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MV 500

Chicago Pneumatic MV 500 Safety And Operating Instructions Manual

Safety and operating instructions
Forward and reversible plate
MV 500
Valid from serial number
BGF0002700MV 500 Hatz Electric start 850 mm
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
MV 500
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Secure transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fu el. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating near edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating on slopes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every 10 hours of operation (daily). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
After the first 20 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Every 100 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Every 250 hours of operation (every month). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Every 500 hours of operation (yearly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Uncertainties, sound value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dimensions (without extensions). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions (with extensions). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ContentsMV 500
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
MV 500Safety and operating instructions
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the Chicago Pneumatic brand has represented performance and innovation in the pneumatic tool industry.
Today the brand is found around the world on a range of pneumatic and hydraulic tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic brand is associated with powerful and reliable products that are easy to maintain and that give good value for the money.
For more information please visit www.cp.com
Atlas Copco Construction Tools AB 105 23 Stockholm Sweden
About the Safety and operating instructions
The aim of the instructions is to provide you with knowledge of how to use the machine in an efficient, safe way. The instructions also give you advice and tell you how to perform regular maintenance on the machine.
Before using the
machine for the first time you must read these instructions carefully
and understand all of them.
Safety and operating instructionsMV 500
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Safety instructions
To reduce the risk of serious injury or death to yourself or others, read and understand the Safety and operating instruction before installing, operating, repairing, maintaining, or changing accessories on the machine.
Post this Safety and operating instruction at work locations, provide copies to employees, and make sure that everyone reads the Safety and operating instruction before operating or servicing the machine.
In addition, the operator or the operator's employer must assess the specific risks that may be present as a result of each use of the machine.
Additional instructions for the engine can be found in the manufacturer's engine manual.
Safety signal words
The safety signal words Danger, Warning and Caution have the following meanings:
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION
Personal precautions and qualifications
Only qualified and trained persons may operate or maintain the machine. They must be physically able to handle the bulk, weight, and power of the machine. Always use your common sense and good judgement.
Personal protective equipment
Always use approved protective equipment. Operators and all other persons in the working area must wear protective equipment, including at a minimum:
> Protective helmet
> Hearing protection
> Impact resistant eye protection with side
protection
> Respiratory protection when appropriate
> Protective gloves
> Proper protective boots
> Appropriate work overall or similar clothing (not
loose-fitting) that covers your arms and legs.
Drugs, alcohol or medication
WARNING Drugs, alcohol or medication
Drugs, alcohol or medication may impair your judgment and powers of concentration. Poor reactions and incorrect assessments can lead to severe accidents or death.
► Never use the machine when you are tired or
under the influence of drugs, alcohol or medication.
► No person who is under the influence of drugs,
alcohol or medication
may operate the machine.
Operation, precautions
DANGER Explosion hazard
If a warm machine or exhaust pipe comes into contact with explosives, an explosion could occur. During operating with certain materials, sparks and ignition can occur. Explosions will lead to severe injuries or death.
► Never operate the machine in any explosive
environment.
► Never use the machine near flammable materials,
fumes or dust.
► Make sure that there are no undetected sources
of gas or explosives.
► Avoid contact with the warm exhaust pipe or the
bottom of the machine.
DANGER Fire hazard
If a fire starts in the machine, it can cause injury.
► If possible use an ABE-class powder extinguisher,
otherwise use a BE-type carbon dioxide fire extinguisher.
DANGER Fuel hazard
The fuel is flammable and fuel fumes can explode when ignited, causing serious injury or death.
► Protect your skin from contact with the fuel. If fuel
has penetrated the skin, consult a qualified health professional.
► Never remove the filler cap, or fill the fuel tank
when the machine is hot.
► Fill the fuel tank outdoors or in a clean and well
ventilated place, free from sparks and open flames. Fill the fuel tank at least ten meters (30 feet) from the place where the machine is to be used.
► Release the filler cap slowly to let pressure escape.
MV 500Safety and operating instructions
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
► Never overfill the fuel tank.
► Make sure the filler cap is screwed on when the
machine is used.
► Avoid spilling fuel on the machine, wipe off any
spilled fuel.
► Check regularly for fuel leaks. Never use the
machine if it is leaking fuel.
► Never use the machine in the proximity of material
that can generate sparks. Remove all hot or spark-generating devices before starting the machine.
► Never smoke when filling the fuel tank or when
working with the machine or servicing it.
► Only store fuel in a container that is specially
constructed and approved for the purpose.
► Consumed fuel and oil containers must be taken
care of and returned to the retailer.
► Never use your fingers to check for fluid leaks.
WARNING Unexpected movements
The machine is exposed to heavy strains during operation. If the machine breaks or gets stuck, there may be sudden and unexpected movement that can cause injuries.
► Always inspect the machine prior to use. Never
use the machine if you suspect that it is damaged.
