E 6, PAC E 11Safety and operating instructions
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
DANGER
WARNING
CAUTION
Personal precautions and qualifications
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the tool. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
> Protective helmet
> Hearing protection
> Impact resistant eye protection with side
protection
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
Never use the machine when you are tired or
under the influence of drugs, alcohol or medication.
No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Installation, precautions
WARNING Hydraulic oil at high
pressure
Thin jets of hydraulic oil under high pressure can penetrate the skin and cause permanent injury.
Immediately consult a doctor if hydraulic oil has
penetrated the skin.
Never use your fingers to check for hydraulic fluid
leaks.
Keep your face away from any possible leaks.
WARNING Hydraulic oil
Spilled hydraulic oil can cause burns, accidents due to slippery conditions and will also harm the environment.
Take care of all spilled oil and handle it according
to your safety and environmental regulations.
Never dismount the hydraulic machine when the
hydraulic oil is hot.
CAUTION Skin eczema
Hydraulic oil can cause eczema if it comes in contact with the skin.
Avoid getting hydraulic oil on your hands.
Always use protective gloves when working with
hydraulic oil.
Wash hands after contact with hydraulic oil.
CAUTION Moving parts
Risk for crushed hands and fingers.
Never check bores or passages with hands or
fingers.
> Respiratory protection when appropriate
> Protective gloves
> Proper protective boots
> Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
3392 5227 01b | Original instructions6
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