► Make sure that the handle is clean and free of
grease and oil.
► Keep your feet away from the machine.
► Never sit on the machine.
► Never strike or abuse the machine.
► Pay attention and look at what you are doing.
WARNING Dust and fume hazard
Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease, illness, or other bodily injury (for example, silicosis or other irreversible lung disease that can be fatal, cancer, birth defects, and/or skin inflammation).
Some dusts and fumes created by compaction work contain substances known to the State of California and other authorities to cause respiratory disease, cancer, birth defects, or other reproductive harm. Some examples of such substances are:
> Crystalline silica, cement, and other masonry
products.
> Arsenic and chromium from chemically-treated
rubber.
> Lead from lead-based paints.
Dust and fumes in the air can be invisible to the naked eye, so
do not rely on eye sight to determine
if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes, do all of the following:
► Perform site-specific risk assessment. The risk
assessment should include dust and fumes created by the use of the machine and the potential for disturbing existing dust.
► Use proper engineering controls to minimize the
amount of dust and fumes in the air and to minimize build-up on equipment, surfaces, clothing, and body parts. Examples of controls include: exhaust ventilation and dust collection systems, water sprays, and wet drilling. Control dusts and fumes at the source where possible. Make sure that controls are properly installed, maintained and correctly used.
► Wear, maintain and correctly use respiratory
protection as instructed
by your employer and as required by occupational health and safety regulations. The respiratory protection must be effective for the type of substance at issue (and if applicable, approved by relevant governmental authority).
► Work in a well ventilated area.
► If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled environment.
► Operate and maintain the machine as
recommended in the operating and safety instructions
► Wear washable or disposable protective clothes
a
t
the worksite, and shower and change into clean clothes before leaving the worksite to reduce exposure of dust and fumes to yourself, other persons, cars, homes, and other areas.
Safety and operating instructionsMV 500
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
► Avoid eating, drinking, and using tobacco
products in areas where there is dust or fumes.
► Wash your hands and face thoroughly as soon as
possible upon leaving the exposure area, and always before eating, drinking, using tobacco products, or making contact with other persons.
► Comply with all applicable laws and regulations,
including occupational health and safety regulations.
► Participate in air monitoring, medical examination
programs, and health and safety training programs provided by your employer or trade organizations and in accordance with occupational health and safety regulations and recommendations. Consult with physicians experienced in relevant occupational medicine.
► Work with your employer and trade organization
to reduce dust
and fume exposure at the worksite and to reduce the risks. Effective health and safety programs, policies and procedures for protecting workers and others against harmful exposure to dust and fumes should be established and implemented based on advice from health and safety experts. Consult with experts.
DANGER Exhaust gas hazard
The exhaust gas from the machine’s combustion engine contains carbon monoxide which is poisonous, and chemicals known to the State of California and other authorities to cause cancer, birth defects, or other reproductive harm. Inhalation of exhaust fumes can cause serious injury, illness, or death.
► Never inhale exhaust fumes.
► Ensure good ventilation (extraction of air by fan
if necessary).
WARNING Battery hazard
The battery contains poisonous and corrosive sulphuric acid and can explode, this can cause injury.
► Never expose the battery to naked flames, sparks,
strong heat, or anything else where there is a risk of explosion.
► Avoid getting acid on your skin, clothes or on the
machine.
► Wear protective glasses to avoid getting acid in
your eyes, if you get acid in your eyes rinse them with water for at least 15 minutes and seek immediate medical treatment.
► Never short-circuit the battery poles when fitting
or replacing the battery.
WARNING Projectiles
Failure of the work piece, of accessories, or even of the machine itself may generate high velocity projectiles. During operating, splinters or other particles from the compacted material may become projectiles and cause personal injury by striking the operator or other persons. To reduce these risk:
► Use approved personal protective equipment and
safety helmet, including impact resistant eye protection with side protection.
► Make sure that no unauthorised persons trespass
into the working zone.
► Keep the workplace free from foreign objects.
WARNING Hydraulic system hazard
Hydraulic hoses are made of rubber and can deteriorate with age, with the consequent risk of splitting. This can cause injuries.
► Maintain the hydraulic system regularly.
► Whenever there are uncertainties as to durability
and wear, replace hoses with new original hoses.
WARNING Slope hazards
During operation, secure the machine so it can not fall if it is placed on a sloping ground. A fall can lead to severe accidents and result in personal injury.
► Always ensure that all personnel in the working
area are higher up the slope than the machine.
► Always operate the machine straight up and down
when placed on slopes.
► Never exceed the maximum recommended slope
angle when operating the machine. Follow the recommendations.
WARNING Motion hazards
When using the machine to perform work-related activities, you may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
► Adopt a comfortable posture whilst maintaining
secure footing and avoiding awkward off-balanced postures.
► Changing posture during extended tasks may
help avoid discomfort and fatigue.
► In case of persistent or recurring symptoms,
consult a qualified health professional.
MV 500Safety and operating instructions
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
WARNING Vibration hazards
Normal and proper use of the machine exposes the operator to vibration. Regular and frequent exposure to vibration may cause, contribute to, or aggravate injury or disorders to the operator’s fingers, hands, wrists, arms, shoulders and/or nerves and blood supply or other body parts, including debilitating and/or permanent injuries or disorders that may develop gradually over periods of weeks, months, or years. Such injuries or disorders may include damage to the blood circulatory system, damage to the nervous system, damage to joints, and possibly damage to other body structures.
If numbness, persistent recurring discomfort, burning sensation, stiffness, throbbing, tingling, pain, clumsiness, weakened grip, whitening of the skin, or other symptoms occur at any time, when operating the machine or when not operating the machine, stop operating the machine, tell your employer and seek medical attention. Continued use of the machine after the occurrence of any such symptom may increase the risk of symptoms becoming more severe and/or permanent.
Operate and maintain the machine as recommended in these instructions, to prevent an unnecessary increase in vibration.
The following may help to reduce exposure to vibration for the operator:
► If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing the handles into the end stops.
► When the percussion mechanism is activated, the
only body contact with the machine you should have are your hands on the handle or handles. Avoid any other
contact, for example supporting any part of the body against the machine or leaning onto the machine trying to increase the feed force.
► Make sure that the machine is well-maintained
and not worn out.
► Immediately stop working if the machine
suddenly starts to vibrate strongly. Before resuming the work, find and remove the cause of the increased vibrations.
► Participate in health surveillance or monitoring,
medical exams and training programs offered by your employer and when required by law.
► When working in cold conditions wear warm
clothing and keep hands warm and dry.
See the ”Noise and vibration declaration statement” for the machine, including the declared vibration values. This information can be found at the end of these Safety and operating instructions.
WARNING Trapping hazard
There is a risk of neck ware, hair, gloves, and clothes getting dragged into or caught by rotating machine parts. This may cause choking, scalping, lacerations, or death. To reduce the risk:
► Never grab or touch a rotating machine part.
► Avoid wearing clothing, neck ware or gloves that
may get caught.
► Cover long hair with a hair net.
DANGER Electrical hazard
The machine is not electrically insulated. If the machine comes into contact with electricity, serious injuries or death may result.
► Never operate the machine near any electric wire
or other source of electricity.
► Make sure that there are no concealed wires or
other sources of electricity in the working area.
WARNING Concealed object hazard
During operating, concealed wires and pipes constitute a danger that can result in serious injury.
► Check the composition of the material before
operating.
► Watch out for concealed cables and pipes for
example electricity, telephone, water, gas, and sewage lines.
► If the machine seems to have hit a concealed
object, switch off the machine immediately.
► Make sure that there is no danger before
continuing.
WARNING Involuntary start
Involuntary start of the machine may cause injury.
► Keep your hands away from the start and stop
device until you are ready to start the machine.
► Learn how the machine is switched off in the event
of an emergency.
WARNING Noise hazard
High noise levels can cause permanent and disabling hearing loss and other problems such as tinnitus (ringing, buzzing, whistling, or humming in the ears). To reduce risks and prevent an unnecessary increase in noise levels:
► Risk assessment of these hazards and
implementation of appropriate controls is essential.
► Operate and maintain the machine as
recommended in these instructions.
► If the machine has a silencer, check that it is in
place and in good working condition.
► Always use hearing protection.
Safety and operating instructionsMV 500
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Transport, precautions
WARNING Loading and unloading
hazard
When the machine is lifted by a crane and similar appliance, this can lead to injury.
► Use marked lifting points.
► Make sure that all lifting devices are dimensioned
for the weight of the machine.
► Never remain under or in the immediate vicinity
of the machine.
Maintenance, precautions
WARNING Machine modification
Any machine modification may result in bodily injuries to yourself or others.
► Never modify the machine. Modified machines
are not covered by warranty or product liability.
► Always use original parts, insertion tools, and
accessories.
► Change damaged parts immediately.
► Replace worn components in good time.
WARNING Hot oil hazard
When changing the oil, oil filter or hydraulic oil on a hot machine, there is a risk of burns.
► Wait until the machine has cooled down before
changing the oil.
CAUTION High temperature
The machine's front cover, exhaust pipe, and hydraulic system become hot during operation. Touching them can lead to burns.
► Never touch a hot front cover.
► Never touch the hot exhaust pipe.
► Never touch the hydraulic system.
► Wait until the front cover, exhaust pipe, and
bottom of the machine has cooled down before carrying out maintenance work.
NOTICE Any use of a quick-charger to charge the battery can shorten the life time of the battery.
Storage, precautions
♦
Keep the machine in a safe place, out of the reach of children and locked up.
MV 500Safety and operating instructions
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
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